CN205465733U - On line measurement automatic compensating device - Google Patents
On line measurement automatic compensating device Download PDFInfo
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- CN205465733U CN205465733U CN201620306022.5U CN201620306022U CN205465733U CN 205465733 U CN205465733 U CN 205465733U CN 201620306022 U CN201620306022 U CN 201620306022U CN 205465733 U CN205465733 U CN 205465733U
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Abstract
The utility model provides an on line measurement automatic compensating device, including CNC lathe, control unit and probe signal receiver, the CNC lathe includes the support frame, sets up table surface and activity on the support frame set up just be located on the support frame probe directly over the table surface, control unit includes the cabinet body and sets up the controller of the internal portion of cabinet, be equipped with control panel on the outer wall of the cabinet body, probe signal receiver sets up on the support frame and with probe connector, probe signal receiver and the probe all passes through control panel with the controller is connected. The utility model discloses overall structure retrencies, and convenient operation can in time realize online automatic compensation.
Description
Technical field
This utility model relates to technical field of sapphire treatment, is specifically related to a kind of on-line measurement autocompensation installation.
Background technology
The characteristic of sapphire material is Mohs 8 degree, and electroplating abrasion wheel is Mohs 9 degree, therefore, uses electroplating abrasion wheel processing blue precious
During stone material matter, single emery wheel service life is 30～40, and the abrasion of grinding wheel diameter monolithic is 0.002～0.07mm.
If product requirement a size of ± 0.01mm, then in the CNC course of processing, profile change in size is very fast, and monolithic is processed
Cycle reaches 180 seconds/sheet, and therefore, CNC processing needs product to be delivered special testing department in every 0.5 hour and carries out size
Detecting under measurement i.e. line, machine tool radius is repaid by operator according to measurement data under line.
In prior art, under line monitoring can not under find that overall dimensions is bad before a piece of Product processing to be processed, make
Becoming bad and be passed to the next stop, therefore under line, the scrappage of measurement size monitoring product is up to 6～12%, and sapphire product
Price supplies cost is high thus a kind of method that this area needs monitoring real-time to overall dimensions, effective solve outside
Sapphire overall dimensions is scrapped and is reduced to about 1% by shape dimensional problem.
Utility model content
This utility model purpose is to provide a kind of structure to simplify, easy to operate and can realize what on-line measurement compensated automatically very well
Device, concrete technical scheme is as follows:
A kind of on-line measurement autocompensation installation, including CNC machine, controls parts and probe signals receptor；
Described CNC machine includes bracing frame, the work top being arranged on support frame as described above and is movably arranged on described
On support and be positioned at the probe directly over described work top；
Described control parts include cabinet and are arranged on the controller within described cabinet, and the outer wall of described cabinet is provided with control
Panel processed；
Described probe signals receptor is arranged on support frame as described above and is connected with described probe；
Described probe signals receptor, probe and control panel are all connected with described controller.
In order to reach superior technique effect, also include to measure the inloading part portion that complete workpiece unloads from described work top
Part and workpiece collecting part, described inloading part component activity is arranged on support frame as described above；Described workpiece collecting part includes using
In storing the collecting box of workpiece and connecting the passage of described collecting box and described work top, described channel slopes upwards sets
Putting, its upper end and described work top joint, its lower end is positioned at the surface of described collecting box upper opening.
In order to reach superior technique effect, the inwall of described passage and the inwall of described collecting box are equipped with and prevent workpiece
The overcoat being worn.
In above technical scheme preferably, described inloading part parts are the mechanical hand being controlled its action by cylinder.
In above technical scheme preferably, described controller is PLC.
In above technical scheme preferably, described probe is Renishaw OMP40-2 trigger-type probe.
Application the technical solution of the utility model, has the advantages that
(1) this utility model on-line measurement autocompensation installation includes CNC machine, controls parts and probe signals reception
Device；CNC machine includes bracing frame, the work top being arranged on support frame as described above and is movably arranged on support frame as described above
And it is positioned at the probe directly over described work top；Control parts include cabinet and be arranged on the control within described cabinet
Device, the outer wall of described cabinet is provided with control panel；Probe signals receptor be arranged on support frame as described above and with described probe
Connect；Probe signals receptor, probe are equal and control panel is all connected with described controller.This utility model overall structure
Simplify；The product actual size obtained by probe is compared with the standard size within controller, can obtain rapidly
The difference compensated, it is possible to realize on-line automatic compensation in time, and control operation by controller, it is achieved automation mechanized operation is (straight
Connect to operate on the control panel and relevant parameter is such as set, by the controller being connected with control panel, the corresponding components such as probe are entered
Row controls), convenient use.
(2) this utility model also includes inloading part parts and workpiece collecting part, workpiece collecting part include collecting box with
And passage, it is simple to unload measuring complete workpiece from described work top and be easy to be collected the workpiece unloaded storing.
(3) in this utility model, workpiece can be protected by the design of overcoat well, prevents workpiece to be worn.
(4) in this utility model, inloading part parts are the mechanical hand being controlled its action by cylinder, and parts are readily available, and behaviour
Facilitating, operation precision is high.
(5) this utility model middle controller is PLC, and operator can write corresponding program according to the actual requirements
Put into inside controller, it is simple to the control of whole self-compensating process.Probe uses Renishaw OMP40-2 trigger-type to visit
Pin, precision is high.
In addition to objects, features and advantages described above, this utility model also has other objects, features and advantages.
Below with reference to figure, this utility model is described in further detail.
Accompanying drawing explanation
The accompanying drawing of the part constituting the application is used for providing being further appreciated by of the present utility model, signal of the present utility model
Property embodiment and explanation thereof are used for explaining this utility model, are not intended that improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation of the on-line measurement autocompensation installation of this utility model preferred embodiment 1；
The schematic diagram that when Fig. 2 is to use the on-line measurement autocompensation installation of Fig. 1 to measure, workpiece parameter position is chosen；
Wherein, 1, CNC machine, 11, bracing frame, 12, work top, 13, probe, 2, control parts, 21, cabinet
Body, 211, control panel, 3, probe signals receptor, 4, workpiece.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in detail, but this utility model can be wanted according to right
The multitude of different ways limited and cover is asked to implement.
Embodiment 1:
See Fig. 1, a kind of on-line measurement autocompensation installation, connect including CNC machine 1, control parts 2, probe signals
Receive device 3, inloading part parts and workpiece collecting part.
Described CNC machine 1 includes bracing frame 11, be arranged on support frame as described above 11 work top 12 and activity set
Put on support frame as described above 11 and be positioned at the probe 13 directly over described work top 12.
Described control parts 2 include cabinet 21 and are arranged on the controller within described cabinet 21, described cabinet 21
Outer wall is provided with control panel 211.
Described probe signals receptor 3 is arranged on support frame as described above 11 and is connected with described probe 13.
Described probe signals receptor 3, probe 13 and control panel 211 are all connected with described controller.
Described inloading part component activity is arranged on support frame as described above 11.
Described workpiece collecting part includes the collecting box for storing workpiece 4 and connects described collecting box and described work top
The passage of 12, described channel slopes sets up, and its upper end and described work top joint, its lower end is positioned at described collection
The surface of upper box part opening.
It is equipped with, on the inwall of described passage and the inwall of described collecting box, the overcoat preventing workpiece to be worn.
Described inloading part parts are the mechanical hand being controlled its action by cylinder.
Described controller is PLC.
Described probe 13 is Renishaw OMP40-2 trigger-type probe.
The on-line measurement autocompensation installation of application the present embodiment, metering system uses point contact type, and instrumentation plan refers to figure
2, Details as Follows:
1, the good on-line measurement autocompensation installation of installation and debugging, and standard length and width size (X0, Y0) of workpiece is arranged on
In controller, refer to table 1；
2, being placed on work top by workpiece to be detected, probe 13 detects the actual size (Xi, Yi) of workpiece and leads to
Cross probe signals receptor to be transferred in controller carry out storing (X1:-127.440, X2:-127.440, X3:10.615
X4:10.615；Y1:25.264, Y2:25.264, Y3:-25.820, Y4:-25.820), i takes natural number, refers to
Table 1；
3, controller is calculated data to be compensated (ABS represent take absolute value), refers to table 1, specifically:
Calculating XY actual value (#801, #802, #803, #804 are code name):
X meansigma methods: #801=ABS ((-X1)+(-X2))/2；#802=ABS ((X3)+(X4))/2；
Y meansigma methods: #803=ABS ((Y1)+(Y2))/2；#804=ABS ((-Y3)+(-Y4))/2；
XY two class value calculates (#805, #806 are code name):
X actual value: #805=#801+#802=138.055；
Y actual value: #806=#803+#804=51.084；
Actual value and standard value comparison show that CNC machine machined parameters, to cutter radius compensation, is carried out accordingly by numerical compensation
Adjust；The workpiece detected is pushed to passage and finally falls in collecting box by mechanical hand, completes single measurement and online compensation.
Table 1 compensation process data statistic
Application the technical solution of the utility model, opens probe by default CNC program and surveys in line contact type after processing
Amount sapphire profile, and measurement numerical value is stored in machine tool data storage element, by the calculation set and standard size
Carry out contrast gained variance data compensate CNC machine, reach 100% measurement sapphire size and compensate processing,
Effective guarantee processing dimension improves processing yield, reduces production cost.
The foregoing is only preferred embodiment of the present utility model, be not limited to this utility model, for this area
Technical staff for, this utility model can have various modifications and variations.It is all within spirit of the present utility model and principle,
Any modification, equivalent substitution and improvement etc. made, within should be included in protection domain of the present utility model.
Claims (6)
1. an on-line measurement autocompensation installation, it is characterised in that include CNC machine (1), control parts (2)
And probe signals receptor (3)；
The work top (12) that described CNC machine (1) includes bracing frame (11), is arranged on support frame as described above (11)
And be movably arranged on support frame as described above (11) and be positioned at the probe (13) directly over described work top (12)；
Described control parts (2) include cabinet (21) and are arranged on the controller that described cabinet (21) is internal, described
The outer wall of cabinet (21) is provided with control panel (211)；
Described probe signals receptor (3) is arranged on support frame as described above (11) and above and is connected with described probe (13)；
Described probe signals receptor (3), probe (13) and control panel (211) are all connected with described controller.
On-line measurement autocompensation installation the most according to claim 1, it is characterised in that also include having measured
The inloading part parts that unload from described work top (12) of workpiece finished and workpiece collecting part, described inloading part component activity sets
Put on support frame as described above (11)；Described workpiece collecting part includes the collecting box for storing workpiece and connects described receipts
Header and the passage of described work top (12), described channel slopes sets up, and its upper end connects with described work top
Place, its lower end is positioned at the surface of described collecting box upper opening.
On-line measurement autocompensation installation the most according to claim 2, it is characterised in that the inwall of described passage with
And it is equipped with, on the inwall of described collecting box, the overcoat preventing workpiece to be worn.
On-line measurement autocompensation installation the most according to claim 2, it is characterised in that described inloading part parts are logical
Cross cylinder and control the mechanical hand of its action.
5. according to the on-line measurement autocompensation installation described in claim 1-4 any one, it is characterised in that described control
Device is PLC.
On-line measurement autocompensation installation the most according to claim 5, it is characterised in that described probe (13) is
Renishaw OMP40-2 trigger-type probe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620306022.5U CN205465733U (en) | 2016-04-13 | 2016-04-13 | On line measurement automatic compensating device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620306022.5U CN205465733U (en) | 2016-04-13 | 2016-04-13 | On line measurement automatic compensating device |
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| CN205465733U true CN205465733U (en) | 2016-08-17 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181598A (en) * | 2016-08-30 | 2016-12-07 | 四川神工钨钢刀具有限公司 | A kind of measurement equipment during tool grinding |
| CN106239369A (en) * | 2016-08-30 | 2016-12-21 | 四川神工钨钢刀具有限公司 | Measure the grinding machine auxiliary mould of tool grinding degree |
| CN106312814A (en) * | 2016-08-30 | 2017-01-11 | 四川神工钨钢刀具有限公司 | Quick measuring device for thickness of hard alloy cutters |
| CN106312815A (en) * | 2016-08-30 | 2017-01-11 | 四川神工钨钢刀具有限公司 | Matched measuring device for slicing knife |
| CN109227223A (en) * | 2017-07-10 | 2019-01-18 | 蓝思科技（长沙）有限公司 | A kind of processing method of sapphire product with the level and its equipment of use |
| CN112633776A (en) * | 2021-01-06 | 2021-04-09 | 郑州旭飞光电科技有限公司 | Grinding amount correction method, system, storage medium and electronic equipment |
-
2016
- 2016-04-13 CN CN201620306022.5U patent/CN205465733U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181598A (en) * | 2016-08-30 | 2016-12-07 | 四川神工钨钢刀具有限公司 | A kind of measurement equipment during tool grinding |
| CN106239369A (en) * | 2016-08-30 | 2016-12-21 | 四川神工钨钢刀具有限公司 | Measure the grinding machine auxiliary mould of tool grinding degree |
| CN106312814A (en) * | 2016-08-30 | 2017-01-11 | 四川神工钨钢刀具有限公司 | Quick measuring device for thickness of hard alloy cutters |
| CN106312815A (en) * | 2016-08-30 | 2017-01-11 | 四川神工钨钢刀具有限公司 | Matched measuring device for slicing knife |
| CN109227223A (en) * | 2017-07-10 | 2019-01-18 | 蓝思科技（长沙）有限公司 | A kind of processing method of sapphire product with the level and its equipment of use |
| CN109227223B (en) * | 2017-07-10 | 2021-03-16 | 蓝思科技（长沙）有限公司 | Processing method of sapphire product with steps and equipment adopted by processing method |
| CN112633776A (en) * | 2021-01-06 | 2021-04-09 | 郑州旭飞光电科技有限公司 | Grinding amount correction method, system, storage medium and electronic equipment |
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