CN201982529U - Automatic grinding production line for tapered roller bearing - Google Patents
Automatic grinding production line for tapered roller bearing Download PDFInfo
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- CN201982529U CN201982529U CN201120119266XU CN201120119266U CN201982529U CN 201982529 U CN201982529 U CN 201982529U CN 201120119266X U CN201120119266X U CN 201120119266XU CN 201120119266 U CN201120119266 U CN 201120119266U CN 201982529 U CN201982529 U CN 201982529U
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Abstract
The utility model discloses an automatic grinding production line for a tapered roller bearing. The technical problem to be solved is to provide an automatic grinding production line for a tapered roller bearing, which comprises a feeding machine, a bearing raceway grinder, a bearing rib grinder, a bearing bore grinder, a bearing raceway grinder, a bearing rib grinder, a bearing bore grinder, a bearing rib superfinishing machine, a bearing raceway superfinishing machine, a bearing part cleaning machine, an appearance tester, a laser marking machine, a bearing assembly machine, a part demagnetization machine, a part cleaning machines, a high bearing assembly testing machine, a bearing vibration testing machine, a bearing cleaning machine, a bearing oiling machine and a finished product neatening machine.
Description
Technical field
Model utility relates to a kind of production line, and especially tapered roller bearing grinds assembling production lines automatically.
Background technique
China is the big country that bearing is made, national bearing output reached more than 1,200 hundred million covers in 2008,1,000,000,000 dollars of annual bearing export amounts, China also is bearing import big country simultaneously, last year, China's imported bearing was about 8.5 hundred million dollars, but the number of bearings of outlet is more than 2 times of import, and the product of outlet is product of low grade, that quality requirement is not high, price is low mostly, import is with high content of technology substantially, the product that quality scale is high.Therefore, improve the manufacture level of bearing, strive for the brand of oneself, improving value-added content of product is China's bearing industry trend only way of development again.
Present internationally famous big bearing manufacturing enterprise such as the SKF of Sweden, the TIMKEN of the U.S. etc., except its for many years the brand effect, the manufacturing technology of its product is also walked the forward position in the world really, and the highi degree of accuracy of bearing products, low noise, long lifetime are the symbols of these manufacturing enterprise's levels.Our product quality will be dressed as above-mentioned brand.Except needs are learnt advanced person's management and the technology that they accumulate for many years, how to eliminate the problem that the product percent of pass that our intrinsic unit multiple operation production model caused is low, scattered error big, the bump injury phenomenon is serious, what be that we face also is the problem that can improve by technological innovation.
Summary of the invention
The technical problems to be solved in the utility model provides a kind of tapered roller bearing and grinds assembling production lines automatically.
For addressing the above problem, the technical solution adopted in the utility model comprises feeder, raceway grinding machine, the bearing edge guard grinding machine, the bearing bore diameter grinding machine, raceway grinding machine, the bearing edge guard grinding machine, the bearing bore diameter grinding machine, the bearing edge guard super-fine machine, the bearing race super-fine machine, the bearing parts washing machine, the appearance test platform, laser marking machine, bearing assembly machine, the part demagnetizer, parts washer, bearing assembling high detection machine, the bear vibration machines, bearing cleaning machine, the bearing oiling machine, the finished product arranging machine, described feeder, raceway grinding machine, the bearing edge guard grinding machine, the bearing bore diameter grinding machine, raceway grinding machine, the bearing edge guard grinding machine, the bearing bore diameter grinding machine, the bearing edge guard super-fine machine, be provided with lift between the bearing race super-fine machine, described lift comprises line belt, described line belt two is provided with material receiving port and discharge port, described material receiving port is connected cooperation by the material road with the discharge port of described each equipment, described discharge port is connected cooperation by the material road with the material feeding mouth of described each equipment, described bearing race super-fine machine is by material road connection bearing parts washer, described bearing parts washing machine is connected with the appearance test platform, described appearance test platform connects laser marking machine by chain conveyor, described laser marking machine and bearing assembly machine, the part demagnetizer, parts washer, bearing assembling high detection machine, the bear vibration machines, bearing cleaning machine, the bearing oiling machine, connect cooperation by mechanism hand between the finished product arranging machine.
Described tapered roller bearing grinds assembling production lines automatically, it is characterized in that being equipped with signal emitter before the material receiving port of described lift and before the discharge port of described each equipment, described signal emitter is monitored the online status transmission of lift and each equipment automatically, and signal is transferred to the on line General controller by data/address bus, described on line General controller sends work order or standby command to lift or each equipment after data processing.
Described tapered roller bearing grinds assembling production lines automatically, it is characterized in that being provided with the part demagnetizer before the material receiving port of described lift.
Beneficial effect:
The utility model cleans, detects vibration with raceway corase grind, rib corase grind, internal diameter corase grind, raceway fine grinding, rib fine grinding, internal diameter fine grinding, rib fine abrasive, 8 equipment of raceway fine abrasive and ultrasonic cleaning, before movable pendulum roller, punching press, dress, detect that assembling is high, the dress back is cleaned, oiling 8 procedures totally 16 nodes adopt connect material, promote, expect, devices such as line belt, transposition, push rod organically connect into an automatic transfering channel of product with working machine tool, automatic measurement feedback unit the critical process insertion machine outside.Realized that the nothing commentaries on classics preface processing of roughly grinding finished product packing from raceway detects operation.On crucial finishing step, adopted the Computer Networking of SPC data capture, on line production provides reliable monitoring technique means.Owing to added the closed loop control of automatic measured data feedback in the on line, each action of production process all is controlled in (PLC) setup parameter, dwindled the processing scattered error of product, the stability that has kept quality of product, reduced simultaneously the unit cooked mode goods repeatedly closed assembly, frequent discrepancy at the non-value-added activities in goods storehouse, also avoided the consequent bump injury phenomenon that quality of product is caused very big harm.
Existing bearing grinder is produced bearing ring and is finished on the separate unit numerical control machine tool, and Assembling Production is then finished by the operation of hand formula basically.Personal factor and environmental factor influence the quality of stability and the reliability of product easily.Bearing mill, the automatic detection feedback system of dress automatic production line appliance computer, realize the production scene data capture, process record, automatic analysis and judgment control of product quality situation, grinding capacity and assembly precision by real-time feedback and adjustment lathe reach controlled, the constant product quality of production process.Owing to adopted automatic on line production technology, greatly avoided the people in the production process of goods to injure the turnaround time for colliding with simultaneously.
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is a lift structural representation of the present utility model.
Fig. 3 is a schematic diagram of the present utility model.
Embodiment
As shown in Figure 1, the utility model comprises feeder 1, raceway grinding machine 3, bearing edge guard grinding machine 5, bearing bore diameter grinding machine 6, raceway grinding machine 7, bearing edge guard grinding machine 8, bearing bore diameter grinding machine 9, bearing edge guard super-fine machine 11, bearing race super-fine machine 12, bearing parts washing machine 13, appearance test platform 14, laser marking machine 16, bearing assembly machine 17, part demagnetizer 18, parts washer 19, bearing assembling high detection machine 20, bear vibration machines 21, bearing cleaning machine 22, bearing oiling machine 23, finished product arranging machine 24, described feeder 1, raceway grinding machine 3, bearing edge guard grinding machine 5, bearing bore diameter grinding machine 6, raceway grinding machine 7, bearing edge guard grinding machine 8, bearing bore diameter grinding machine 9, bearing edge guard super-fine machine 11, be provided with lift 2 between the bearing race super-fine machine 12.As shown in Figure 2, described lift 2 comprises line belt 25, described line belt 25 two are provided with material receiving port 26 and discharge port 27, described material receiving port 26 is connected cooperation by the material road with the discharge port of described each equipment, described discharge port 26 is connected cooperation by the material road with the material feeding mouth of described each equipment, described bearing race super-fine machine 12 is by material road connection bearing parts washer 13, described bearing parts washing machine 13 is connected with appearance test platform 14, described appearance test platform 14 connects laser marking machine 16 by chain conveyor 15, described laser marking machine 16 and bearing assembly machine 17, part demagnetizer 18, parts washer 19, bearing assembling high detection machine 20, bear vibration machines 21, bearing cleaning machine 22, bearing oiling machine 23, connect cooperation by mechanical mobile phone 28 between the finished product arranging machine 24.
Be equipped with signal emitter 30 before the material receiving port 26 of lift 2 of the present utility model and before the discharge port of described each equipment, described signal emitter 30 is monitored the online status transmission of lift 2 and each equipment automatically, and signal is transferred on line General controller 29 by data/address bus, described on line General controller 29 is after data processing, send work order or standby command to lift 2 or each equipment, simultaneously with signal etc. and prompt tone notifying operation personnel's additional fillers or trouble shooting.
Be provided with part demagnetizer 4 before the material receiving port 26 of lift 2 of the present utility model.Prevent that bearing from coming up absorption such as metal steel offal in the part processing process or in the using process, the working surface that enters high speed rotating will damage bearing fast, lowers bearing life.
Schematic diagram of the present utility model as shown in Figure 3.
Claims (3)
1. a tapered roller bearing grinds assembling production lines automatically, it is characterized in that this production line comprises feeder (1), raceway grinding machine (3), bearing edge guard grinding machine (5), bearing bore diameter grinding machine (6), raceway grinding machine (7), bearing edge guard grinding machine (8), bearing bore diameter grinding machine (9), bearing edge guard super-fine machine (11), bearing race super-fine machine (12), bearing parts washing machine (13), appearance test platform (14), laser marking machine (16), bearing assembly machine (17), part demagnetizer (18), parts washer (19), bearing assembling high detection machine (20), bear vibration machines (21), bearing cleaning machine (22), bearing oiling machine (23), finished product arranging machine (24), described feeder (1), bearing is rolled into grinding machine (3), bearing edge guard grinding machine (5), bearing bore diameter grinding machine (6), raceway grinding machine (7), bearing edge guard grinding machine (8), bearing bore diameter grinding machine (9), bearing edge guard super-fine machine (11), be provided with lift (2) between the bearing race super-fine machine (12), described lift (2) comprises line belt (25), described line belt (25) two is provided with material receiving port (26) and discharge port (27), described material receiving port (26) is connected cooperation by the material road with the discharge port of described each equipment, described discharge port (26) is connected cooperation by the material road with the material feeding mouth of described each equipment, described bearing race super-fine machine (12) is by material road connection bearing parts washer (13), described bearing parts washing machine (13) is connected with appearance test platform (14), described appearance test platform (14) connects laser marking machine (16) by chain conveyor (15), described laser marking machine (16) and bearing assembly machine (17), part demagnetizer (18), parts washer (19), bearing assembling high detection machine (20), bear vibration machines (21), bearing cleaning machine (22), bearing oiling machine (23), connect cooperation by mechanical mobile phone (28) between the finished product arranging machine (24).
2. tapered roller bearing according to claim 1 grinds assembling production lines automatically, it is characterized in that being equipped with signal emitter (30) before the discharge port of preceding and described each equipment of the material receiving port (26) of described lift (2), described signal emitter (30) is monitored the online status transmission of lift (2) and each equipment automatically, and signal is transferred on line General controller (29) by data/address bus, described on line General controller (29) sends work order or standby command to lift (2) or each equipment after data processing.
3. tapered roller bearing according to claim 1 and 2 grinds assembling production lines automatically, it is characterized in that the preceding part demagnetizer (4) that is provided with of material receiving port (26) of described lift (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120119266XU CN201982529U (en) | 2011-04-21 | 2011-04-21 | Automatic grinding production line for tapered roller bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120119266XU CN201982529U (en) | 2011-04-21 | 2011-04-21 | Automatic grinding production line for tapered roller bearing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201982529U true CN201982529U (en) | 2011-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120119266XU Expired - Lifetime CN201982529U (en) | 2011-04-21 | 2011-04-21 | Automatic grinding production line for tapered roller bearing |
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| CN (1) | CN201982529U (en) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102635639A (en) * | 2012-04-16 | 2012-08-15 | 浙江五洲新春集团有限公司 | Deep groove ball bearing assembly production line |
| CN103506916A (en) * | 2013-08-20 | 2014-01-15 | 濮阳贝英数控机械设备有限公司 | Automatic grinding device for bearing inner race of precision motor and application method thereof |
| CN104096858A (en) * | 2014-06-23 | 2014-10-15 | 浙江陀曼精密机械有限公司 | Full-automatic production line for processing miniature bearing rings |
| CN104191170A (en) * | 2014-08-15 | 2014-12-10 | 浙江环宇轴承有限公司 | Production process for conical roller bearing |
| CN104444245A (en) * | 2014-10-30 | 2015-03-25 | 江苏力星通用钢球股份有限公司 | Automatic driving machine for super-grinding of tapered rollers |
| CN104625927A (en) * | 2013-11-12 | 2015-05-20 | 宁夏巨能机器人***有限公司 | Railway bearing grinding machining technological processes |
| CN105904325A (en) * | 2016-06-02 | 2016-08-31 | 新乡亿威数控设备有限公司 | Numerically controlled combination grinder for outer diameter and spherical base surface of roller |
| CN107350487A (en) * | 2017-03-24 | 2017-11-17 | 新昌县三特自动化科技有限公司 | A kind of multiaxis integral type process equipment |
| CN107848088A (en) * | 2015-08-17 | 2018-03-27 | 舍弗勒技术股份两合公司 | Assembling and/or processing machine, assembly line and production equipment formed by assembling and/or processing machine |
| CN108217120A (en) * | 2018-01-03 | 2018-06-29 | 启东锦桥轴承有限公司 | One kind can trace ball screw automatic production line |
| CN108983725A (en) * | 2018-08-02 | 2018-12-11 | 银川特种轴承有限公司 | A kind of MES digital production control system |
| CN109178786A (en) * | 2018-08-02 | 2019-01-11 | 银川特种轴承有限公司 | A kind of full-automatic rolling-rod type bearing pipeline |
| CN109723729A (en) * | 2019-01-09 | 2019-05-07 | 杭州雷迪克节能科技股份有限公司 | The assembly technology of the non-maintaining single-row tapered roller bearing of abnormal shape with gluing retaining ring |
| CN110561262A (en) * | 2019-10-09 | 2019-12-13 | 山东舜博金属制品有限公司 | stainless steel water pipe automatic feeding polishing cleaning drying all-in-one |
| CN110814877A (en) * | 2019-11-15 | 2020-02-21 | 安徽科技学院 | Polishing and cleaning device for bearing processing |
| CN110871395A (en) * | 2019-12-03 | 2020-03-10 | 中南大学 | Novel roller superfinishing equipment for tapered roller bearing |
| CN115446022A (en) * | 2021-06-09 | 2022-12-09 | 无锡博凯轻型轴承有限公司 | Conical bearing inspection and cleaning process |
-
2011
- 2011-04-21 CN CN201120119266XU patent/CN201982529U/en not_active Expired - Lifetime
Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102635639B (en) * | 2012-04-16 | 2014-02-19 | 浙江五洲新春集团股份有限公司 | Deep groove ball bearing assembly production line |
| CN102635639A (en) * | 2012-04-16 | 2012-08-15 | 浙江五洲新春集团有限公司 | Deep groove ball bearing assembly production line |
| CN103506916A (en) * | 2013-08-20 | 2014-01-15 | 濮阳贝英数控机械设备有限公司 | Automatic grinding device for bearing inner race of precision motor and application method thereof |
| CN104625927A (en) * | 2013-11-12 | 2015-05-20 | 宁夏巨能机器人***有限公司 | Railway bearing grinding machining technological processes |
| CN104096858B (en) * | 2014-06-23 | 2017-02-15 | 浙江陀曼精密机械有限公司 | Full-automatic production line for processing miniature bearing rings |
| CN104096858A (en) * | 2014-06-23 | 2014-10-15 | 浙江陀曼精密机械有限公司 | Full-automatic production line for processing miniature bearing rings |
| CN104191170A (en) * | 2014-08-15 | 2014-12-10 | 浙江环宇轴承有限公司 | Production process for conical roller bearing |
| CN104444245A (en) * | 2014-10-30 | 2015-03-25 | 江苏力星通用钢球股份有限公司 | Automatic driving machine for super-grinding of tapered rollers |
| CN104444245B (en) * | 2014-10-30 | 2016-08-24 | 江苏力星通用钢球股份有限公司 | A kind of taper roller super grinding automatic transmission machine |
| CN107848088A (en) * | 2015-08-17 | 2018-03-27 | 舍弗勒技术股份两合公司 | Assembling and/or processing machine, assembly line and production equipment formed by assembling and/or processing machine |
| CN105904325A (en) * | 2016-06-02 | 2016-08-31 | 新乡亿威数控设备有限公司 | Numerically controlled combination grinder for outer diameter and spherical base surface of roller |
| CN105904325B (en) * | 2016-06-02 | 2017-10-17 | 新乡亿威数控设备有限公司 | Numerical control roller external diameter and ball basal plane compound grinding machine |
| CN107350487A (en) * | 2017-03-24 | 2017-11-17 | 新昌县三特自动化科技有限公司 | A kind of multiaxis integral type process equipment |
| CN107350487B (en) * | 2017-03-24 | 2019-10-11 | 新昌县三特自动化科技有限公司 | A kind of multiaxis integral type process equipment |
| CN108217120B (en) * | 2018-01-03 | 2024-02-02 | 启东锦桥轴承有限公司 | Traceable ball screw automatic production line |
| CN108217120A (en) * | 2018-01-03 | 2018-06-29 | 启东锦桥轴承有限公司 | One kind can trace ball screw automatic production line |
| CN108983725A (en) * | 2018-08-02 | 2018-12-11 | 银川特种轴承有限公司 | A kind of MES digital production control system |
| CN109178786A (en) * | 2018-08-02 | 2019-01-11 | 银川特种轴承有限公司 | A kind of full-automatic rolling-rod type bearing pipeline |
| CN109723729A (en) * | 2019-01-09 | 2019-05-07 | 杭州雷迪克节能科技股份有限公司 | The assembly technology of the non-maintaining single-row tapered roller bearing of abnormal shape with gluing retaining ring |
| CN109723729B (en) * | 2019-01-09 | 2020-04-24 | 杭州雷迪克节能科技股份有限公司 | Assembly process of special-shaped maintenance-free single-row tapered roller bearing with adhesive retainer ring |
| CN110561262A (en) * | 2019-10-09 | 2019-12-13 | 山东舜博金属制品有限公司 | stainless steel water pipe automatic feeding polishing cleaning drying all-in-one |
| CN110814877A (en) * | 2019-11-15 | 2020-02-21 | 安徽科技学院 | Polishing and cleaning device for bearing processing |
| CN110814877B (en) * | 2019-11-15 | 2021-03-16 | 安徽科技学院 | Polishing and cleaning device for bearing processing |
| CN110871395A (en) * | 2019-12-03 | 2020-03-10 | 中南大学 | Novel roller superfinishing equipment for tapered roller bearing |
| CN115446022A (en) * | 2021-06-09 | 2022-12-09 | 无锡博凯轻型轴承有限公司 | Conical bearing inspection and cleaning process |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110921 |