CN205274527U - Automatic reinforced and guarantee charger of closely knit degree of material - Google Patents
Automatic reinforced and guarantee charger of closely knit degree of material Download PDFInfo
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- CN205274527U CN205274527U CN201521120227.6U CN201521120227U CN205274527U CN 205274527 U CN205274527 U CN 205274527U CN 201521120227 U CN201521120227 U CN 201521120227U CN 205274527 U CN205274527 U CN 205274527U
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Abstract
The utility model relates to a charger technical field more specifically, relates to an automatic reinforced and guarantee charger of closely knit degree of material, the utility model provides a high efficiency, use manpower sparingly and improve operational environment's an automatic reinforced and guarantee charger of closely knit degree of material, pile up closely knit degree including feed bin, material conveying mechanism, push mechanism, electric control system, hydraulic system, push pedal, guide cylinder, running gear, frame and material and guarantee the device, feed bin, material conveying mechanism, push mechanism, electric control system and hydraulic system all fix in the frame, the guide cylinder slides with the frame and couples, and running gear fixes at the frame lower extreme, material conveying mechanism is located the feed bin under and be located the top of guide cylinder, push pedal and push mechanism's preceding end connection to can slide in the guide cylinder, the material is piled up closely knit degree and is guaranteed the device and fix the end at push mechanism, the utility model discloses mainly use in the aspect of feeding.
Description
Technical field
This utility model relates to loading machine technical field, more specifically, relates to a kind of auto feed and ensures the loading machine of material compacting degree.
Background technology
Current whole world magnesium metal, calcium smelting process are that material extruding becomes ellipticalness ball, and then bead is put into hopper, and manpower uses stock push pedal to be advanced in reductive jar by material and calcines. There is shortcomings in Traditional Man charging, specific as follows: 1) operator's labor intensity is big, needs male worker in the prime of life to be competent at; 2) human input is big, needs many people to operate simultaneously; 3) feed length consuming time, and efficiency is low; 4) reinforced Density inhomogeneity, reduction yield is unstable; 5) work under operator's hot environment, work under bad environment; 6) anthropic factor is big, should not strengthen management; 7) along with economic development, people's living standard improves, and people are unwilling to be engaged in so heavy physical work again, and operator is difficult to recruitment, leaves no successor. In sum, it is necessary to prior art is improved.
Utility model content
In order to overcome in prior art existing deficiency, it is provided that a kind of high efficiency, save manpower and improve a kind of auto feed of working environment and ensure the loading machine of material compacting degree.
In order to solve above-mentioned technical problem, the technical scheme that this utility model adopts is:
A kind of auto feed also ensures the loading machine of material compacting degree, including feed bin, material conveying mechanism, delivery device, electric control system, hydraulic system, push pedal, guide cylinder, walking mechanism, frame and solid accumulation degree of compaction ensure device, described feed bin, material conveying mechanism, delivery device, electric control system and hydraulic system are each attached in frame, described guide cylinder couples with housing slide, walking mechanism is fixed on frame lower end, described material conveying mechanism is positioned at the underface of feed bin and is positioned at the top of guide cylinder, described push pedal couples with the front end of delivery device, and can slide in guide cylinder, described solid accumulation degree of compaction ensures that device is fixed on the end of delivery device.
Described electric control system controls the on and off of oil circuit in hydraulic system, and hydraulic system is material conveying mechanism, delivery device and guide cylinder provide power.
Described hydraulic system includes drainage screen, gear pump, Pressure gauge, pressure meter switch, three-position four-way electromagnetic directional valve, conveying mechanism oil cylinder, hoist cylinder, guide cylinder telescopic oil cylinder, delivery device oil cylinder, one-way throttle valve, two-position four-way solenoid directional control valve, Globe stop valve, 3-position 4-way electro-hydraulic reversing valve, electromagnetic relief valve, check valve, liquid level liquid thermometer and hydraulic air filter, described conveying mechanism oil cylinder, hoist cylinder, guide cylinder telescopic oil cylinder, delivery device oil cylinder is connected with gear pump respectively, described two-position four-way solenoid directional control valve and 3-position 4-way electro-hydraulic reversing valve may make up differential oil line.
Described delivery device includes push rod and power arm, and described solid accumulation degree of compaction ensures that device is arranged on push rod and power arm place, and the other end of described push rod couples with push pedal.
Described solid accumulation degree of compaction ensures that device includes spring, sensor block and electromagnetic induction switch, described spring is arranged on push rod end, described push rod is coupled with power arm by spring, described sensor block is fixedly installed on push rod, described electromagnetic induction switch is fixedly installed on power arm, and described electromagnetic induction switch is positioned at sensor block upper end.
Described push pedal can 90 �� of rotations.
Described walking mechanism can carry out wireless connections with remote manipulator.
Described walking mechanism bottom is provided with walking track.
A kind of auto feed also ensures the using method of loading machine of material compacting degree, carry out according to following steps: a, track of being walked on equipment edge move to melting container, the height of guide cylinder is regulated by the hoist cylinder of hydraulic system, make it consistent with the center of melting container, be directed to cylinder by the guide cylinder telescopic oil cylinder of hydraulic system and stretch into inside melting container, b, the piston being controlled material conveying mechanism by the conveying mechanism oil cylinder of hydraulic system is moved rearwards by, the mobile tail end place to material conveying mechanism transport tube stops and waits for, material falls in transport tube from feed bin, move forward to transport tube front end place at the time back piston set to stop, material falls in the guide cylinder of delivery device from material conveying mechanism, the push pedal of delivery device is at transport tube front end setting in motion, control push pedal by the delivery device oil cylinder of hydraulic system and material is pushed in melting container along guide cylinder, to when requiring degree of compaction, it is back to initial position, automatically begin to repeat the above steps, material in c, melting container is material conveying mechanism out of service and delivery device after being filled to requested number, and guide cylinder is regained, and device returns to original state, d, equipment move repeat the above steps to next melting container.
The control of described degree of compaction is particularly as follows: the electromagnetic induction switch that solid accumulation degree of compaction ensures on device is arranged on the power arm of delivery device, sensor block is arranged on the push rod of delivery device, the distance between electromagnetic induction switch and sensor block can be changed by the motion of HYDRAULIC CONTROL SYSTEM delivery device, the pretightning force of control spring is carried out by controlling the size of the spacing of electromagnetic induction switch and sensor block, spring couples push pedal by push rod, and then controls the degree of compaction of material.
Compared with prior art this utility model is had the beneficial effect that
This utility model is by machinery, hydraulic pressure and automatically controlled tripartite's technological synthesis are used and are realized machine automatization pusher, by feed bin automatically in reductive jar, push the degree of depth automatically to adjust, push rod device auto-returned, repeatedly come and go, it is automatically stopped after reaching the degree of depth of requirement and degree of compaction and resets, enter the subsequent work cycle, greatly improve production efficiency, reduce the cost of enterprise, have the further advantage that 1 simultaneously) alleviate the labor intensity of workman greatly, and saved manpower, common woman worker or the old and the weak personnel also can be competent at, eliminate the trouble and worry of the bad strong labour force of recruitment green grass or young crops simultaneously, 2) having saved charge time at double, 280 seconds hand charging every tank used times, 135 seconds this product every tank used times (comprised hopper traveling time), 3) because there being material compacting degree to control device, the material compacting degree of loading is uniform, 5) operator can operate by Remote, away from high temperature, dust district, optimizes working environment greatly, 6) charging process remote control or manually snap electric button, is automatically performed cycle of operation, it is simple to production management.
Accompanying drawing explanation
Below by accompanying drawing, detailed description of the invention of the present utility model is described in further detail.
Fig. 1 is front view of the present utility model;
Fig. 2 is rearview of the present utility model;
Fig. 3 is left view of the present utility model;
Fig. 4 is right view of the present utility model;
Fig. 5 is top view of the present utility model;
Fig. 6 is upward view of the present utility model;
Fig. 7 is axonometric chart of the present utility model;
Fig. 8 is the partial enlarged drawing that this utility model solid accumulation degree of compaction ensures device;
Fig. 9 is hydraulic system principle figure of the present utility model;
Figure 10 is original state figure during this utility model preparation;
Figure 11 is the schematic diagram that this utility model material enters conveyer device;
Figure 12 is the schematic diagram that this utility model material enters in guide cylinder.
In figure: 1 is feed bin, 2 is material conveying mechanism, 3 is delivery device, 4 is electric control system, 5 is hydraulic system, 6 is push pedal, 7 is guide cylinder, 8 is walking mechanism, 9 is frame, 10 ensure device for solid accumulation degree of compaction, 11 is drainage screen, 12 is gear pump, 13 is Pressure gauge, 14 is pressure meter switch, 15 is three-position four-way electromagnetic directional valve, 16 is conveying mechanism oil cylinder, 17 is hoist cylinder, 18 is guide cylinder telescopic oil cylinder, 19 is delivery device oil cylinder, 20 is one-way throttle valve, 21 is two-position four-way solenoid directional control valve, 22 is Globe stop valve, 23 is 3-position 4-way electro-hydraulic reversing valve, 24 is electromagnetic relief valve, 25 is check valve, 26 is liquid level liquid thermometer, 27 is hydraulic air filter, 28 is spring, 29 is sensor block, 30 is electromagnetic induction switch, 31 is push rod, 32 is power arm.
Detailed description of the invention
The utility model will be further described in conjunction with accompanying drawing for example below.
As shown in Fig. 1-Figure 12, equipment is moved to melting container along walking track, the height of guide cylinder 7 is regulated by the hoist cylinder 17 of hydraulic system 5, make it consistent with the center of melting container, pin walking mechanism 8 to position, in order to avoid causing damage in subsequent handling, being directed to cylinder 7 by the guide cylinder telescopic oil cylinder 18 of hydraulic system 5 and stretching into inside melting container, the piston being controlled material conveying mechanism 2 by the conveying mechanism oil cylinder 16 of hydraulic system 5 is moved rearwards by, the mobile tail end place to material conveying mechanism 2 transport tube stops and waits for, material quantitatively falls in transport tube from feed bin 1, move forward to transport tube front end place at the time back piston set to stop, material falls in the guide cylinder 7 of delivery device 3 from material conveying mechanism 2, the push pedal 6 of delivery device 3 is at transport tube front end setting in motion, control push pedal 6 by the delivery device oil cylinder 19 of hydraulic system 5 and material is pushed in melting container along guide cylinder 7, to when requiring degree of compaction, it is back to initial position, automatically begin to repeat the above steps, material in melting container is material conveying mechanism 2 out of service and delivery device 3 after being filled to requested number, and guide cylinder 7 is regained, and device returns to original state, equipment moves repeat the above steps to next melting container.
Below all parts is illustrated.
Electric control system 4 can also adopt design conventional in this area by following setting, and the present embodiment includes the elements such as remote manipulator, catalyst, the time relay, auxiliary reclay, various inductive switch, press button, electromagnetic valve. On and off that electromagnetic valve on and off control hydraulic system oil circuit is enable to ensure equipment each mechanism well-regulated continuous operation by auxiliary reclay by the electromagnetic induction switch being contained in each position of equipment after receiving sensor block signal.
Hydraulic system 5 is mainly by the on and off of each oil circuit of electrical control, and each motion for equipment provides power. Including drive motor, oil pump, solenoid electric valve and oil pipe etc., main element effect is as follows: gear pump 12: provide power oil for hydraulic cylinder; Solenoid directional control valve: control the on and off of each oil circuit; Conveying mechanism oil cylinder 16: provide power for the reciprocating motion of the pistons in material conveying mechanism; Hoist cylinder 17: move up and down for guide cylinder and power is provided; Guide cylinder telescopic oil cylinder 18: provide power for guide cylinder stretching motion; Delivery device oil cylinder 19: seesaw offer power for push pedal; Differential oil line: by two-position four-way solenoid directional control valve 21 and 3-position 4-way electro-hydraulic reversing valve 23 cooperating, make oil cylinder stretch out fast reading faster, thus reaching the job requirement of equipment.
Guide cylinder 7 is push pedal 6 guiding the material to push of storage temporarily, and the motion in all directions is to move along the track in frame by being contained in the flute profile roller of its underpart.
Walking mechanism 8 for equipment can on request direction walking actuator, it is possible to Remote accepts and controls the on and off of movable motor catalyst, movable motor can by gear reduction box drive road wheel realize walk.
Frame 9 is used for supporting and fixing each several part, is divided into centre frame and chassis two parts, is the skeleton of whole equipment.
The electromagnetic induction switch 30 that solid accumulation degree of compaction ensures on device 10 is arranged on the power arm 32 of delivery device 3, sensor block 29 is arranged on the push rod 31 of delivery device 3, the motion being controlled delivery device 3 by hydraulic system 5 can change the distance between electromagnetic induction switch 30 and sensor block 29, the pretightning force of control spring 28 is carried out by controlling the size of the spacing of electromagnetic induction switch 30 and sensor block 29, spring 28 couples push pedal 6 by push rod 31, and then controls the degree of compaction of material. Electromagnetic induction switch 30 and sensor block 29 are apart from more big, and the pretightning force of spring 28 is more big, and the degree of compaction of its material is more high.
Claims (8)
1. an auto feed ensure the loading machine of material compacting degree, it is characterized in that: include feed bin (1), material conveying mechanism (2), delivery device (3), electric control system (4), hydraulic system (5), push pedal (6), guide cylinder (7), walking mechanism (8), frame (9) and solid accumulation degree of compaction ensure device (10), described feed bin (1), material conveying mechanism (2), delivery device (3), electric control system (4) and hydraulic system (5) are each attached in frame (9), described guide cylinder (7) and frame (9) are slidably connected, walking mechanism (8) is fixed on frame (9) lower end, described material conveying mechanism (2) is positioned at the underface of feed bin (1) and is positioned at the top of guide cylinder (7), described push pedal (6) couples with the front end of delivery device (3), and can slide in guide cylinder (7), described solid accumulation degree of compaction ensures that device (10) is fixed on the end of delivery device (3).
2. a kind of auto feed according to claim 1 ensure the loading machine of material compacting degree, it is characterized in that: described electric control system (4) controls the on and off of oil circuit in hydraulic system (5), hydraulic system (5) is material conveying mechanism (2), delivery device (3) and guide cylinder (7) offer power.
3. a kind of auto feed according to claim 1 and 2 ensure the loading machine of material compacting degree, it is characterized in that: described hydraulic system (5) includes drainage screen (11), gear pump (12), Pressure gauge (13), pressure meter switch (14), three-position four-way electromagnetic directional valve (15), conveying mechanism oil cylinder (16), hoist cylinder (17), guide cylinder telescopic oil cylinder (18), delivery device oil cylinder (19), one-way throttle valve (20), two-position four-way solenoid directional control valve (21), Globe stop valve (22), 3-position 4-way electro-hydraulic reversing valve (23), electromagnetic relief valve (24), check valve (25), liquid level liquid thermometer (26) and hydraulic air filter (27), described conveying mechanism oil cylinder (16), hoist cylinder (17), guide cylinder telescopic oil cylinder (18), delivery device oil cylinder (19) is connected with gear pump (12) respectively, described two-position four-way solenoid directional control valve (21) and 3-position 4-way electro-hydraulic reversing valve (23) may make up differential oil line.
4. a kind of auto feed according to claim 1 and 2 ensure the loading machine of material compacting degree, it is characterized in that: described delivery device (3) includes push rod (31) and power arm (32), described solid accumulation degree of compaction ensures that device (10) is arranged on push rod (31) and power arm (32) place, and the other end of described push rod (31) couples with push pedal (6).
5. a kind of auto feed according to claim 4 ensure the loading machine of material compacting degree, it is characterized in that: described solid accumulation degree of compaction ensures that device (10) includes spring (28), sensor block (29) and electromagnetic induction switch (30), described spring (28) is arranged on push rod (31) end, described push rod (31) is coupled with power arm (32) by spring (28), described sensor block (29) is fixedly installed on push rod (31), described electromagnetic induction switch (30) is fixedly installed on power arm (32), described electromagnetic induction switch (30) is positioned at sensor block (29) upper end.
6. a kind of auto feed according to claim 1,2 or 5 ensure the loading machine of material compacting degree, it is characterised in that: described push pedal (6) can 90 �� of rotations.
7. a kind of auto feed according to claim 1 and 2 ensure the loading machine of material compacting degree, it is characterised in that: described walking mechanism (8) can carry out wireless connections with remote manipulator.
8. a kind of auto feed according to claim 1 and 2 ensure the loading machine of material compacting degree, it is characterised in that: described walking mechanism (8) bottom is provided with walking track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521120227.6U CN205274527U (en) | 2015-12-30 | 2015-12-30 | Automatic reinforced and guarantee charger of closely knit degree of material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521120227.6U CN205274527U (en) | 2015-12-30 | 2015-12-30 | Automatic reinforced and guarantee charger of closely knit degree of material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205274527U true CN205274527U (en) | 2016-06-01 |
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ID=56059124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521120227.6U Expired - Fee Related CN205274527U (en) | 2015-12-30 | 2015-12-30 | Automatic reinforced and guarantee charger of closely knit degree of material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205274527U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105460531A (en) * | 2015-12-30 | 2016-04-06 | 闻喜县银鑫机械制造有限公司 | Loading machine which has automatic feeding function and guarantees material compactness and using method |
| CN109269298A (en) * | 2018-09-14 | 2019-01-25 | 宁国市宏达电炉有限公司 | Electromagnetism smelting furnace auto feeding device |
-
2015
- 2015-12-30 CN CN201521120227.6U patent/CN205274527U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105460531A (en) * | 2015-12-30 | 2016-04-06 | 闻喜县银鑫机械制造有限公司 | Loading machine which has automatic feeding function and guarantees material compactness and using method |
| CN105460531B (en) * | 2015-12-30 | 2018-08-31 | 闻喜县银鑫机械制造有限公司 | A kind of auto feed and the charger and application method for ensureing material compacting degree |
| CN109269298A (en) * | 2018-09-14 | 2019-01-25 | 宁国市宏达电炉有限公司 | Electromagnetism smelting furnace auto feeding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160601 Termination date: 20181230 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |