CN205223307U - Full auto -induction quench machining tool of steering gear worm - Google Patents
Full auto -induction quench machining tool of steering gear worm Download PDFInfo
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- CN205223307U CN205223307U CN201520962500.3U CN201520962500U CN205223307U CN 205223307 U CN205223307 U CN 205223307U CN 201520962500 U CN201520962500 U CN 201520962500U CN 205223307 U CN205223307 U CN 205223307U
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Abstract
The utility model discloses a full auto -induction quench machining tool of steering gear worm, its inside being equipped with: power place the platform, a quenching mechanism, the 2nd quenching mechanism, the manipulator, it sets up between the 2nd quenching mechanism and a quenching mechanism, work piece location rotation device, it is connected with a quenching mechanism and the cooperation of the 2nd quenching mechanism respectively, revolving platform graduation drive arrangement, it is connected with a quenching mechanism and the cooperation of the 2nd quenching mechanism respectively, power supply switcher, full auto -induction quench machining tool of steering gear worm one side still is equipped with controller, quenching water tank and quenching water back water pump. The utility model discloses can be directly and turning process line, the good work piece of turning arrives full auto -induction quench machining tool of steering gear worm through the conveying chain, is transferred the work piece by industrial robot and carries out the automation on the quench machining tool and quench and automatic tempering, then on transferring the unloading conveying chain by the robot, carry the next procedure by the unloading conveying chain, and the energy consumption is low, production efficiency is high, the work piece deflection is little, the continuous production that can automize, can satisfy automatic continuous production.
Description
Technical field
The utility model relates to a kind of quenching machine, is specifically related to the full-automatic Induction Hardening Machine of a kind of steering camshaft.
Background technology
At present, processing industry of quenching is all towards energy-conservation, automatization, intelligent direction development.In Automatic Production Line process, require that upper and lower procedure connection is tightly urged, all links all can not go wrong, and a ring whole streamline of makeing mistakes must stop, very large to Influence of production.
Existing quenching processing industry generally adopts carburizing and quenching, and workpiece, after turnery processing, is centrally located and carries out carburizing treatment together, carries out temper subsequently, after Q-tempering process, then carries out other processing treatment such as grinding.Though this heat treatment mode is ripe heat treatment mode, has that energy consumption is high, the production time long, transport inconvenience, workpiece deformation amount is large, scrap rate is high and can not the defect such as automatic continuous production.
Utility model content
The utility model in order to solve the problem, thus provides a kind of steering camshaft full-automatic Induction Hardening Machine.
For achieving the above object, the technical solution of the utility model is as follows:
The full-automatic Induction Hardening Machine of a kind of steering camshaft, is provided with in the full-automatic Induction Hardening Machine of described steering camshaft:
Power supply placement platform, described power supply placement platform is provided with the first power supply, second source, the 3rd power supply and the 4th power supply;
First quenching mechanism, described first power supply and second source are respectively the first quenching mechanism and power;
Second quenching mechanism, described second quenching mechanism matches with the first quenching mechanism, and second source, the 3rd power supply and the 4th power supply are respectively the second quenching mechanism and power;
Mechanical manipulator, described mechanical manipulator is arranged between the second quenching mechanism and the first quenching mechanism;
Workpiece fixing rotating device, described Workpiece fixing rotating device is connected with the first quenching mechanism and the second quenching mechanism respectively;
Turn around table drive device of index, described turn around table drive device of index is not connected with the first quenching mechanism and the second quenching mechanism;
Power switcher, described power switcher is connected with the first power supply, second source, the 3rd power supply and the 4th power supply respectively,
The full-automatic Induction Hardening Machine side of described steering camshaft is also provided with controller, quenching water tank and quench water back water pump, described controller respectively with mechanical manipulator, the first quenching mechanism, the second quenching mechanism, Workpiece fixing rotating device and turn around table drive device of index control linkage.
In a preferred embodiment of the present utility model, described first quenching mechanism comprises the first universal stage, the first handling equipment, the first proofing unit, edge quenching device, inner hole quenching device, major part quenching device and blow-dry device, described handling equipment, proofing unit, edge quenching device, inner hole quenching device, major part quenching device and blow-dry device respectively successively even distance be arranged on the surrounding above the first universal stage, and with the workpiece corresponding matching on the first universal stage.
In a preferred embodiment of the present utility model, described edge quenching device is connected with the first power supply respectively with inner hole quenching device.
In a preferred embodiment of the present utility model, described second quenching mechanism comprises the second universal stage, the second handling equipment, second detection device, microcephaly's quenching device, screw thread quenching device, tempering unit and liquid-jet cooling device, second universal stage, the second handling equipment, second detection device, microcephaly's quenching device, screw thread quenching device, tempering unit and liquid-jet cooling device respectively successively even distance be arranged on the surrounding above the second universal stage, and with the workpiece corresponding matching on the second universal stage.
In a preferred embodiment of the present utility model, second source is powered for microcephaly's quenching device, and the 3rd power supply is that screw thread quenching device is powered, and the 4th power supply is that tempering unit is powered.
In a preferred embodiment of the present utility model, in the full-automatic Induction Hardening Machine of described steering camshaft, be also provided with quench water cooling system and device cooling system.
The beneficial effects of the utility model are:
The utility model can directly and turning operation line, the workpiece that turning is good arrives the full-automatic Induction Hardening Machine of steering camshaft through conveyor chain, Workpiece transfer to quenching machine will carry out quenching automatically and automatic temper by industrial robot, then be transplanted on blanking conveyor chain by robot, next procedure is transported to by blanking conveyor chain, energy consumption is low, production efficiency is high, workpiece deformation amount is little, can automatic continuous production, can automatic continuous production be met.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is front view of the present utility model;
Fig. 2 is vertical view of the present utility model;
Fig. 3 is rear view of the present utility model.
Embodiment
The technique means realized to make the utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the utility model further.
See Fig. 1 to Fig. 3, the full-automatic Induction Hardening Machine of the steering camshaft that the utility model provides, its inside is provided with power supply placement platform 100, first quenching mechanism 200, second quenching mechanism 300, Workpiece fixing rotating device 400, turn around table drive device of index 500 and power switcher 150.
Power supply placement platform 100, be provided with the first power supply 110, second source 120, the 3rd power supply 130 and the 4th power supply 140 in the above, first power supply 110 is that the device in the first quenching mechanism 200 is powered, and the device that second source 120, the 3rd power supply 130 and the 4th power supply 140 are respectively in the second quenching mechanism 300 is powered.
First quenching mechanism 200 and the second quenching mechanism 300 cooperatively interact and carry out quenching to workpiece and process, between the first quenching mechanism 200 and the second quenching mechanism 300, be provided with a mechanical manipulator, the workpiece after the first quenching mechanism 200 completion of processing is placed into the second quenching mechanism 300 by mechanical manipulator and continues processing.
First quenching mechanism 200, it comprises the first universal stage 210, first handling equipment 220, first proofing unit 230, edge quenching device 240, inner hole quenching device 250, major part quenching device 260 and blow-dry device 270.
First handling equipment 220, first proofing unit 230, edge quenching device 240, inner hole quenching device 250, major part quenching device 260 and blow-dry device 270 respectively successively even distance be arranged on the surrounding above the first universal stage 210, respectively with the workpiece corresponding matching on the first universal stage 210, operationally, only need by being rotated counterclockwise, the first universal stage 210 just can detect workpiece successively, edge quenching, inner hole quenching, major part quench and dry up.
Second quenching mechanism 300, it comprises the second universal stage 310, second handling equipment 320, second detection device 330, microcephaly's quenching device 340, screw thread quenching device 350, tempering unit 360 and liquid-jet cooling device 370.
Second handling equipment 320, second detection device 330, microcephaly's quenching device 340, screw thread quenching device 350, tempering unit 360 and liquid-jet cooling device 370 respectively successively even distance be arranged on the surrounding above the second universal stage 310, and respectively with the workpiece corresponding matching be placed on the second universal stage 310, operationally, only need by being rotated counterclockwise, the second universal stage 310 just can detect workpiece successively, microcephaly's quenching, screw thread quench, induction tempering and cooling.
Workpiece fixing rotating device 400, it is connected with the workpiece be placed on the first universal stage 210 and the work pieces mate be placed on the second universal stage 310 respectively, and it is for rotating the workpiece be placed on the first universal stage 210 and the workpiece be placed on the second universal stage 310.
Turn around table drive device of index 500, it is connected with the first universal stage 210 and the second universal stage 310 respectively, and it is for driving the first universal stage 210 and the second universal stage 310 to rotate respectively.
Power switcher 150, it is connected with the first power supply 110, second source 120, the 3rd power supply 130 and the 4th power supply 140 respectively, and it is for switching use first power supply 110, second source 120, the 3rd power supply 130 and the 4th power supply 140 respectively.
In addition, controller 600, quenching water tank 700 and quench water back water pump 800 is also provided with in the full-automatic Induction Hardening Machine side of steering camshaft.
Controller 600 respectively with mechanical manipulator, the first quenching mechanism 200, second quenching mechanism 300, Workpiece fixing rotating device 400 and turn around table drive device of index 500 control linkage, like this, mechanical manipulator, the first quenching mechanism 200, second quenching mechanism 300, Workpiece fixing rotating device 400 and turn around table drive device of index 500 just can be controlled respectively by controller 600, very easy to use.
In order to be convenient to control further, specifically an on off control button 610 can be set on the full-automatic Induction Hardening Machine of steering camshaft, on off control button 610 and controller 600 are connected, can the operating process of whole work be input in controller 600, so only need press on off control button 610 and just automatically can realize quenching processing.
In addition, quench water cooling system 910 and device cooling system 920 is also provided with in the full-automatic Induction Hardening Machine of steering camshaft.Device cooling system 920 is connected with quenching water tank 700 and quench water back water pump 800 respectively.
Because the induction hardened principle of steering camshaft passes through induction heating, make steering camshaft need to improve the position of hardness to be rapidly heated quenching temperature, then to quenching position spray hardening liquid, make workpiece be heated position and cool fast, reach the requirement improving workpiece surface hardness.In this process, quench water has taken away heat, and the temperature of quench water rises, and quench water cooling system 910 is exclusively used in quench water; After quench water ejection, need it to collect together, so just need configuration quenching water tank 700; Quench water be collected into quenching water tank 700 after, quench water back water pump 800 start by quench water from quenching water tank 700 return quench water cooling system 910 cool Posterior circle use.
Device cooling system 920 is exclusively used in the power supply of Cooling Quenching equipment and load.When power initiation heated parts, the components and parts on power supply and load also can sharply be generated heat, and for the heat making power supply components and parts and load produce is taken away rapidly, so just need to carry out circulating cooling to power supply components and parts and load.Make power supply components and parts and load temperature undulated control in allowed band, ensure the normal operation of lathe
Here is specific implementation process of the present utility model:
Workpiece is caught by mechanical manipulator and is transported on the first handling equipment 220 of the first universal stage 210, positions workpiece, and then the first universal stage 210 is rotated counterclockwise a station under the drive of turn around table drive device of index 500;
First whether correctly on the first proofing unit 230, workpiece is detected, after detection, first universal stage 210 is rotated counterclockwise next station under turn around table drive device of index 500 drives, arrive on edge quenching device 240, at this moment, workpiece can be driven rotation by Workpiece fixing rotating device 400, and the first power supply 110 starts edge quenching device 240 pairs of workpiece edge and carries out induction quenching;
After quenching, first universal stage 210 is rotated counterclockwise next station under turn around table drive device of index 500 drives, workpiece is transported on inner hole quenching device 250, workpiece is driven rotation by Workpiece fixing rotating device 400, first power supply 110 is switched on inner hole quenching device 250 by power switcher 150, and inner hole quenching device 250 pairs of workpiece edge carry out induction quenching;
After edge quenching, first universal stage 210 is rotated counterclockwise next station under turn around table drive device of index 500 drives, workpiece is transported on major part quenching device 260, workpiece is driven rotation by Workpiece fixing rotating device 400, second source 120 starts major part quenching device 260, and major part quenching device 260 pairs of workpiece major parts carry out induction quenching;
After major part quenching, the first universal stage 210 is rotated counterclockwise next station under turn around table drive device of index 500 drives, and workpiece is transported on blow-dry device 270 and carries out drying up process;
After having dried up, first universal stage 210 rotates to again on the first handling equipment 220 under turn around table drive device of index 500 drives, at this moment can blanking, by mechanical manipulator, workpiece is mentioned from the first handling equipment 220, rotate 180 ° aloft, on Workpiece fixing workpiece being put into the second handling equipment 320 on the second universal stage 310 and rotating device 380;
Second universal stage 310 is rotated counterclockwise next station under turn around table drive device of index 500 drives, and arrive on second detection device 330, whether second detection device 330 detects workpiece and put well;
Detect complete, second universal stage 310 is rotated counterclockwise next station under turn around table drive device of index 500 drives, be transported on microcephaly's quenching device 340, workpiece is driven rotation by Workpiece fixing rotating device 400, second source 120 is switched on microcephaly's quenching device 340 by power switcher 150, and microcephaly's quenching device 340 couples of workpiece microcephalies carry out induction quenching;
After microcephaly's quenching, second universal stage 310 is rotated counterclockwise next station under turn around table drive device of index 500 drives, workpiece is transported on screw thread quenching device 350, workpiece is driven rotation by workpiece Autorotation driving device 400,3rd power supply 130 starts screw thread quenching device 350, and screw thread quenching device 350 pairs of workpiece carry out induction heating;
After induction heating, the second universal stage 310 is rotated counterclockwise next station under turn around table drive device of index 500 drives, and workpiece is transported on tempering unit 360, the 4th power initiation tempering unit 360, and tempering unit 360 pairs of workpiece carry out induction tempering;
After induction tempering, the second universal stage 310 is rotated counterclockwise next station under turn around table drive device of index 500 drives, and workpiece is transported on liquid-jet cooling device 370, and liquid-jet cooling device 370 pairs of workpiece carry out Liquid injection cooling;
After cooling, second universal stage 310 is rotated counterclockwise next station under turn around table drive device of index 500 drives, at this moment, workpiece is got back to again on the second handling equipment 320, blanking can be carried out, by mechanical manipulator, workpiece is taken off from the second handling equipment 320, be put into and blanking conveyor chain is transported to warehouse stores.
More than show and describe ultimate principle of the present utility model and principal character and advantage of the present utility model.The technician of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (6)
1. the full-automatic Induction Hardening Machine of steering camshaft, is characterized in that, is provided with in the full-automatic Induction Hardening Machine of described steering camshaft:
Power supply placement platform, described power supply placement platform is provided with the first power supply, second source, the 3rd power supply and the 4th power supply;
First quenching mechanism, described first power supply and second source are respectively the first quenching mechanism and power;
Second quenching mechanism, described second quenching mechanism matches with the first quenching mechanism, and second source, the 3rd power supply and the 4th power supply are respectively the second quenching mechanism and power;
Mechanical manipulator, described mechanical manipulator is arranged between the second quenching mechanism and the first quenching mechanism;
Workpiece fixing rotating device, described Workpiece fixing rotating device is connected with the first quenching mechanism and the second quenching mechanism respectively;
Turn around table drive device of index, described turn around table drive device of index is connected with the first quenching mechanism and the second quenching mechanism respectively;
Power switcher, described power switcher is connected with the first power supply, second source, the 3rd power supply and the 4th power supply respectively,
The full-automatic Induction Hardening Machine side of described steering camshaft is also provided with controller, quenching water tank and quench water back water pump, described controller respectively with mechanical manipulator, the first quenching mechanism, the second quenching mechanism, Workpiece fixing rotating device and turn around table drive device of index control linkage.
2. the full-automatic Induction Hardening Machine of a kind of steering camshaft according to claim 1, it is characterized in that, described first quenching mechanism comprises the first universal stage, the first handling equipment, the first proofing unit, edge quenching device, inner hole quenching device, major part quenching device and blow-dry device, described handling equipment, proofing unit, edge quenching device, inner hole quenching device, major part quenching device and blow-dry device respectively successively even distance be arranged on the surrounding above the first universal stage, and with the workpiece corresponding matching on the first universal stage.
3. the full-automatic Induction Hardening Machine of a kind of steering camshaft according to claim 2, is characterized in that, described edge quenching device is connected with the first power supply respectively with inner hole quenching device.
4. the full-automatic Induction Hardening Machine of a kind of steering camshaft according to claim 1, it is characterized in that, described second quenching mechanism comprises the second universal stage, the second handling equipment, second detection device, microcephaly's quenching device, screw thread quenching device, tempering unit and liquid-jet cooling device, second universal stage, the second handling equipment, second detection device, microcephaly's quenching device, screw thread quenching device, tempering unit and liquid-jet cooling device respectively successively even distance be arranged on the surrounding above the second universal stage, and with the workpiece corresponding matching on the second universal stage.
5. the full-automatic Induction Hardening Machine of a kind of steering camshaft according to claim 4, is characterized in that, second source is powered for microcephaly's quenching device, and the 3rd power supply is that screw thread quenching device is powered, and the 4th power supply is that tempering unit is powered.
6. the full-automatic Induction Hardening Machine of a kind of steering camshaft according to claim 1, is characterized in that, is also provided with quench water cooling system and device cooling system in the full-automatic Induction Hardening Machine of described steering camshaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520962500.3U CN205223307U (en) | 2015-11-26 | 2015-11-26 | Full auto -induction quench machining tool of steering gear worm |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520962500.3U CN205223307U (en) | 2015-11-26 | 2015-11-26 | Full auto -induction quench machining tool of steering gear worm |
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| CN205223307U true CN205223307U (en) | 2016-05-11 |
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| CN201520962500.3U Active CN205223307U (en) | 2015-11-26 | 2015-11-26 | Full auto -induction quench machining tool of steering gear worm |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106801129A (en) * | 2015-11-26 | 2017-06-06 | 上海恒精感应科技股份有限公司 | A kind of full-automatic Induction Hardening Machine of steering camshaft |
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2015
- 2015-11-26 CN CN201520962500.3U patent/CN205223307U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106801129A (en) * | 2015-11-26 | 2017-06-06 | 上海恒精感应科技股份有限公司 | A kind of full-automatic Induction Hardening Machine of steering camshaft |
| CN106801129B (en) * | 2015-11-26 | 2018-10-26 | 上海恒精感应科技股份有限公司 | A kind of full-automatic Induction Hardening Machine of steering camshaft |
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