CN209974820U - Continuous heat treatment device for castings - Google Patents
Continuous heat treatment device for castings Download PDFInfo
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- CN209974820U CN209974820U CN201920692813.XU CN201920692813U CN209974820U CN 209974820 U CN209974820 U CN 209974820U CN 201920692813 U CN201920692813 U CN 201920692813U CN 209974820 U CN209974820 U CN 209974820U
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Abstract
The utility model relates to a heat treatment technical field specifically is a continuous heat treatment device of foundry goods that utilizes the foundry goods waste heat after the pouring to pass through robot transmission. The casting conveying mechanism penetrates through the main body of the heat treatment furnace, and a pickup mechanism is arranged in the heat treatment water tank. The device utilizes the cast casting to place on heat treatment furnace transmission with the robot, adopts four district temperature control, heats and keeps warm to the casting, carries out quenching treatment under certain temperature, and the casting after the processing is taken out by getting a mechanism, shifts to next process. The device utilizes the foundry goods waste heat, and greatly reduced cost adopts intelligent device again, improves work efficiency, reaches synchronous production's purpose.
Description
Technical Field
The utility model relates to a heat treatment technical field specifically is a continuous heat treatment device of foundry goods that utilizes the foundry goods waste heat after the pouring to pass through robot transmission.
Background
The conventional heat treatment furnace generally has a high requirement on the temperature of the workpiece before entering the heat treatment furnace, and the workpiece needs to be heated. In addition, the conventional mode that the workpiece is pushed into the heat treatment furnace is that tools such as a pushing arm are utilized to push the workpiece, so that the workload is high, the temperature in the heat treatment furnace is high, the working difficulty is high, and the working efficiency is low.
Meanwhile, when the batch of workpieces to be heat-treated is large, the heating operation time of the existing heat treatment furnace is limited, and after the workpieces in one furnace are only treated, the workpieces need to be manually taken out and then the heat treatment operation of the next furnace is carried out, namely the heat treatment furnace cannot carry out continuous and effective heat treatment operation, so that the overall production efficiency is low because the existing heat treatment heating furnace cannot implement assembly line operation.
Disclosure of Invention
In view of the problem that the above-mentioned technique exists, the utility model aims at providing a continuous heat treatment device of foundry goods, the device utilize the foundry goods waste heat, adopt four district temperature control, adopt after the processing to get a mechanism and take out, adopt intelligent device again, improve work efficiency, greatly reduced cost reaches synchronous production's purpose.
In order to realize the purpose, the utility model discloses the technical scheme who adopts is: the casting continuous heat treatment device comprises a casting conveying mechanism, a heat treatment robot arranged at one end of the casting conveying mechanism, and a heat treatment water tank arranged at the other end of the casting conveying mechanism, wherein the casting conveying mechanism penetrates through the heat treatment furnace main body, and a piece taking mechanism is arranged in the heat treatment water tank.
The casting transmission mechanism comprises a transmission chain plate, a driving roller, a driven roller and a motor, wherein the transmission chain plate is wound on the driving roller and the driven roller, the driving roller is in driving connection with the motor, and the motor can drive the driving roller to rotate after being started, so that the driving roller drives the transmission chain plate to operate;
the heat treatment robot can comprise a photoelectric switch arranged at the output end of the casting conveying mechanism, the position of a workpiece to be conveyed and treated is detected through the photoelectric switch, and the workpiece is conveyed into a heat treatment furnace by a clamping arm to be subjected to heat treatment;
four temperature control areas are uniformly divided in the hearth of the heat treatment furnace main body along the axis;
the temperature in the four temperature control areas is set to gradually transit from low to high according to the direction from the inlet to the outlet of the heating furnace main body;
the four zones divided by the hearth of the heating furnace main body are heated, wherein the temperature in the first zone is set to be 800-.
The workpiece taking mechanism comprises a bracket arranged on one side of the bottom of the heat treatment water tank, a group of transmission rollers are arranged on the bracket, transmission chains are arranged around the transmission rollers, a plurality of separating steps are arranged on the outer end surface of each transmission chain at equal intervals, heat-treated castings fall on the transmission chains, the castings are transmitted to the top end of the heat treatment water tank along with the transmission of the transmission chains, and workpieces are taken out by a manipulator.
And a material blocking device is arranged in the heat treatment water tank in the taking mechanism so as to ensure that the casting can be smoothly transmitted to the top end position of the heat treatment water tank from the transmission chain.
The heights of the two ends of the bracket are different, and the height of one end of the bracket close to the direction of the output end of the casting transmission mechanism is one fourth of the height of one end of the bracket far away from the direction of the output end of the casting transmission mechanism;
the part taking mechanism is also provided with a driving device, the driving device is started, the driving device drives the transmission roller to rotate, the transmission chain rotates clockwise along with the transmission roller, so that the castings on the transmission chain are conveyed to the top end of the heat treatment water tank, the castings are taken out, and the castings are transferred to the next procedure after being taken out.
Compared with the prior art, the beneficial effects of the utility model are that:
the device utilizes the cast casting to place on heat treatment furnace transmission with the robot, adopts four district temperature control, heats and keeps warm to the casting, carries out quenching treatment under certain temperature, and the casting after the processing is taken out by getting a mechanism, shifts to next process. The device utilizes the foundry goods waste heat, and greatly reduced cost adopts intelligent device again, improves work efficiency, reaches synchronous production's purpose.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a view a-a of fig. 1.
In the figure, 1, a heat treatment robot, 2, a heat treatment furnace body, 3, a conveying chain plate, 4, a driving roller, 5, a driven roller, 6, a first temperature control area, 7, a second temperature control area, 8, a third temperature control area, 9, a fourth temperature control area, 10, a heat treatment water tank, 11, a bracket, 12, a driving roller, 13, a driving chain, 14, a baffle, 15 and a casting.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in the figures, the casting continuous heat treatment device 1 and 2 comprises a casting conveying mechanism, a heat treatment robot 1 arranged at one end of the casting conveying mechanism, and a heat treatment water tank 10 arranged at the other end of the conveying mechanism, wherein the casting conveying mechanism penetrates through a heat treatment furnace main body 2, and a workpiece taking mechanism is arranged in the heat treatment water tank 10.
The casting transmission mechanism comprises a transmission chain plate 3, a driving roller 4, a driven roller 5 and a motor, wherein the transmission chain plate 3 is wound on the driving roller 4 and the driven roller 5, the driving roller 4 is in driving connection with the motor, and the motor can drive the driving roller 4 to rotate after being started, so that the driving roller 4 drives the transmission chain plate 3 to operate;
the heat treatment robot 1 can comprise a photoelectric switch arranged at the output end of the casting conveying mechanism, the position of a workpiece to be conveyed and treated is detected through the photoelectric switch, and the workpiece is conveyed into a heat treatment furnace by a clamping arm to be subjected to heat treatment;
four temperature control areas are uniformly divided in the hearth of the heat treatment furnace main body 2 along the axis;
the temperature in the four temperature control areas is set to gradually transit from low to high according to the direction from the inlet to the outlet of the heating furnace main body 2;
the four zones divided by the hearth of the heating furnace main body are heated, wherein the temperature in the first zone is set to be 800-.
The part taking mechanism comprises a bracket 11 arranged on one side of the bottom of the heat treatment water tank 10, a group of transmission rollers 12 are arranged on the bracket 11, a transmission chain 13 is arranged around the transmission rollers 12, a plurality of separation bars 14 are arranged on the outer end surface of the transmission chain 13 at equal intervals, a heat-treated casting 15 falls on the transmission chain 13, and the casting 15 is transmitted to the top end of the heat treatment water tank 10 along with the transmission of the transmission chain 13 to take out the casting 15.
The heights of the two ends of the bracket 11 are different, and the height of one end of the bracket close to the direction of the output end of the casting transmission mechanism is one fourth of the height of one end of the bracket far away from the direction of the output end of the casting transmission mechanism;
the piece taking mechanism is further provided with a driving device, the driving device is started, the driving device drives the transmission roller 12 to rotate, the transmission chain 13 rotates clockwise along with the transmission roller 12, and therefore the casting 15 on the transmission chain 13 is conveyed to the top end of the heat treatment water tank 10, the casting 15 is taken out, and the next procedure is carried out after the casting 15 is taken out.
Claims (6)
1. A continuous casting heat treatment device is characterized in that: the casting conveying mechanism penetrates through the main body of the heat treatment furnace, and a pickup mechanism is arranged in the heat treatment water tank.
2. A continuous heat treatment apparatus for castings according to claim 1, characterized by: the casting conveying mechanism comprises a conveying chain plate, a driving roller, a driven roller and a motor, wherein the conveying chain plate is wound on the driving roller and the driven roller, and the driving roller is in driving connection with the motor.
3. A continuous heat treatment apparatus for castings according to claim 1, characterized by: four temperature control areas are uniformly divided in the hearth of the heat treatment furnace main body along the axis.
4. A continuous heat treatment apparatus for castings according to claim 3, characterized by: the temperature in the four temperature control areas is set to gradually transit from low to high according to the direction from the inlet to the outlet of the heating furnace main body.
5. A continuous heat treatment apparatus for castings according to claim 1, characterized by: the workpiece taking mechanism comprises a bracket arranged on one side of the bottom of the heat treatment water tank, a group of transmission rollers are arranged on the bracket, a transmission chain is wound outside the transmission rollers, a plurality of separating shelves are arranged on the surface of the outer end of the transmission chain at equal intervals, and a casting after heat treatment falls on the transmission chain.
6. A continuous heat treatment apparatus for castings according to claim 5, characterized by: the heights of the two ends of the bracket are different, and the height of one end of the bracket close to the direction of the output end of the casting conveying mechanism is one fourth of the height of one end of the bracket far away from the direction of the output end of the casting conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920692813.XU CN209974820U (en) | 2019-05-15 | 2019-05-15 | Continuous heat treatment device for castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920692813.XU CN209974820U (en) | 2019-05-15 | 2019-05-15 | Continuous heat treatment device for castings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209974820U true CN209974820U (en) | 2020-01-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201920692813.XU Active CN209974820U (en) | 2019-05-15 | 2019-05-15 | Continuous heat treatment device for castings |
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| CN (1) | CN209974820U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113061703A (en) * | 2021-03-11 | 2021-07-02 | 山东瑞烨法兰有限公司 | Aluminum alloy flange quenching equipment |
| CN114799782A (en) * | 2022-04-12 | 2022-07-29 | 乐清市芙蓉工具一厂 | Machining equipment for drill bit |
-
2019
- 2019-05-15 CN CN201920692813.XU patent/CN209974820U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113061703A (en) * | 2021-03-11 | 2021-07-02 | 山东瑞烨法兰有限公司 | Aluminum alloy flange quenching equipment |
| CN114799782A (en) * | 2022-04-12 | 2022-07-29 | 乐清市芙蓉工具一厂 | Machining equipment for drill bit |
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