CN205110168U - Automatic sorting mechanism - Google Patents
Automatic sorting mechanism Download PDFInfo
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- CN205110168U CN205110168U CN201520964323.2U CN201520964323U CN205110168U CN 205110168 U CN205110168 U CN 205110168U CN 201520964323 U CN201520964323 U CN 201520964323U CN 205110168 U CN205110168 U CN 205110168U
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Abstract
The utility model discloses an automatic sorting mechanism, including frame, delivery track, CCD camera, the control unit, sorting unit, receiving device and loading attachment, sorting unit divides flitch and lower deviation pushing mechanism including setting up in the left upper deviation of delivery track, the setting is at the biased downward difference flitch and the upper deviation pushing mechanism on delivery track right side, the setting divides the sorting inductor of flitch and biased downward difference flitch rear side in the upper deviation, the upper deviation is divided and all is equipped with a plurality of balls on the upper surface of flitch and biased downward difference flitch, lower deviation pushing mechanism includes lower deviation push cylinder and the fixed connection lower deviation slurcam on the lower deviation cylinder, upper deviation pushing mechanism includes upper deviation push cylinder and the fixed connection upper deviation slurcam on upper deviation cylinder, loading attachment is including setting up the automatic feeding ware in delivery track input one side, and the automatic feeding ware links to each other with the control unit. The utility model discloses the sorting mechanism is selected separately accurately, selects separately fastly, and the commonality is good.
Description
Technical field:
The utility model relates to a kind of sorting unit, specifically relates to a kind of size to product, shape detects and the automatic sorting mechanism of high accuracy sorting fast.
Background technology:
Some products higher to dimension precision requirement need the detection carrying out size, form accuracy before vanning shipment, make it meet required crudy, ensure the realization of product serviceability.But present most products is all large-scale production, and product quantity is numerous, cause testing amount large.The domestic dimensional accuracy grade of manual type to product that still adopt in a large number carries out sorting, and the method for manual detection easily produces measure error, causes the misclassification of product, waste again a large amount of labours, affect production efficiency, strengthen production cost, and the requirement of large-scale production can not be met.
Application number is the Chinese invention patent application of " 200810207927.7 ", propose a kind of magnet size automatic measuring and sorting unit, this device comprises CCD camera, connected graphics processing unit and PLC control circuit, by CCD camera shooting magnet image information, graphics processing unit is to obtained Image Information Processing, judge magnet size whether in qualified scope, if the off-dimension of magnet, then PLC control circuit starts sorting unit, defective magnet is rejected, thus realizes the automatic sorting of magnet.There is following shortcoming in this point of patent of invention: (1) its sorting unit adopts cylinder and pneumatic pushing hands, causes that the separation velocity of magnet is slow, sorting accuracy is not enough, operating efficiency is not high; (2) detected object of this invention is magnet, does not possess versatility to other products; Therefore, be necessary to be improved.
Utility model content:
The purpose of this utility model is intended to solve prior art Problems existing, and provide a kind of sorting accurate, separation velocity is fast, the on-line automatic sorting mechanism that versatility is good.
The utility model relates to a kind of automatic sorting mechanism, comprise frame, delivery track, CCD camera and control unit, described delivery track is fixed in described frame, described CCD camera is fixedly mounted on the top of frame, the side of delivery track is provided with the camera inductor be connected with CCD camera, and described control unit is connected with CCD camera; Also comprise sorting unit, material-receiving device and feeding device;
By the throughput direction of described delivery track, described sorting unit is positioned at the front of CCD camera, sorting unit comprises and is arranged on upper deviation cutting plate on the left of delivery track and lower deviation pushing mechanism, be arranged on the lower deviation cutting plate on the right side of delivery track and upper deviation pushing mechanism, be arranged on the sorting inductor on rear side of described upper deviation cutting plate and lower deviation cutting plate, the upper surface of upper deviation cutting plate and lower deviation cutting plate is equipped with multiple ball, the upper surface of described ball and the conveyor surface of delivery track are positioned in same level, described lower deviation pushing mechanism is arranged on above the side of upper deviation cutting plate, lower deviation pushing mechanism comprises the lower deviation slurcam that lower deviation promotes cylinder and is fixedly connected on described lower deviation cylinder, described upper deviation pushing mechanism is arranged on above the side of lower deviation cutting plate, upper deviation pushing mechanism comprises the upper deviation slurcam that the upper deviation promotes cylinder and is fixedly connected on described upper deviation cylinder, lower deviation pushing mechanism and upper deviation pushing mechanism are not positioned in same level, described lower deviation promotes cylinder and is connected with control unit with upper deviation promotion cylinder,
The OK of the end side that described material-receiving device comprises the upper deviation material splicing case being arranged on upper deviation cutting plate one side-lower, the lower deviation material splicing case being arranged on lower deviation cutting plate one side-lower and is arranged on delivery track traffic direction expects splicing case;
Described feeding device comprises the automatic feeding device being arranged on delivery track input side, and described automatic feeding device is connected with control unit.
By technique scheme, during utility model works, product is poured in the automatic feeding device of feeding device, control unit controls automatic feeding device and starts, product arrangement outputs on delivery track by automatic feeding device in an orderly manner, the material loading speed that control unit controls automatic feeding device is slower than the transporting velocity of delivery track, there is certain spacing like this, the detection after convenient between each product.Product runs in an orderly manner on delivery track, and when product arrives immediately below CCD camera, product blocks camera inductor, camera inductor to be made a video recording first signal to CCD, CCD camera is taken pictures, and is analyzed after having clapped by control unit, obtains product size tolerance information; When product belongs to the upper deviation product time, control unit promotes cylinder can to the upper deviation of upper deviation pushing mechanism and send a signal, when product arrives sorting inductor, sorting inductor sends a signal to upper deviation promotion cylinder makes the upper deviation promote cylinder startup, the piston rod that the upper deviation promotes cylinder drives upper deviation slurcam driven forward upper deviation product, upper deviation product moves to upper deviation cutting plate from delivery track, slides until drop in upper deviation material splicing case afterwards on the ball of upper deviation cutting plate; When product belongs to lower deviation product time, control unit promotes cylinder can to the lower deviation of lower deviation pushing mechanism and send a signal, when product arrives sorting inductor, sorting inductor sends a signal to lower deviation promotion cylinder makes lower deviation promote cylinder startup, the piston rod that lower deviation promotes cylinder drives lower deviation slurcam driven forward lower deviation product, lower deviation product moves to lower deviation cutting plate from delivery track, slides until drop in lower deviation material splicing case afterwards on the ball of lower deviation cutting plate; When product belongs to OK product, then upper deviation pushing mechanism and lower deviation pushing mechanism are all failure to actuate, and OK product continues on to the end of delivery track by delivery track, expect in splicing case until OK product drops to OK.Product after screening fall in three splicing casees respectively, so just achieves sorting, and after ccd video camera is taken pictures and terminated, result and photo can store by control unit, so that the statistical analysis of result afterwards.
Pass through such scheme, the utility model is a kind of automatically online product selecting mechanism, by upper deviation pushing mechanism and the cooperation of upper deviation cutting plate and the cooperation of lower deviation pushing mechanism and lower deviation cutting plate, the product on delivery track is made to fall into predetermined splicing case respectively, thus realize sorting rapidly and accurately, operating efficiency is high, is applicable to the sorting of multiple product, possesses good versatility.
Preferred as one of the present utility model, described upper deviation cutting plate forms the first tilting portion tilted to upper deviation material splicing case near one end of upper deviation material splicing case; Described lower deviation cutting plate forms the second tilting portion that downward deviation material splicing case tilts near one end of lower deviation material splicing case.By such scheme, upper deviation product or lower deviation product are pushed in the first tilting portion on upper deviation cutting plate and the second tilting portion on lower deviation cutting plate by upper deviation pushing mechanism and lower deviation pushing mechanism respectively, then product is again from the landing of tilting portion to splicing case, by arranging tilting portion, product is facilitated successfully to fall in splicing case.
Preferred as one of the present utility model, described lower deviation slurcam comprises the first pushing part and is fixedly connected on the first catching portion of described first front end, pushing part, and the length that described first catching portion stretches out lower deviation promotion cylinder is greater than the length that lower deviation promotion cylinder is stretched out in the first pushing part; Described upper deviation slurcam comprises the second pushing part and is fixedly connected on the second catching portion of described second front end, pushing part, and the length that described second catching portion stretches out upper deviation promotion cylinder is greater than the length that upper deviation promotion cylinder is stretched out in the second pushing part.By such scheme, when lower deviation product is near lower deviation slurcam, lower deviation slurcam moves towards lower deviation product, first first catching portion also tackles in the front end of lower deviation product near lower deviation product, be transferred track to stop lower deviation product to continue to be fed forward, afterwards, the first pushing part also contacts lower deviation product gradually and is pushed to by lower deviation product in lower deviation material splicing case; When upper deviation product is near upper deviation slurcam, upper deviation slurcam moves towards upper deviation product, first second catching portion also tackles in the front end of upper deviation product near upper deviation product, be transferred track to stop upper deviation product to continue to be fed forward, afterwards, the second pushing part also contacts upper deviation product gradually and is pushed to by upper deviation product in upper deviation material splicing case.
Preferred as one of the present utility model, described upper deviation cutting plate and lower deviation cutting plate symmetrical mutually relative to the center of delivery track, described lower deviation pushing mechanism and upper deviation pushing mechanism symmetrical mutually relative to the center of delivery track.
Preferred as one of the present utility model, the quantity of described sorting unit is multiple, and multiple sorting unit is evenly distributed on the both sides of delivery track.By such scheme, when the splicing case of the sorting unit of delivery track traffic direction rear end fills material, product continues on to second sorting unit by delivery track and carries out sorting again, and by that analogy, carry out effective sorting like this to product, reliable, efficiency is high.
Preferred as one of the present utility model, described automatic feeding device is vibrating disk, and described vibrating disk is fixed in frame by loader support.
Above-mentioned explanation is only the general introduction of technical solutions of the utility model, in order to better understand technological means of the present utility model, and can be implemented according to the content of description, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present utility model.
Accompanying drawing illustrates:
The following drawings is only intended to schematically illustrate the utility model and explain, does not limit scope of the present utility model.Wherein:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the partial structurtes schematic diagram of Fig. 1;
Fig. 3 is the structural representation that in Fig. 2, upper deviation pushing mechanism coordinates with product;
Fig. 4 is the structural representation of lower deviation cutting plate in Fig. 2;
Fig. 5 is the structural representation in the utility model between lower deviation cutting plate and lower deviation material splicing case.
Detailed description of the invention:
Below in conjunction with drawings and Examples, be described in further detail detailed description of the invention of the present utility model, wherein, in Fig. 1, the direction of arrow is the traffic direction of delivery track.Following examples for illustration of the utility model, but are not used for limiting scope of the present utility model.
See Fig. 1, a kind of automatic sorting mechanism described in the utility model, comprise frame 10, delivery track 20, CCD camera 30 and control unit 40, described delivery track 20 is fixed in described frame 10, described CCD camera 30 is fixedly mounted on the top of frame 10, the side of delivery track 20 is provided with the camera inductor 31 be connected with CCD camera 30, and described control unit 40 is connected with CCD camera 30; Also comprise sorting unit 50, material-receiving device 60 and feeding device 70;
See Fig. 2, by the throughput direction of described delivery track 20, described sorting unit 50 is positioned at the front of CCD camera 30, sorting unit 50 comprises and is arranged on upper deviation cutting plate 51 on the left of delivery track 20 and lower deviation pushing mechanism 52, be arranged on the lower deviation cutting plate 53 on the right side of delivery track 20 and upper deviation pushing mechanism 54, be arranged on the sorting inductor 55 on rear side of described upper deviation cutting plate 51 and lower deviation cutting plate 53, the upper surface of upper deviation cutting plate 51 and lower deviation cutting plate 53 is equipped with multiple ball 56, the upper surface of described ball and the conveyor surface of delivery track 20 are positioned in same level, described lower deviation pushing mechanism 52 is arranged on above the side of upper deviation cutting plate 51, lower deviation pushing mechanism 52 comprises the lower deviation slurcam 522 that lower deviation promotes cylinder 521 and is fixedly connected on described lower deviation cylinder, described upper deviation pushing mechanism 54 is arranged on above the side of lower deviation cutting plate 53, upper deviation pushing mechanism 54 comprises the upper deviation slurcam 542 that the upper deviation promotes cylinder 541 and is fixedly connected on described upper deviation cylinder, lower deviation pushing mechanism 52 and upper deviation pushing mechanism 54 are not positioned in same level, described lower deviation promotes cylinder 521 and is connected with control unit 40 with upper deviation promotion cylinder 541,
See Fig. 1, Fig. 2, the OK of the end side that described material-receiving device 60 comprises the upper deviation material splicing case 61 being arranged on upper deviation cutting plate 51 1 side-lower, the lower deviation material splicing case 62 being arranged on lower deviation cutting plate 53 1 side-lower and is arranged on delivery track 20 traffic direction expects splicing case 63; Described feeding device 70 comprises the automatic feeding device 71 being arranged on delivery track 20 input side, and described automatic feeding device is connected with control unit 40.
See Fig. 2, Fig. 4, Fig. 5, described upper deviation cutting plate 51 forms the first tilting portion 511 tilted to upper deviation material splicing case 61 near one end of upper deviation material splicing case 61; Described lower deviation cutting plate 53 forms the second tilting portion 531 that downward deviation material splicing case 62 tilts near one end of lower deviation material splicing case 62.
See Fig. 2, Fig. 3, described lower deviation slurcam 522 comprises the first pushing part 523 and is fixedly connected on the first catching portion 524 of described first front end, pushing part, the length that described first catching portion stretches out lower deviation promotion cylinder 521 is greater than the length that lower deviation promotion cylinder 521 is stretched out in the first pushing part 523, and product 1 can stop by the first catching portion 524; Described upper deviation slurcam 542 comprises the second pushing part 543 and is fixedly connected on the second catching portion 544 of described second front end, pushing part, the length that described second catching portion stretches out upper deviation promotion cylinder 541 is greater than the length that upper deviation promotion cylinder 541 is stretched out in the second pushing part 543, and product 1 can stop by the second catching portion 544.
See Fig. 2, described upper deviation cutting plate 51 and lower deviation cutting plate 53 symmetrical mutually relative to the center of delivery track 20, described lower deviation pushing mechanism 52 and upper deviation pushing mechanism 54 symmetrical mutually relative to the center of delivery track 20.
See Fig. 1, the quantity of described sorting unit 50 is multiple, and multiple sorting unit is evenly distributed on the both sides of delivery track 20; Described automatic feeding device 71 is vibrating disk 711, and described vibrating disk is fixed in frame 10 by loader support 72.
Operation principle of the present utility model is:
During utility model works, product 1 is poured in the automatic feeding device 71 of feeding device 70, control unit 40 controls automatic feeding device 71 and starts, product 1 arranges and outputs on delivery track 20 in an orderly manner by automatic feeding device 71, the material loading speed that control unit 40 controls automatic feeding device 71 is slower than the transporting velocity of delivery track 20, certain spacing is there is like this, the detection after convenient between each product 1.
Product 1 runs in an orderly manner on delivery track 20, when product 1 arrives immediately below CCD camera 30, product blocks camera inductor 31, camera inductor 31 gives CCD camera 30 1 signals, CCD camera 30 is taken pictures, analyzed by control unit 40 after having clapped, obtain product size tolerance information, when product belongs to the upper deviation product time, control unit 40 can promote cylinder 541 to the upper deviation of upper deviation pushing mechanism 54 and send a signal, when product 1 arrives sorting inductor 55, sorting inductor 55 sends a signal to upper deviation promotion cylinder 541 makes upper deviation promotion cylinder 541 start, the piston rod that the upper deviation promotes cylinder drives upper deviation slurcam 543 driven forward upper deviation product, upper deviation product moves to upper deviation cutting plate 51 from delivery track 40, slide until drop in upper deviation material splicing case 61 on the ball 56 of upper deviation cutting plate 51 afterwards.
When product 1 belongs to lower deviation product time, control unit 40 can promote cylinder 521 to the lower deviation of lower deviation pushing mechanism 52 and send a signal, when product 1 arrives sorting inductor 55, sorting inductor 55 sends a signal to lower deviation promotion cylinder 521 makes lower deviation promote cylinder startup, the piston rod that lower deviation promotes cylinder 521 drives lower deviation slurcam 523 driven forward lower deviation product, lower deviation product moves to lower deviation cutting plate 53 from delivery track 20, slide until drop in lower deviation material splicing case 62 on the ball 56 of lower deviation cutting plate 53 afterwards.
When product belongs to OK product, then upper deviation pushing mechanism 54 and lower deviation pushing mechanism 52 are all failure to actuate, and OK product continues on to the end of delivery track 20 by delivery track 20, expect in splicing case 63 until OK product drops to OK.Product 1 after screening fall in three splicing casees respectively, so just achieves sorting, and after ccd video camera 30 is taken pictures and terminated, result and photo can store by control unit 40, so that the statistical analysis of result afterwards.
In sum, the utility model is a kind of automatically online product selecting mechanism, by upper deviation pushing mechanism and the cooperation of upper deviation cutting plate and the cooperation of lower deviation pushing mechanism and lower deviation cutting plate, the product on delivery track is made to fall into predetermined splicing case respectively, thus realize sorting rapidly and accurately, operating efficiency is high, is applicable to the sorting of multiple product, possesses good versatility.
The automatic sorting mechanism of circular screen printer provided by the utility model; be only detailed description of the invention of the present utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; change can be expected easily or replace, all should be encompassed within the utility model protection domain.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of described claim.
Claims (6)
1. an automatic sorting mechanism, comprise frame (10), delivery track (20), CCD camera (30) and control unit (40), described delivery track (20) is fixed in described frame (10), described CCD camera (30) is fixedly mounted on the top of frame (10), the side of delivery track (20) is provided with the camera inductor (31) be connected with CCD camera (30), and described control unit (40) is connected with CCD camera (30); It is characterized in that:
Also comprise sorting unit (50), material-receiving device (60) and feeding device (70);
By the throughput direction of described delivery track (20), described sorting unit (50) is positioned at the front of CCD camera (30), sorting unit (50) comprises the upper deviation cutting plate (51) and lower deviation pushing mechanism (52) that are arranged on delivery track (20) left side, be arranged on lower deviation cutting plate (53) and the upper deviation pushing mechanism (54) on delivery track (20) right side, be arranged on the sorting inductor (55) of described upper deviation cutting plate (51) and lower deviation cutting plate (53) rear side, the upper surface of upper deviation cutting plate (51) and lower deviation cutting plate (53) is equipped with multiple ball (56), the conveyor surface of the upper surface of described ball and delivery track (20) is positioned in same level, described lower deviation pushing mechanism (52) is arranged on above the side of upper deviation cutting plate (51), lower deviation pushing mechanism (52) comprises the lower deviation slurcam (522) that lower deviation promotes cylinder (521) and is fixedly connected on described lower deviation cylinder, described upper deviation pushing mechanism (54) is arranged on above the side of lower deviation cutting plate (53), upper deviation pushing mechanism (54) comprises the upper deviation slurcam (542) that the upper deviation promotes cylinder (541) and is fixedly connected on described upper deviation cylinder, lower deviation pushing mechanism (52) and upper deviation pushing mechanism (54) are not positioned in same level, described lower deviation promotes cylinder (521) and is connected with control unit (40) with upper deviation promotion cylinder (541),
The OK of the end side that described material-receiving device (60) comprises upper deviation material splicing case (61) being arranged on upper deviation cutting plate (51) side-lower, lower deviation material splicing case (62) being arranged on lower deviation cutting plate (53) side-lower and is arranged on delivery track (20) traffic direction expects splicing case (63);
Described feeding device (70) comprises the automatic feeding device (71) being arranged on delivery track (20) input side, and described automatic feeding device is connected with control unit (40).
2. automatic sorting mechanism according to claim 1, is characterized in that: the upper one end near upper deviation material splicing case (61) of described upper deviation cutting plate (51) forms the first tilting portion (511) tilted to upper deviation material splicing case (61); The upper one end near lower deviation material splicing case (62) of described lower deviation cutting plate (53) forms the second tilting portion (531) that downward deviation material splicing case (62) is tilted.
3. automatic sorting mechanism according to claim 1 and 2, it is characterized in that: described lower deviation slurcam (522) comprises the first pushing part (523) and is fixedly connected on first catching portion (524) of described first front end, pushing part, the length that described first catching portion stretches out lower deviation promotion cylinder (521) is greater than the length that lower deviation promotion cylinder (521) is stretched out in the first pushing part (523); Described upper deviation slurcam (542) comprises the second pushing part (543) and is fixedly connected on second catching portion (544) of described second front end, pushing part, and the length that described second catching portion stretches out upper deviation promotion cylinder (541) is greater than the length that upper deviation promotion cylinder (541) is stretched out in the second pushing part (543).
4. automatic sorting mechanism according to claim 3, it is characterized in that: described upper deviation cutting plate (51) and lower deviation cutting plate (53) symmetrical mutually relative to the center of delivery track (20), described lower deviation pushing mechanism (53) and upper deviation pushing mechanism (54) symmetrical mutually relative to the center of delivery track (20).
5. automatic sorting mechanism according to claim 4, is characterized in that: the quantity of described sorting unit (50) is multiple, and multiple sorting unit (50) is evenly distributed on the both sides of delivery track (20).
6. automatic sorting mechanism according to claim 1, it is characterized in that: described automatic feeding device (71) is vibrating disk (711), described vibrating disk is fixed in frame (10) by loader support (72).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520964323.2U CN205110168U (en) | 2015-11-26 | 2015-11-26 | Automatic sorting mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520964323.2U CN205110168U (en) | 2015-11-26 | 2015-11-26 | Automatic sorting mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205110168U true CN205110168U (en) | 2016-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520964323.2U Expired - Fee Related CN205110168U (en) | 2015-11-26 | 2015-11-26 | Automatic sorting mechanism |
Country Status (1)
| Country | Link |
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| CN (1) | CN205110168U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414054A (en) * | 2015-11-26 | 2016-03-23 | 荣昌精密机械(苏州)有限公司 | Automatic sorting mechanism |
| CN110090802A (en) * | 2018-01-29 | 2019-08-06 | 北京京东尚科信息技术有限公司 | A kind of method and apparatus generating bin distribution information |
-
2015
- 2015-11-26 CN CN201520964323.2U patent/CN205110168U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414054A (en) * | 2015-11-26 | 2016-03-23 | 荣昌精密机械(苏州)有限公司 | Automatic sorting mechanism |
| CN110090802A (en) * | 2018-01-29 | 2019-08-06 | 北京京东尚科信息技术有限公司 | A kind of method and apparatus generating bin distribution information |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160330 Termination date: 20161126 |