CN205110157U - Sorting unit of unidimensional product not - Google Patents
Sorting unit of unidimensional product not Download PDFInfo
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- CN205110157U CN205110157U CN201520956448.0U CN201520956448U CN205110157U CN 205110157 U CN205110157 U CN 205110157U CN 201520956448 U CN201520956448 U CN 201520956448U CN 205110157 U CN205110157 U CN 205110157U
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- sorting
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- support plate
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Abstract
The utility model discloses a sorting unit of unidimensional product not, including frame, delivery track, CCD camera and the control unit, one side of delivery track is equipped with the camera inductor that links to each other with the CCD camera, the control unit is including the computer and the PLC control circuit that link to each other, still include sorting unit, receiving device and loading attachment, sorting unit is including selecting separately the support plate, selecting separately the gear, selecting separately motor and motor inductor, the shaping has and selects separately the rack portion of gear complex downward bulge on the lower terminal surface of sorting support plate, and the end of delivery track traffic direction is equipped with selects separately support plate separation mechanism and sorting support plate recovery mechanism, receiving device includes that 3 are accepted the not material receiving box of unidimensional product, loading attachment includes automatic feeding ware and the product device of letting pass in order. The utility model discloses a sorting unit selects separately accurately, selects separately fastly, and the commonality is good.
Description
Technical field:
The utility model relates to a kind of sorting unit, specifically relates to a kind of size to product, shape detects and the device of high accuracy sorting fast.
Background technology:
Some products higher to dimension precision requirement need the detection carrying out size, form accuracy before vanning shipment, make it meet required crudy, ensure the realization of product serviceability.But present most products is all large-scale production, and product quantity is numerous, cause testing amount large.The domestic dimensional accuracy grade of manual type to product that still adopt in a large number carries out sorting, and the method for manual detection easily produces measure error, causes the misclassification of product, waste again a large amount of labours, affect production efficiency, strengthen production cost, and the requirement of large-scale production can not be met.
Application number is the Chinese utility model patent application of " 200810207927.7 ", propose a kind of magnet size automatic measuring and sorting unit, this device comprises CCD camera, connected graphics processing unit and PLC control circuit, by CCD camera shooting magnet image information, graphics processing unit is to obtained Image Information Processing, judge magnet size whether in qualified scope, if the off-dimension of magnet, then PLC control circuit starts sorting unit, defective magnet is rejected, thus realizes the automatic sorting of magnet.There is following shortcoming in this point of utility model patent: (1) its sorting unit adopts cylinder and pneumatic pushing hands, causes that the separation velocity of magnet is slow, sorting accuracy is not enough, operating efficiency is not high; (2) detected object of this utility model is magnet, does not possess versatility to other products; Therefore, be necessary to be improved.
Utility model content:
The purpose of this utility model is intended to solve prior art Problems existing, and provide a kind of sorting accurate, separation velocity is fast, the sorting unit of the automatically online different size product that versatility is good.
The utility model relates to a kind of sorting unit of different size product, comprise frame, delivery track, CCD camera and control unit, described delivery track is fixed in described frame, described CCD camera is fixedly mounted on the top of frame, the side of delivery track is provided with the camera inductor be connected with CCD camera, described control unit comprises connected computer and PLC control circuit, and described computer is connected with CCD camera; Also comprise sorting unit, material-receiving device and feeding device;
Described sorting unit is arranged on the delivery track at CCD camera rear, sorting unit comprises sorting support plate, sorting gear, sorting motor and motor inductor, described sorting motor is fixed on the below of delivery track, sorting motor drives sorting pinion rotation and is connected with PLC control circuit, the upper part of described sorting gear passes the middle part of delivery track upper surface, the disc of sorting gear and the throughput direction of delivery track perpendicular, described motor inductor is connected with sorting motor, motor inductor is arranged on the edge of the delivery track of sorting gear side, described sorting support plate is for delivering product, the lower surface of sorting support plate forms the tooth-strip part of the downward protrusion coordinated with sorting gear, the engagement direction of the tooth of described tooth-strip part and sorting gear is parallel to the throughput direction of delivery track, the end of delivery track traffic direction is provided with sorting support plate and intercepts mechanism and sorting support plate recovering mechanism,
Described material-receiving device is arranged on the below of the traffic direction end of delivery track, and material-receiving device comprises the pulp-collecting box that 3 are accepted different size product; Described feeding device comprises automatic feeding device and product and to let pass in order device, described automatic feeding device is arranged on the side of delivery track traffic direction front end, described product in order clearance device is arranged on the delivery track of automatic feeding device output side, product is delivered to the front end of delivery track by automatic feeding device, product in order clearance device make product in order by and between be interposed between on follow-up delivery track and run.
By technique scheme, product is poured in the automatic feeding device of feeding device, automatic feeding device by output of products on the sorting support plate on delivery track, product and sorting support plate run at clearance device interval in order in an orderly manner through product on follow-up delivery track, so there is certain spacing, to facilitate follow-up detection between each product.Product is followed sorting support plate and is run on delivery track in an orderly manner, when product arrives immediately below CCD camera, product blocks camera inductor, camera inductor to be made a video recording first signal to CCD, CCD camera is taken pictures, analyzed by the computer of control unit after having clapped, obtain product size tolerance information; In time being defective product, PLC control circuit sends a signal can to the sorting motor of sorting unit, when product arrives motor inductor, motor inductor sends a signal to sorting motor and makes sorting electric motor starting, sorting motor forward or reverse drives sorting gear formal dress or reversion, when sorting support plate and sorting Gear Contact, the tooth-strip part of its lower surface and sorting gears meshing, sorting gear like this just drives sorting support plate to shift to left side or the right side of delivery track, and defective product arrives predetermined movement locus; If product is OK product, then sorting motor and sorting gear motionless, sorting support plate carries product and passes from the backlash of sorting gear, and product is directly fallen in one of them pulp-collecting box afterwards.When sorting support plate runs to the end of delivery track, sorting support plate intercepts mechanism and is separated by sorting support plate, product on sorting support plate is fallen in one of them pulp-collecting box of material-receiving device, and the sorting support plate of sky is reclaimed and then sent back to by sorting support plate the front end of delivery track to recycle by sorting support plate recovering mechanism afterwards.Product after screening flow among three pulp-collecting box respectively, so just achieves sorting, and after ccd video camera is taken pictures and terminated, result and photo can be stored in the file of a setting by computer, so that the statistical analysis of result.
Pass through such scheme, the utility model is a kind of automatically online product sorting device, with engaging of sorting support plate, the product on sorting support plate and its is arrived predetermined movement locus by sorting gear, realize sorting rapidly and accurately, operating efficiency is high, be applicable to the sorting of multiple product, possess good versatility.
Preferred as one of the present utility model, described product in order clearance device comprises interception mechanism and photoelectric sensor, described photoelectric sensor connects interception mechanism, photoelectric sensor is arranged on the delivery track at interception mechanism rear, described interception mechanism comprises a pair motor and a pair interception block, described interception block is fixed in the rotating shaft of described motor, the both sides of described delivery track are provided with two guardrails, described guardrail offers a pair installing hole opposite to each other, described a pair interception block is articulated in a pair installing hole respectively, a pair motor is arranged on the lateral wall of a pair guardrail respectively, a pair motor is connected with PLC control circuit.Pass through such scheme, PLC control circuit sets positive and negative dress and the time interval of the motor of interception mechanism, electric machine rotation drives interception block to rotate, and interception block tackles from original the state that delivery track landline state becomes clearance product, and now a product and sorting support plate pass through, tackle block afterwards and again become interception state, so repeatedly, interception mechanism lets pass product one by one in order, when each product passes through, light inductance sensor sensing once, so just can carry out the counting of product.
Preferred as one of the present utility model, described automatic feeding device is vibrating disk, and described vibrating disk is fixed in frame by loader support.
Preferred as one of the present utility model, described CCD camera is fixed in frame by camera fixed mechanism, described camera fixed mechanism comprise be fixed on conveying both sides frame on two installation feet, two guide rods be connected with described installation foot and the fixed head be fixed on described guide rod, described fixed head is across above delivery track, CCD camera is fixed on the lower end of fixed head and keeps vertical with delivery track, described installation foot forms multiple installing hole coordinated with guide rod along the throughput direction of delivery track, guide rod is arranged in one of them installing hole.By such scheme, make guide rod be plugged in different installing holes by mobile two guide rods, so just can move the position of the CCD camera on fixed head according to actual job situation, easy to adjust.
Preferred as one of the present utility model, described delivery track is provided with 3 sub-material roads at the end of its traffic direction, and described 3 sub-material roads are corresponding 3 pulp-collecting box respectively, and 3 pulp-collecting box are respectively upper deviation pulp-collecting box, OK magazine and lower deviation pulp-collecting box.Pass through such scheme, ShiOKLiao road, a sub-material road in the middle of in 3 sub-material roads, two sub-material roads, left and right are respectively upper deviation material road and lower deviation material road, and the product on sorting support plate and its is delivered on upper deviation material road and lower deviation material road by sorting gear forward or reverse respectively.
Preferred as one of the present utility model, described sorting motor is servomotor.
Preferred as one of the present utility model, described frame is provided with display, and described display is connected with computer.By such scheme, the product photo of CCD camera shooting can show over the display, so that personal observations.
Above-mentioned explanation is only the general introduction of technical solutions of the utility model, in order to better understand technological means of the present utility model, and can be implemented according to the content of description, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present utility model.
Accompanying drawing illustrates:
The following drawings is only intended to schematically illustrate the utility model and explain, does not limit scope of the present utility model.Wherein:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the enlarged diagram at A place in Fig. 1;
Fig. 3 is the enlarged diagram at B place in Fig. 1;
Fig. 4 is the structural representation in the utility model between sorting gear and sorting support plate;
Fig. 5 is the working state schematic representation of Fig. 4;
Fig. 6 is another working state schematic representation of Fig. 4;
Fig. 7 is the structural representation of material-receiving device in the utility model;
Fig. 8 is the structural representation in the utility model between ccd video camera and video camera fixed mechanism.
Detailed description of the invention:
Below in conjunction with drawings and Examples, detailed description of the invention of the present utility model is described in further detail.Following examples for illustration of the utility model, but are not used for limiting scope of the present utility model.
See Fig. 1, the sorting unit of a kind of different size product described in the utility model, comprise frame 10, delivery track 20, CCD camera 30 and control unit 40, described delivery track 20 is fixed in described frame 10, described CCD camera 30 is fixedly mounted on the top of frame 10, the side of delivery track 20 is provided with the camera inductor 31 be connected with CCD camera 30, described control unit 40 comprises connected computer 41 and PLC control circuit 42, described computer 41 is connected with CCD camera 30, described frame 10 is also provided with display 50, described display 50 is connected with computer 41.
See Fig. 1 to Fig. 4, the utility model also comprises sorting unit 60, material-receiving device 70 and feeding device 80.Described sorting unit 60 is arranged on the delivery track 20 at CCD camera 30 rear, sorting unit 60 comprises sorting support plate 61, sorting gear 62, sorting motor 63 and motor inductor 64, described sorting motor 63 is servomotor and is fixed on the below of delivery track 20, sorting motor 63 drives sorting gear 62 to rotate and is connected with PLC control circuit 42, the upper part of described sorting gear 62 passes the middle part of delivery track 20 upper surface, the disc of sorting gear 62 and the throughput direction of delivery track 20 perpendicular, described motor inductor 64 is connected with sorting motor 63, motor inductor 64 is arranged on the edge of the delivery track 20 of sorting gear 62 side, described sorting carries 61 plates for delivering product, the lower surface of sorting support plate 61 forms the tooth-strip part 611 of the downward protrusion coordinated with sorting gear 62, the engagement direction of the tooth of described tooth-strip part 611 and sorting gear 62 is parallel to the throughput direction of delivery track 20, the end of delivery track 20 traffic direction is provided with sorting support plate and intercepts mechanism (not shown) and sorting support plate recovering mechanism (not shown),
See Fig. 1, Fig. 3, described material-receiving device 70 is arranged on the below of the traffic direction end of delivery track 20, and material-receiving device 70 comprises the pulp-collecting box 71 that 3 are accepted different size product; Described feeding device 80 comprises automatic feeding device 81 and product clearance device 82 in order, described automatic feeding device 81 is arranged on the side of delivery track 20 traffic direction front end, automatic feeding device 81 is vibrating disk, described vibrating disk is fixed in frame 10 by loader support 83, described product in order clearance device 82 is arranged on the delivery track 20 of automatic feeding device 81 output side, product is delivered to the front end of delivery track 20 by automatic feeding device 81, and product in order clearance device 82 makes product between also, be interposed between operation on follow-up delivery track 20 in order.
See Fig. 3, described product in order clearance device 82 comprises interception mechanism 821 and photoelectric sensor 822, described photoelectric sensor 822 connects interception mechanism 821, photoelectric sensor 822 is arranged on the delivery track 20 at interception mechanism 821 rear, described interception mechanism 821 comprises a pair motor 823 and a pair interception block 824, described interception block is fixed in the rotating shaft of described motor 823, the both sides of described delivery track 20 are provided with two guardrails 21, described guardrail offers opposite to each other a pair installing hole 211, described a pair interception block 824 is articulated in a pair installing hole 211 respectively, a pair motor 823 is arranged on the lateral wall of a pair guardrail 21 respectively, a pair motor 823 is connected with PLC control circuit 42.
See Fig. 1, Fig. 8, described CCD camera 30 is fixed in frame 10 by camera fixed mechanism 32, described camera fixed mechanism 32 comprise be fixed on conveying 20 both sides frame 10 on two installation feet 33, two guide rods 34 be connected with described installation foot and the fixed head 35 be fixed on described guide rod, described fixed head is across above delivery track 20, CCD camera 30 is fixed on the lower end of fixed head 35 and keeps vertical with delivery track 20, described installation foot 33 forms multiple installing hole 331 coordinated with guide rod 34 along the throughput direction of delivery track 20, guide rod 34 is arranged in one of them installing hole 331.
See Fig. 1, Fig. 7, described delivery track 20 is provided with 3 sub-material roads 22 at the end of its traffic direction, and described 3 sub-material roads respectively corresponding 3 pulp-collecting box 71,3 pulp-collecting box are respectively upper deviation pulp-collecting box 711, OK magazine 712 and lower deviation pulp-collecting box 713.
Operation principle of the present utility model is:
See Fig. 1, Fig. 4 to Fig. 6, product is poured in the automatic feeding device 81 of feeding device 80, automatic feeding device by output of products on the sorting support plate 61 on delivery track 20, product and sorting support plate 61 run at clearance device 82 interval in order in an orderly manner through product on follow-up delivery track 20, so there is certain spacing, to facilitate follow-up detection between each product.Product is followed sorting support plate 61 and is run on delivery track 20 in an orderly manner, when product arrives immediately below CCD camera 30, product blocks camera inductor 31, camera inductor is to CCD camera 30 1 signals, CCD camera 30 is taken pictures, analyzed by the computer 41 of control unit 40 after having clapped, obtain product size tolerance information; In time being defective product, PLC control circuit 42 can send a signal to the sorting motor 63 of sorting unit 60, when product arrives motor inductor 64, motor inductor sends a signal to sorting motor 63 and makes sorting electric motor starting, sorting motor 63 forward or reverse drives sorting gear 62 formal dress or reversion, when sorting support plate 61 contacts with sorting gear 62, the tooth-strip part 611 of its lower surface engages with sorting gear 62, sorting gear 62 like this just drives sorting support plate 61 to shift to left side or the right side of delivery track 20, and defective product arrives predetermined movement locus; If product is OK product, then sorting motor 63 and sorting gear 62 motionless, sorting support plate 61 carries product and passes from the backlash of sorting gear 62, and product is directly fallen in one of them pulp-collecting box 71 afterwards.
When sorting support plate 61 runs to the end of delivery track 20, sorting support plate intercepts mechanism and is separated by sorting support plate 61, product on sorting support plate is fallen in one of them pulp-collecting box 71 of material-receiving device 70, and the sorting support plate 61 of sky is reclaimed and then sent back to by sorting support plate 61 front end of delivery track 20 to recycle by sorting support plate recovering mechanism afterwards.Product after screening flow among three pulp-collecting box 71 respectively, so just achieves sorting, and after ccd video camera 30 is taken pictures and terminated, result and photo can be stored in the file of a setting by computer 42, so that the statistical analysis of result.
In sum, the utility model is a kind of automatically online product sorting device, with engaging of sorting support plate, the product on sorting support plate and its is arrived predetermined movement locus by sorting gear, realize sorting rapidly and accurately, operating efficiency is high, be applicable to the sorting of multiple product, possess good versatility.
The sorting unit of different size product provided by the utility model; be only detailed description of the invention of the present utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; change can be expected easily or replace, all should be encompassed within the utility model protection domain.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of described claim.
Claims (7)
1. the sorting unit of a different size product, comprise frame (10), delivery track (20), CCD camera (30) and control unit (40), described delivery track (20) is fixed in described frame (10), described CCD camera (30) is fixedly mounted on the top of frame (10), the side of delivery track (20) is provided with the camera inductor (31) be connected with CCD camera (30), described control unit (40) comprises connected computer (41) and PLC control circuit (42), described computer (41) is connected with CCD camera (30), it is characterized in that:
Also comprise sorting unit (60), material-receiving device (70) and feeding device (80);
Described sorting unit (60) is arranged on the delivery track (20) at CCD camera (30) rear, sorting unit (60) comprises sorting support plate (61), sorting gear (62), sorting motor (63) and motor inductor (64), described sorting motor (63) is fixed on the below of delivery track (20), sorting motor (63) drives sorting gear (62) rotate and be connected with PLC control circuit (42), the upper part of described sorting gear (62) passes the middle part of delivery track (20) upper surface, the disc of sorting gear (62) and the throughput direction of delivery track (20) perpendicular, described motor inductor (64) is connected with sorting motor (63), motor inductor (64) is arranged on the edge of the delivery track (20) of sorting gear (62) side, described sorting support plate (61) is for delivering product, the lower surface of sorting support plate (61) forms the tooth-strip part (611) of the downward protrusion coordinated with sorting gear (62), the engagement direction of the tooth of described tooth-strip part and sorting gear (62) is parallel to the throughput direction of delivery track (20), the end of delivery track (20) traffic direction is provided with sorting support plate and intercepts mechanism and sorting support plate recovering mechanism,
Described material-receiving device (70) is arranged on the below of the traffic direction end of delivery track (20), and material-receiving device (70) comprises the pulp-collecting box (71) that 3 are accepted different size product;
Described feeding device (80) comprises automatic feeding device (81) and product and to let pass in order device (82), described automatic feeding device (81) is arranged on the side of delivery track (20) traffic direction front end, described product device (82) of letting pass in order is arranged on the delivery track (20) of automatic feeding device (81) output side, product is delivered to the front end of delivery track (20) by automatic feeding device (81), product let pass in order device (82) make product in order by and between be interposed between that follow-up delivery track (20) is upper to be run.
2. the sorting unit of different size product according to claim 1, it is characterized in that: described product device (82) of letting pass in order comprises interception mechanism (821) and photoelectric sensor (822), described photoelectric sensor connects interception mechanism (821), photoelectric sensor (822) is arranged on the delivery track (20) at interception mechanism (821) rear, described interception mechanism (821) comprises a pair motor (823) and a pair interception block (824), described interception block is fixed in the rotating shaft of described motor (823), the both sides of described delivery track (20) are provided with two guardrails (21), described guardrail offers opposite to each other a pair installing hole (211), described a pair interception block (824) is articulated in a pair installing hole (211) respectively, a pair motor (823) is arranged on the lateral wall of a pair guardrail (21) respectively, a pair motor (823) is connected with PLC control circuit (42).
3. the sorting unit of different size product according to claim 1 and 2, is characterized in that: described automatic feeding device (81) is vibrating disk, and described vibrating disk is fixed in frame (10) by loader support (83).
4. the sorting unit of different size product according to claim 1, it is characterized in that: described CCD camera (30) is fixed in frame (10) by camera fixed mechanism (32), described camera fixed mechanism (32) comprises two installation feet (33) be fixed in the frame (10) of conveying (20) both sides, two guide rods (34) be connected with described installation foot and the fixed head (35) be fixed on described guide rod, described fixed head is across the top in delivery track (20), CCD camera (30) is fixed on the lower end of fixed head (35) and keeps vertical with delivery track (20), described installation foot (33) forms multiple installing hole (331) coordinated with guide rod (34) along the throughput direction of delivery track (20), guide rod (34) is arranged in one of them installing hole (331).
5. the sorting unit of different size product according to claim 1, it is characterized in that: described delivery track (20) is provided with 3 sub-material roads (22) at the end of its traffic direction, described 3 sub-material roads are corresponding 3 pulp-collecting box (71) respectively, and 3 pulp-collecting box are respectively upper deviation pulp-collecting box (711), OK magazine (712) and lower deviation pulp-collecting box (713).
6. the sorting unit of different size product according to claim 1, is characterized in that: described sorting motor (63) is servomotor.
7. the sorting unit of different size product according to claim 1, is characterized in that: described frame (10) is provided with display (50), and described display is connected with computer (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520956448.0U CN205110157U (en) | 2015-11-26 | 2015-11-26 | Sorting unit of unidimensional product not |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520956448.0U CN205110157U (en) | 2015-11-26 | 2015-11-26 | Sorting unit of unidimensional product not |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205110157U true CN205110157U (en) | 2016-03-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520956448.0U Expired - Fee Related CN205110157U (en) | 2015-11-26 | 2015-11-26 | Sorting unit of unidimensional product not |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205110157U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414049A (en) * | 2015-11-26 | 2016-03-23 | 荣昌精密机械(苏州)有限公司 | Separation device for products of different sizes |
| CN110718831A (en) * | 2019-09-30 | 2020-01-21 | 东莞理工学院 | Terminal insertion equipment capable of screening connector main body size |
-
2015
- 2015-11-26 CN CN201520956448.0U patent/CN205110157U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414049A (en) * | 2015-11-26 | 2016-03-23 | 荣昌精密机械(苏州)有限公司 | Separation device for products of different sizes |
| CN110718831A (en) * | 2019-09-30 | 2020-01-21 | 东莞理工学院 | Terminal insertion equipment capable of screening connector main body size |
| CN110718831B (en) * | 2019-09-30 | 2020-12-22 | 广东诠杰科技有限公司 | Terminal insertion equipment capable of screening connector main body size |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160330 Termination date: 20161126 |
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| CF01 | Termination of patent right due to non-payment of annual fee |