CN204857436U - Distribution transformer automatic assembly system based on robot - Google Patents
Distribution transformer automatic assembly system based on robot Download PDFInfo
- Publication number
- CN204857436U CN204857436U CN201520540852.XU CN201520540852U CN204857436U CN 204857436 U CN204857436 U CN 204857436U CN 201520540852 U CN201520540852 U CN 201520540852U CN 204857436 U CN204857436 U CN 204857436U
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- China
- Prior art keywords
- robot
- coil
- distribution transformer
- conveyer belt
- iron core
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- 238000009826 distribution Methods 0.000 title claims abstract description 20
- 229910000976 Electrical steel Inorganic materials 0.000 claims abstract description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000284 extract Substances 0.000 claims abstract description 9
- 238000003475 lamination Methods 0.000 claims abstract description 9
- 238000004804 winding Methods 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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Abstract
The utility model relates to a distribution transformer automatic assembly system based on robot. This distribution transformer automatic assembly system based on robot, extract the machine people including the silicon steel sheet, the silicon steel sheet extracts machine people one side and is equipped with the iron core conveyer belt, iron core conveyer belt both sides are equipped with lamination robot and splint arm -tie assembly robot respectively in proper order, iron core conveyer belt tail end is equipped with coil fastening and ware body assembly robot, the coil fastening is equipped with lead wire assembly robot with ware body assembly robot rear, the coil fastening is equipped with half automatic assembly platform of whole coil suit with ware body assembly robot the place ahead. The beneficial effects of the utility model are that: adopt the industrial robot technique to found into distribution transformer assembly system, through the intercoordination and the cooperation of each equipment, accomplish by silicon steel sheet, the coil winding automatic assembly process to transformer ware body, reduce artifical intensity of labour, improved product quality and production efficiency, improved enterprise's equipment and manufacturing ability.
Description
(1) technical field
The utility model belongs to distribution transformer manufacturing technology field, particularly a kind of distribution transformer automatic setup system based on robot.
(2) background technology
The current production technology of distribution transformer adopts manual type to realize substantially, and not only labour intensity is large, production efficiency is low, and product quality and performances are also difficult to ensure.There is certain difference in the product parameters of transformer, can cause that energy consumption is large, efficiency is low, there is noise pollution, have the problems such as certain potential safety hazard in distribution applications.
There is the operations such as assembling, transhipment in a large number in the manufacture process of mesolow controller switching equipment particularly transformer, industrial robot and industrial robot Integrated predict model technology can be used by a large amount of in transformer manufacturing flow process, improve automation and the intelligent level of production process.Because China's equipment manufacture is started late, the localization rate of parts and components average occupancy of the equipment of China's power industry automated manufacturing is in recent years less than 30%, and especially industrial robot and manufacturing equipment thereof, be in substantially by the situation abroad monopolized.The industrial robot manufacture that fierce international competition and China fall behind relatively and application technology also seriously constrain the development of China's mesolow distribution transformer industry automation and intelligent level.
(3) summary of the invention
The utility model in order to make up the deficiencies in the prior art, provide a kind ofly reduce hand labor intensity, the distribution transformer automatic setup system based on robot of improve product quality and production efficiency, improve enterprise's equipment and the ability of manufacturing.
The utility model is achieved by the following technical solution:
A kind of distribution transformer automatic setup system based on robot, comprise silicon steel sheet and extract robot, it is characterized in that: described silicon steel sheet extracts robot side and is provided with iron core conveyer belt, iron core conveyer belt both sides are provided with lamination robot and clamping plate arm-tie assembly robot respectively successively, it is fastening with device body assembly robot that iron core conveyer belt tail end is provided with coil, coil is fastening is provided with lead-in wire assembly robot with device body assembly robot rear, and coil is fastening to be provided with whole coil with device body assembly robot front and to be set with semi-automatic mounting plate.
Described lead-in wire mounting plate rear is provided with device body cartonning detector.
Described whole coil be set with semi-automatic mounting plate, coil fastening with device body assembly robot and the assembly robot that goes between below be provided with winding and carry conveyer belt.
The beneficial effects of the utility model are: adopt Industrial Robot Technology to be built into distribution transformer assembly system, by the mutual coordination of each equipment with coordinate, complete by silicon steel sheet, coil windings to the automatic assembling process of transformer body; Decrease hand labor intensity, improve product quality and production efficiency, improve enterprise's equipment and manufacturing ability.
(4) accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is further described.
Accompanying drawing 1 is structural representation of the present utility model;
In figure, 1 silicon steel sheet extracts robot, 2 iron core conveyer belts, 3 lamination robots, 4 clamping plate arm-tie assembly robots, 5 coils are fastening with device body assembly robot, 6 lead-in wire assembly robots, 7 whole coils are set with semi-automatic mounting plate, 8 device body cartonning detectors, 9 winding carrying conveyer belts.
(5) embodiment
Accompanying drawing is a kind of specific embodiment of the present utility model.This embodiment comprises silicon steel sheet and extracts robot 1, silicon steel sheet extractor 1 side is provided with iron core conveyer belt 2, iron core conveyer belt 2 both sides are provided with lamination robot 3 and clamping plate arm-tie assembly robot 4 respectively successively, it is fastening with device body assembly robot 5 that iron core conveyer belt 2 tail end is provided with coil, coil is fastening is provided with device body assembly robot 5 rear the assembly robot 6 that goes between, and coil is fastening to be provided with whole coil with device body assembly robot 5 front and to be set with semi-automatic mounting plate 7.Lead-in wire assembly robot 6 rear is provided with device body cartonning detector 8.Whole coil be set with semi-automatic mounting plate 7, coil fastening with device body assembly robot 5 and the assembly robot 6 that goes between below be provided with winding and carry conveyer belt 9.
Adopt the distribution transformer automatic setup system based on robot of the present utility model, the feeding robot silicon steel sheet taken out from shear line after shearing is placed into silicon steel sheet and extracts in robot 1, and be transported to material district to be assembled, by lamination robot 3 by silicon steel sheet according to setting program with stack the number of plies and realize stacking of silicon steel sheet, the basis forming transformer is unshakable in one's determination.Then successively realized the assembling of transformer core middle clamp plate, arm-tie by clamping plate arm-tie assembly robot 4, complete the assembling process of whole iron core.Coil windings is transported on winding carrying conveyer belt 9 by feeding robot simultaneously, after the detection in early stage and parameter acquisition of necessity, be set with on semi-automatic mounting plate 7 at whole coil, by artificial intervention, complete the suit of whole coil, the fastening of transformer body is completed by robot coil is fastening further again with device body assembly robot 5, then device body cartonning detector 8 is arrived through lead-in wire assembly robot 6, by many kinds of parameters pick-up transducers, manual testing's test etc., the checkout before the cartonning of completer body.In whole process, each robot and conveying equipment are coordinated mutually, realize assembling rhythm control accurately.
Adopt the distribution transformer automatic setup system based on robot of the present utility model, feeding robot carries the function such as location, crawl, location that carrying grippers (or location grippers) carries out part, reduces hand labor intensity, enhances productivity; Lamination robot adopts and stacks action and accurate material location efficiently, can realize high accuracy lamination unshakable in one's determination, ensure the product quality consistency that transformer core is produced; Folder/arm-tie assembly robot completes the assembling of clamping plate, arm-tie by entrained instrument, improves operating efficiency, ensures product reliability; Whole-course automation conveyer belt realizes the automatic transport of heavily loaded material, reduces the labour intensity of workman, improves the whole efficiency of transformer production.
Adopt the distribution transformer automatic setup system based on robot of the present utility model, the closed loop servo position sensing device high accuracy achieving assembling and positioning controls.Heavy duty, high accuracy, high-speed line conveying are the bases of highly effective transformer assembly system, and what current assembly line conveying adopted is lifting mode, and time of delivery is usually longer, and adopts opened loop control, cannot meet the requirement of efficient conveying.And the station time of delivery of high-efficiency soft assembly system will be greatly enhanced.Simultaneously due to the requirement of product quality, assembling and positioning precision must be realized by motion control, solves high speed, high-precision Position Control and checkout gear.
Adopt the distribution transformer automatic setup system based on robot of the present utility model, transformer automatic setup system is made up of multiple stage robot and multiple automation equipment, multirobot networked coordination controls to form primarily of master controller and remote controllers, wherein remote controllers are connected with the robot in assembly system respectively, robot sensor data are sampled, calculate control law, then drive machines people completes the action of planning; Each remote controllers are connected with master controller by fieldbus networks, and master controller is coordinated multiple remote controllers from Based Intelligent Control and network scheduling two angles and completed the complicated task such as lamination, assembling to drive multiple robot.
Claims (3)
1. the distribution transformer automatic setup system based on robot, comprise silicon steel sheet and extract robot (1), it is characterized in that: described silicon steel sheet extracts robot (1) side and is provided with iron core conveyer belt (2), iron core conveyer belt (2) both sides are provided with lamination robot (3) and clamping plate arm-tie assembly robot (4) respectively successively, it is fastening with device body assembly robot (5) that iron core conveyer belt (2) tail end is provided with coil, coil is fastening is provided with device body assembly robot (5) rear the assembly robot (6) that goes between, coil is fastening to be provided with whole coil with device body assembly robot (5) front and to be set with semi-automatic mounting plate (7).
2. the distribution transformer automatic setup system based on robot according to claim 1, is characterized in that: described lead-in wire assembly robot (6) rear is provided with device body cartonning detector (8).
3. the distribution transformer automatic setup system based on robot according to claim 1, is characterized in that: described whole coil is set with that semi-automatic mounting plate (7), coil are fastening to be provided with winding with device body assembly robot (5) and assembly robot (6) below that goes between and to carry conveyer belt (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520540852.XU CN204857436U (en) | 2015-07-23 | 2015-07-23 | Distribution transformer automatic assembly system based on robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520540852.XU CN204857436U (en) | 2015-07-23 | 2015-07-23 | Distribution transformer automatic assembly system based on robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204857436U true CN204857436U (en) | 2015-12-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520540852.XU Active CN204857436U (en) | 2015-07-23 | 2015-07-23 | Distribution transformer automatic assembly system based on robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204857436U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106783121A (en) * | 2017-01-11 | 2017-05-31 | 储德姣 | A kind of power distribution network transformer making apparatus containing three-phase three-column iron core |
-
2015
- 2015-07-23 CN CN201520540852.XU patent/CN204857436U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106783121A (en) * | 2017-01-11 | 2017-05-31 | 储德姣 | A kind of power distribution network transformer making apparatus containing three-phase three-column iron core |
| CN107887150A (en) * | 2017-01-11 | 2018-04-06 | 储德姣 | A kind of power distribution network transformer automated production equipment containing three-phase three-column iron core |
| CN106783121B (en) * | 2017-01-11 | 2018-06-12 | 江苏凡高电气有限公司 | A kind of power distribution network transformer making apparatus containing three-phase three-column iron core |
| CN107887150B (en) * | 2017-01-11 | 2019-11-15 | 湖北汉成电气有限公司 | A kind of power distribution network transformer automated production equipment containing three-phase three-column iron core |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20200806 Granted publication date: 20151209 |
|
| PP01 | Preservation of patent right | ||
| PD01 | Discharge of preservation of patent |
Date of cancellation: 20200821 Granted publication date: 20151209 |
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| PD01 | Discharge of preservation of patent |