CN204771203U - Air conditioner base bolt, foot automatic weld production system - Google Patents
Air conditioner base bolt, foot automatic weld production system Download PDFInfo
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- CN204771203U CN204771203U CN201520368110.3U CN201520368110U CN204771203U CN 204771203 U CN204771203 U CN 204771203U CN 201520368110 U CN201520368110 U CN 201520368110U CN 204771203 U CN204771203 U CN 204771203U
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Abstract
The utility model discloses an air conditioner base bolt, foot automatic weld production system, include conveyor belt and the frame of matcing with it, follow air conditioner bottom plate machine direction and set gradually air conditioner base board material loading station, screw material loading station, screw welding station, foot material loading station, foot welding station in the frame that each station is equipped with the locating template, installs each station manipulator in the frame, its characterized in that: air conditioner base board material loading station includes conveyor belt, orthotic devices, screw material loading station is including the vibrations machine of selecting materials, screw tripper, bolt automatic feeding device, screw welding station includes the screw welding machine, foot material loading station includes foot automatic feeding device and material loading travelling car, foot welding station includes foot double -end welding machine. The utility model discloses realized the automatic weld of air conditioner base bolt, foot completely, whole device is used manpower sparingly, overcome the shortcoming that can not guarantee in the current air conditioner bottom plate quality, have use manpower sparingly, material resources, production processes are fast, the advantage of no rosin joint.
Description
Technical field
The utility model relates to base plate of air conditioner pin welding field, more specifically a kind of base plate of air conditioner bolt, foot automatic welding production system.
Background technology
Air conditioning services welding production line is a novel production line, and three station material loadings, welding, tapping, part export complete in completing by it; That indispensable link produced in enormous quantities by air-conditioning; In the New Times of making rapid progress, along with developing by leaps and bounds of science and technology, the requirement of people to life improves constantly, and winter and summer all be unable to do without air-conditioning, and the demand of each family air-conditioning sharply rises; Along with the demand of wide rural market and eliminating of old product; Air-conditioning market is quite optimistic.Most of producer of current China is scattered form for air conditioning services, can not ensure qualitatively; And the producer of the air-conditioning base plate produced needs a large amount of man power and materials, a general production line approximately needs 7-10 workman to carry out the production of operation, and produce the chronic of whole required equipment, the time needing 15-20 to act on second under normal circumstances produces, and more faulty soldered joint easily appears in the base plate of existing plant produced, security and the serviceability of such air-conditioning base plate produced reduce all greatly; Therefore in order to the current requirement to product quality and output will be adapted to, just just need to increase large quantities of manpowers and welding equipment; But the factors such as the human and material resources brought like this and economic loss, this is unallowed for manufacturer.
Utility model content
The purpose of this utility model is overcome the more shortcoming of existing air-conditioning base plate faulty soldered joint and propose a kind of base plate of air conditioner foot bolt automatic welding process units, and it has the advantage used manpower and material resources sparingly.
The technical solution of the utility model: the frame that a kind of base plate of air conditioner bolt of the present utility model, foot automatic welding production system comprise belt conveyor and match, frame is disposed with air-conditioning base plate feeding station, Screw feeding station, screw welding station, foot feeding station, foot welding post along air-conditioning base plate machine direction, each station is provided with locating template, frame is provided with each station manipulator, and its air-conditioning base plate feeding station comprises belt conveyor, apparatus for correcting; Screw feeding station comprises vibrations sorting machine, screw tripper, bolt automatic charging device; Screw welding station comprises screw welder; Foot feeding station comprises foot automatic charging device and material loading travelling car; Foot welding post comprises foot double-head welding machine.
Described vibrations sorting machine bottom is connected with screw tripper, the described screw tripper side of comprising cavity shell, the charging aperture be connected with vibrations sorting machine is arranged at cavity shell top, side, the discharging opening misplaced with charging aperture is arranged at bottom, place the slide block matched in side's cavity shell, slide block has screw conduits hole, slide block one end connects the output of cylinder, cylinder is outside square cavity shell, and its output is put in it by sidewall and is connected with slide block; Side's cavity shell front and rear wall installs adjustable limiting dish, the sub-material card that charging aperture place is provided with sliding pin and is attached thereto; Discharging opening is communicated with bolt automatic charging device, and described vibrations sorting machine and screw tripper are all welded in described frame.
In technique scheme: described bolt automatic charging device comprises bolt conveying mechanism, detent mechanism, bolt conveying mechanism comprises the connection tube head of bolt soft air-guide pipe, bolt soft air-guide pipe lower end, connection tube head is located gas pawl base with screw and is connected, mounting screw location, gas pawl base bottom, screw location gas pawl; Detent mechanism comprises screw locating template and positioning wedged block, screw locating template there are 2 ~ 4 screw hole positions, the position of screw hole position and spacing are determined by the position of screw and spacing, install the screw location gas pawl base of a bolt conveying mechanism in each screw hole position, each screw location gas pawl base is fixed by the positioning wedged block of a coupling.
Described bolt automatic charging device bottom connects plug pin driving mechanism, plug pin driving mechanism comprises the lifter plate be connected with screw locating template, both sides, lifter plate bottom connect a pair slide bar respectively, often pair of slide bar bottom connects driving cylinder, drive cylinder to be fixed on production line platform lower, slide bar is led by the constraint mechanism of both sides on production line platform.
In technique scheme: described foot automatic charging device and material loading travelling car comprise material loading travelling car, dolly lifting device and feeding manipulator system, material loading travelling car comprises vehicle frame, the pulley of frame downward, lifting mechanism is established in described vehicle frame, lifting mechanism comprises two vertical guide posts, two guide post lower ends are fixed with lifting transverse slat, two guide posts are placed in two guide pipes be fixed on vehicle frame top board, two guide posts are through two guide pipes, upper end connects mounting plate, mounting plate is placed on vehicle frame top board, vehicle frame top board and coaming plate form the feed bin on top, the buckle of vehicle frame side blocks the feed bin on top, dolly lifting device is arranged on the Lower Half of portal frame, portal frame entablature is installed machinery drive motor and transmission system, and foot feeding manipulator is arranged in robotic transfer system.
In technique scheme: described foot double-head welding machine comprises symmetrically arranged two welding machine electric power columns, in the upper end of the medial surface of two described welding machine electric power columns, cylinder assembly is installed, the output of two cylinder assemblies connects two welding machines, the electrodes conduct copper seat corresponding with two welding machines is welded with in the lower end of described welding machine electric power column medial surface, two described welding machine electric power columns and two electrodes conduct copper seats to be arranged on flat guide slidably, described flat guide is arranged on described welding machine seat, on welding machine seat, parallel with described flat guide adjustment screw mandrel is installed, described adjustment screw mandrel one end is welded on outside welding machine electric power column, the other end is by the nut support be fixed on welding machine seat end, regulate screw mandrel outer end that adjusting handle is installed.
In technique scheme: described screw location gas pawl base comprises through hole, the disk on top, and described disk has two symmetrical positioning recess, bottom has screw to locate the connection bearing of gas pawl; Described positioning wedged block comprises an annulus matched with the disk of gas pawl base, annulus there are three connecting screw holes, annulus is fixed two positioning wedged blocks, two positioning wedged blocks stretch out in annulus, and two positioning wedged blocks mate with two positioning recess that screw is located on gas pawl base.
In technique scheme: described gas pawl is symmetrical a pair, gas pawl is hinged on the connection bearing of screw location gas pawl base by handing-over axle, and gas pawl top and screw are located between gas pawl base back-moving spring; The through hole top that gas pawl base located by described connection tube head and screw is connected.
In technique scheme: there is crossbeam at the middle part of described portal frame, installation carriage lifting device between described crossbeam and base, described dolly lifting device comprises two one slide rails, the hoisting frame of slip can be retrained on two described one slide rails, on rear side of hoisting frame, there is hoisting nut at middle part, drive motors is arranged on base and is connected with driving screw mandrel, under driving screw mandrel upper end to be positioned at crossbeam, drives screw mandrel to coordinate with hoisting nut and promotes transmission as dolly; Material loading travelling car has locating convex block behind, and on the crossbeam of portal frame, corresponding two one slide rail center lines have the material loading travelling car locating groove mated with locating convex block; Material loading travelling car lifting transverse slat is provided with circular port and slotted eye, described dolly lifting device hoisting frame has the positioning convex of coupling.
The material loading travelling car of described foot automatic charging device comprises vehicle frame, the pulley of frame downward, lifting mechanism is established in described vehicle frame, lifting mechanism comprises two vertical guide posts, two guide post lower ends are fixed with lifting transverse slat, and two guide posts are placed in two guide pipes be fixed on vehicle frame top board, and two guide post upper ends connect mounting plate, mounting plate is placed on vehicle frame top board, and vehicle frame top board and coaming plate form the feed bin on top; Locating convex block is had behind at described vehicle frame; Described lifting transverse slat is provided with circular port and slotted eye.
Described upper cylinder assembly is fixed on by cylinder steel support on the medial surface of welding machine electric power column; The distance of described plane of motion slide is 700mm ~ 1200mm.
The utility model has following technological merit: 1. the utility model fully achieves the automatic welding of base plate of air conditioner bolt, foot, and whole device saves manpower, the labor saving of original needs 7 workmans is produced to 1 workman; 2. the whole device speed of production of the utility model is fast, original whole operation is needed the time of 10-15S to save time to 5.8S-6S greatly; 3. the quality of the utility model whole device production product is high, and qualification rate is high, without faulty soldered joint; 4. the whole apparatus design of the utility model is more novel, use and handsome in appearance.
Accompanying drawing explanation
Fig. 1 is the structural representation of the whole device of the utility model.
Fig. 2 is the general structure schematic diagram of bolt automatic charging device.
Fig. 3 is the bolt conveying mechanism structural representation of bolt automatic charging device.
Fig. 4 is positioning wedged block structural representation in bolt automatic charging device.
Fig. 5 is gas pawl understructure schematic diagram in screw location in bolt automatic charging device.
Fig. 6 is the partial structurtes cross-sectional schematic of bolt automatic charging device.
Fig. 7 is bolt automatic charging device structure cross-sectional schematic.
Fig. 8 is the structural representation of foot automatic charging device and material loading travelling car.
Fig. 9 is foot travelling car front schematic view.
Figure 10 is foot travelling car generalized section.
Figure 11 is the structural representation of foot double-head welding machine.
Figure 12 is the structural representation of screw tripper.
Figure 13 is the plan structure schematic diagram of Figure 12.
Figure 14 is the A-A sectional structure schematic diagram of Figure 12.
Figure 15 is the drive part structural representation of bolt automatic charging device.
Figure 16 is the right view of Figure 15.
Detailed description of the invention
Describe performance of the present utility model in detail below in conjunction with accompanying drawing, but they do not form to restriction of the present utility model, only for example; To become clearly and easy understand advantage of the present utility model by illustrating simultaneously.
With reference to shown in Fig. 1: a kind of base plate of air conditioner of the utility model bolt, foot automatic welding production system comprise production line platform 11 frame parallel with it with top 10, production line platform 11 is disposed with air-conditioning base plate feeding station, Screw feeding station, screw welding station, foot feeding station, foot welding post along air-conditioning base plate machine direction, each station is provided with locating template, frame 10 is provided with each station manipulator, and its air-conditioning base plate feeding station comprises belt conveyor 1, apparatus for correcting 2; Screw feeding station comprises vibrations sorting machine 4, screw tripper 5, bolt automatic charging device 6; Screw welding station comprises screw welder 7; The dolly lifting device 8 that foot feeding station comprises both sides and the material loading travelling car 8-1 coordinated with it; Foot welding post comprises foot double-head welding machine 9.
With reference to shown in Fig. 2-3: described bolt automatic charging device 6 comprises bolt conveying mechanism, detent mechanism, bolt conveying mechanism comprises the connection tube head 6-2 of bolt soft air-guide pipe 6-1, bolt soft air-guide pipe 6-1 lower end, connection tube head 6-2 locates gas pawl base 6-3 with screw and is connected, gas pawl base 6-3 bottom, screw location mounting screw location gas pawl 6-4; Detent mechanism comprises screw locating template 6-5 and positioning wedged block 6-6, screw locating template 6-5 there are 2 ~ 4 screw hole position 6-5a, the position of screw hole position 6-5a and spacing are determined by the position of screw and spacing, install the screw location gas pawl base 6-3 of a bolt conveying mechanism in each screw hole position 6-5a, each screw location gas pawl base 6-3 is fixed by the positioning wedged block 6-6 of a coupling.
With reference to shown in Fig. 4-7: in described bolt automatic charging device 6, described screw location gas pawl base 6-3 comprises through hole 6-3a, the disk 6-3b on top, described disk 6-3b has two symmetrical positioning recess 6-3c, and bottom has screw to locate the connection bearing 6-3d of gas pawl 6-4; Described positioning wedged block 6-6 comprises an annulus 6-6a matched with the disk 6-3b of gas pawl base 6-3, annulus 6-6a there are three connecting screw hole 6-6b, annulus 6-6a fixes two positioning wedged block 6-6c, two positioning wedged block 6-6c stretch out in annulus 6-6a, and two positioning wedged block 6-6c mate with two positioning recess 6-3c that screw is located on gas pawl base 6-3; Described gas pawl 6-4 is that a pair, gas pawl 6-4 of symmetry is hinged on the connection bearing 6-3d of screw location gas pawl base 6-3 by handing-over axle 6-4a, and gas pawl top and screw are located between gas pawl base 6-3 back-moving spring 6-4b; The through hole 6-3a top that gas pawl base 6-3 located by described connection tube head 6-2 and screw is connected.
The quantity of screw, according to the requirement of site operation and producer, is once squeezed into 2-4 and all can be used this bolt automatic charging device 6.
With reference to shown in Fig. 8: described foot automatic charging device and material loading travelling car 8 comprise material loading travelling car 8-1, dolly lifting device 8-3 and feeding manipulator system 8-5, material loading travelling car 8-1 comprises vehicle frame 8-1-1, the pulley 8-1-2 of frame downward, lifting mechanism is established in described vehicle frame 8-1-1, lifting mechanism comprises two vertical guide post 8-1-3, two guide post 8-1-3 lower ends are fixed with lifting transverse slat 8-1-4, two guide post 8-1-3 are placed in the two guide pipe 8-1-5 be fixed on vehicle frame 8-1-1 top board, two guide post 8-1-3 are through two guide pipe 8-1-5, upper end connects mounting plate 8-1-6, mounting plate 8-1-6 is placed on vehicle frame 8-1-1 top board, vehicle frame top board and coaming plate form the feed bin 8-1-7 on top, the buckle of vehicle frame 8-1-1 side blocks the feed bin 8-1-7 on top, dolly lifting device 8-3 is arranged on the Lower Half of portal frame 8-2, and portal frame 8-2 entablature 8-2-3 installs machinery drive motor 8-6 and transmission system 8-4, and foot feeding manipulator 8-5 is arranged on robotic transfer system 8-4.
With reference to shown in Fig. 9-10: in described foot automatic charging device and material loading travelling car 8, crossbeam 8-2-1 is had at the middle part of described portal frame 8-2, installation carriage lifting device 8-3 between described crossbeam 8-2-1 and base 8-2-2, described dolly lifting device 8-3 comprises two one slide rail 8-3-1, the hoisting frame 8-3-2 of slip can be retrained on two described one slide rail 8-3-1, on rear side of hoisting frame 8-3-2, there is hoisting nut 8-3-4 at middle part, drive motors is arranged on base 8-2-2 and is connected with driving screw mandrel 8-3-3, under driving screw mandrel 8-3-3 upper end to be positioned at crossbeam 8-2-1, drive screw mandrel 8-3-3 to coordinate with hoisting nut 8-3-4 and promote transmission as dolly, material loading travelling car 8-1 has locating convex block 8-1-8 behind, and on the crossbeam 8-2-1 of portal frame 2, corresponding two one slide rail 8-3-1 center lines have the material loading travelling car locating groove 8-3-5 mated with locating convex block 8-1-8, material loading travelling car 8-1 lifting transverse slat 8-1-4 is provided with circular port and slotted eye 8-1-9, described dolly lifting device 8-3 hoisting frame 8-3-2 has the positioning convex 8-3-6 of coupling, it comprises vehicle frame 8-1-1, the pulley 8-1-2 of frame downward, lifting mechanism is established in described vehicle frame 8-1-1, lifting mechanism comprises two vertical guide post 8-1-3, two guide post 8-1-3 lower ends are fixed with lifting transverse slat 8-1-4, two guide post 8-1-3 are placed in the two guide pipe 8-1-5 be fixed on vehicle frame 8-1-1 top board, two guide post 8-1-3 upper ends connect mounting plate 8-1-6, mounting plate 8-1-6 is placed on vehicle frame 8-1-1 top board, and vehicle frame top board and coaming plate form the feed bin 8-1-7 on top, locating convex block 8-1-8 is had behind at described vehicle frame 8-1-1, described lifting transverse slat 8-1-4 is provided with circular port and slotted eye 8-1-9.
When material loading travelling car 8-1 shifts dolly lifting device 8-3 place onto, hoisting frame 8-3-2 is made to be inserted into bottom the lifting transverse slat 8-1-4 of material loading travelling car 8-1, material loading travelling car 8-1 locating convex block 8-1-8 is behind moved to and aims at the locating groove 8-3-5 on dolly lifting device 8-3, and snap onto in locating groove 8-3-5, positioning convex 8-3-6 meanwhile on described dolly lifting device 8-3 hoisting frame 8-3-2 heads in the described circular port arranged on material loading travelling car 8-1 lifting transverse slat 8-1-4 and slotted eye 8-1-9, whole material loading travelling car 8-1 keeps stable, together with what now material loading travelling car 8-1 and dolly lifting device 8-3 were complete block.
After one deck base plate of air conditioner pin when has above been taken, lifting drive motors works, and hoisting frame 8-3-2 moves upward, by lifting transverse slat 8-1-4 by mounting plate 8-1-6 jack-up certain altitude, air conditioner foot seat in material bin moves up, and meets the station requirement of feeding manipulator system 8-5.
Feeding manipulator system 8-5 can move left and right on the crossbeam 8-2-3 of described portal frame 8-2, to meet the needs moved on to by the how emptying tune bottom foot base on mounting plate 8-1-6 on air-conditioning base plate.
With reference to shown in Figure 11: described foot double-head welding machine 9 comprises symmetrically arranged two welding machine electric power column 9-1, in the upper end of the medial surface of two described welding machine electric power columns, cylinder assembly 9-2 is installed, the output of two cylinder assembly 9-2 connects two welding machine 9-8, the electrodes conduct copper seat 9-3 corresponding with two welding machine 9-8 is welded with in the lower end of described welding machine electric power column 9-1 medial surface, two welding machine electric power column 9-1 and two described electrodes conduct copper seat 9-3 to be arranged on flat guide 9-4 slidably, described flat guide 9-4 is arranged on described welding machine seat 9-6, on welding machine seat 9-6, be provided with parallel with described flat guide 9-4 regulates screw mandrel 9-5, described adjustment screw mandrel 9-5 one end is welded on outside welding machine electric power column 9-1, the other end is by the nut support be fixed on welding machine seat 9-6 end, regulate screw mandrel 9-5 outer end that adjusting handle 9-7 is installed.
Described upper cylinder assembly 9-2 is fixed on the medial surface of welding machine electric power column by cylinder steel support 9-2-1; The distance that described plane of motion guide rail 9-4 slides is 700mm ~ 1200mm.
Figure 12 ~ 14 are structural representations of screw tripper:
Described vibrations sorting machine 4 bottom is connected with screw tripper 5, described screw tripper 5 side of comprising cavity shell 5a, the charging aperture 5b be connected with vibrations sorting machine 4 is arranged at cavity shell 5a top, side, the discharging opening 5c misplaced with charging aperture 5b is arranged at bottom, place the slide block 5d matched in side cavity shell 5a, slide block 5d has screw conduits hole 5e, slide block 5d one end connects the output of choosing nail cylinder 5f, choosing nail cylinder 5f is outside square cavity shell 5a, and its output is put in it by sidewall and is connected with slide block 5d; Cavity shell 5a front and rear wall in side installs adjustable limiting dish 5g, 5h, the sub-material card that charging aperture 5b place is provided with sliding pin 5i and is attached thereto; Discharging opening 5c is communicated with bolt automatic charging device 6, gases at high pressure quick connector 5j is arranged at cavity shell 5a bottom, side, and have air flue 5k to pass to screw conduits hole 5e in corresponding slide block 5d, quick connector 5j is for connecting high-pressure air source, after screw X falls down, high pressure gas is exerted pressure to screw X by air flue 5k.Described vibrations sorting machine 4 and screw tripper 5 are all welded in described frame 10.
Figure 15 ~ 16 are drive part structural representations of bolt automatic charging device: described bolt automatic charging device 6 is connected with plug pin driving mechanism, plug pin driving mechanism is arranged on bolt automatic charging device 6 bottom, comprise the lifter plate 6-7 be connected with screw locating template 6-5, both sides, lifter plate 6-7 bottom connect a pair slide bar 6-8 respectively, often pair of slide bar 6-8 bottom connects driving lift cylinder 6-9, drive lift cylinder 6-9 to be fixed on production line platform 11 bottom, slide bar 6-8 is led by the constraint mechanism of both sides on production line platform 11.
The course of work of the present utility model:
Air-conditioning base plate after device reverse mould completes is placed on described travelling belt 1, air-conditioning base plate starts along travelling belt 1 flow process entering whole production line, when air-conditioning base plate is introduced into apparatus for correcting 2 foremost, air-conditioning base plate is carried out the adjustment of position by apparatus for correcting 2, air-conditioning base plate is adjusted to suitable spacing, make air-conditioning base plate there will not be in the process of gripping inclination, landing and crawl less than, treat that air-conditioning base plate enters into Screw feeding station along the import A of production line, first this station manipulator 3 captures the locating template that air-conditioning base plate is placed on Screw feeding station, now described vibrations sorting machine 4 delivers to screw tripper 5 by needing the screw installed, choosing nail cylinder 5f drives slide block 5d to move, screw conduits hole 5e is made to aim at discharging opening 5c, promote sub-material card, insert a screw X, screw X enters discharging opening 5c simultaneously, now, screw locating template 6-5 is down to low level by plug pin driving mechanism, close with air-conditioning base plate, screw to be driven in bolt automatic charging device 6 in bolt soft air-guide pipe 6-1 by the gas of HTHP, by bolt soft air-guide pipe 6-1, connect tube head 6-2, screw location gas pawl base 6-3, finally enter screw location gas pawl 6-4, the marquis when screw enters into screw location gas pawl 6-4, due to the effect of gases at high pressure, back-moving spring 6-4b inwardly shrinks, screw location gas pawl 6-4 opens, this time, screw was to be driven at a high speed the precalculated position on the required air-conditioning base plate installed by screw location gas pawl 6-4, namely the process that whole screw is installed is completed.
Then, bolt automatic charging device lifts by the lift cylinder 6-9 of plug pin driving mechanism, and this station manipulator 3 captures the air-conditioning base plate installing screw and is sent to screw welding station, by screw welder by screw welding on air-conditioning base plate.Meanwhile, next air-conditioning base plate is moved into Screw feeding station, so repeatedly.
The air-conditioning base plate of the complete screw of screw welding, is put into the air-conditioning base plate locating template being positioned at foot automatic charging station by this station manipulator.
Base plate of air conditioner pin transports to foot automatic charging station by material loading travelling car 8-1: foot is placed on the mounting plate 8-1-6 in feed bin 8-1-7, arranges, and material loading travelling car 8-1 is moved to production line by artificial push handle 8-1-10.
Base plate of air conditioner pin is picked up by the feeding manipulator of the both sides of foot automatic charging station simultaneously, is put on the air-conditioning base plate on production line.
Then, air-conditioning base plate and foot are grabbed into foot welding post by this station manipulator together, and the foot of both sides is welded by foot double-head welding machine 9 simultaneously.Now, the base plate of air conditioner bolt on air-conditioning base plate, foot just install.Then, manipulator is had to be shifted out by the workpiece installed.
When need processing air-conditioning base plate length and width size different time, two welding machine electric power column 9-1 move by adjusting handle 9-7 on described plane of motion guide rail 9-4, when distance between two welding machine electric power column 9-1 is suitable with the size needing to weld, adjusting handle 9-7 stops adjustment, and now welded unit welds at top electrode conduction copper base 9-2-3 and bottom electrode conduction copper base 9-3.
Because air-conditioning base plate model is different, when needs adjustment screw position, as long as three attachment screws on positioning wedged block 6-6 and screw locating template 6-5 are unclamped, bolt conveying mechanism entirety is taken out, change one piece of screw locating template 6-5, then by the integral installation of bolt conveying mechanism on the screw locating template 6-5 be applicable to.
Above-mentioned unspecified part is prior art.
Claims (10)
1. a base plate of air conditioner bolt, foot automatic welding production system, it comprises production line platform (11) frame parallel with it with top (10), production line platform (11) is disposed with air-conditioning base plate feeding station, Screw feeding station, screw welding station, foot feeding station, foot welding post along air-conditioning base plate machine direction, each station is provided with locating template, frame (10) is provided with each station manipulator, it is characterized in that: air-conditioning base plate feeding station comprises belt conveyor (1), apparatus for correcting (2); Screw feeding station comprises vibrations sorting machine (4), screw tripper (5), bolt automatic charging device (6); Screw welding station comprises screw welder (7); The dolly lifting device (8) that foot feeding station comprises production line platform (11) both sides and the material loading travelling car (8-1) coordinated with it; Foot welding post comprises foot double-head welding machine (9).
2. a kind of base plate of air conditioner bolt according to claim 1, foot automatic welding production system, it is characterized in that: described vibrations sorting machine (4) bottom is connected with screw tripper (5), described screw tripper (5) side of comprising cavity shell (5a), the charging aperture (5b) be connected with vibrations sorting machine (4) is arranged at cavity shell (5a) top, side, the discharging opening (5c) misplaced with charging aperture (5b) is arranged at bottom, the slide block (5d) matched is placed in side's cavity shell (5a), slide block (5d) there is screw conduits hole (5e), slide block (5d) one end connects the output of choosing nail cylinder (5f), choosing nail cylinder (5f) at square cavity shell (5a) outward, its output is connected with slide block (5d) by the sidewall side of putting in cavity shell (5a), side's cavity shell (5a) front and rear wall installs adjustable limiting dish (5g, 5h), the sub-material card that charging aperture (5b) place is provided with sliding pin (5i) and is attached thereto, discharging opening (5c) is communicated with bolt automatic charging device (6), gases at high pressure quick connector (5j) is arranged at cavity shell (5a) bottom, side, air flue (5k) is had to pass to screw conduits hole (5e) in corresponding slide block (5d), quick connector (5j) is for connecting high-pressure air source, and described vibrations sorting machine (4) and screw tripper (5) are all welded in described frame (10).
3. a kind of base plate of air conditioner bolt according to claim 1 and 2, foot automatic welding production system, it is characterized in that: described bolt automatic charging device (6) comprises bolt conveying mechanism and detent mechanism, bolt conveying mechanism comprises the connection tube head (6-2) of bolt soft air-guide pipe (6-1), bolt soft air-guide pipe (6-1) lower end, connection tube head (6-2) is located gas pawl base (6-3) with screw and is connected, screw gas pawl base (6-3) bottom mounting screw location gas pawl, location (6-4); Detent mechanism comprises screw locating template (6-5) and positioning wedged block (6-6), screw locating template (6-5) there are 2 ~ 4 screw hole positions (6-5a), the position of screw hole position (6-5a) and spacing are determined by the position of screw and spacing, install screw location gas pawl base (6-3) of a bolt conveying mechanism in each screw hole position (6-5a), each screw location gas pawl base (6-3) is fixed by the positioning wedged block (6-6) of a coupling.
4. a kind of base plate of air conditioner bolt according to claim 3, foot automatic welding production system, it is characterized in that: described bolt automatic charging device (6) is connected with plug pin driving mechanism, plug pin driving mechanism is arranged on bolt automatic charging device (6) bottom, comprise the lifter plate (6-7) be connected with screw locating template (6-5), lifter plate (6-7) both sides, bottom connect a pair slide bar (6-8) respectively, often pair of slide bar (6-8) bottom connects driving lift cylinder (6-9), lift cylinder (6-9) is driven to be fixed on production line platform (11) bottom, slide bar (6-8) is led by the constraint mechanism of the upper both sides of production line platform (11).
5. a kind of base plate of air conditioner bolt according to claim 1 and 2, foot automatic welding production system, it is characterized in that: establish portal frame (8-2) in production line platform (11) both sides, crossbeam (8-2-1) is had at portal frame (8-2) middle part, dolly lifting device (8-3) is arranged between the crossbeam (8-2-1) of portal frame (8-2) and base (8-2-2), dolly lifting device (8-3) comprises two one slide rails (8-3-1) be fixed between crossbeam (8-2-1) and base (8-2-2), the hoisting frame (8-3-2) that can slide in the upper constraint of two one slide rails (8-3-1), there is hoisting nut (8-3-4) at hoisting frame (8-3-2) rear side middle part, drive motors is arranged on the base (8-2-2) of portal frame (8-2), be connected with driving screw mandrel (8-3-3), screw mandrel (8-3-3) upper end is driven to be positioned on crossbeam (8-2-1), drive screw mandrel (8-3-3) to coordinate with hoisting nut (8-3-4) and promote transmission as dolly, the upper installation manipulator drive motors (8-6) of portal frame (8-2) entablature (8-2-3) and transmission system (8-4), foot feeding manipulator (8-5) is arranged in robotic transfer system (8-4).
6. a kind of base plate of air conditioner bolt according to claim 1 and 2, foot automatic welding production system, it is characterized in that: material loading travelling car (8-1) comprises vehicle frame (8-1-1), the pulley (8-1-2) of frame downward, lifting mechanism is established in described vehicle frame (8-1-1), lifting mechanism comprises two vertical guide posts (8-1-3), two guide post (8-1-3) lower ends are fixed with lifting transverse slat (8-1-4), two guide posts (8-1-3) are placed in two guide pipes (8-1-5) be fixed on vehicle frame (8-1-1) top board, two guide posts (8-1-3) are through two guide pipes (8-1-5), upper end connects mounting plate (8-1-6), mounting plate (8-1-6) is placed on vehicle frame (8-1-1) top board, vehicle frame top board and coaming plate form the feed bin (8-1-7) on top, the buckle of vehicle frame (8-1-1) side blocks the feed bin (8-1-7) on top.
7. a kind of base plate of air conditioner bolt according to claim 1 and 2, foot automatic welding production system, it is characterized in that: described foot double-head welding machine (9) comprises symmetrically arranged two welding machine electric power columns (9-1), in the upper end of the medial surface of two described welding machine electric power columns, cylinder assembly (9-2) is installed, the output of two cylinder assemblies (9-2) connects two welding machines (9-8), the electrodes conduct copper seat (9-3) corresponding with two welding machines (9-8) is welded with in the lower end of described welding machine electric power column (9-1) medial surface, two described welding machine electric power columns (9-1) and two electrodes conduct copper seats (9-3) to be arranged on flat guide (9-4) slidably, described flat guide (9-4) is arranged on welding machine seat (9-6), the two ends of welding machine seat (9-6) are provided with two the adjustment screw mandrels (9-5) parallel with described flat guide (9-4), the inner of two described adjustment screw mandrels (9-5) is welded on welding machine electric power column (9-1) outside respectively, the other end is by the nut support be fixed on welding machine seat (9-6) end, regulate screw mandrel (9-5) outer end that adjusting handle (9-7) is installed.
8. a kind of base plate of air conditioner bolt according to claim 3, foot automatic welding production system, it is characterized in that: described screw location gas pawl base (6-3) comprises through hole (6-3a), the disk (6-3b) on top, described disk (6-3b) has two symmetrical positioning recess (6-3c), bottom has screw to locate the connection bearing (6-3d) of gas pawl (6-4); Described positioning wedged block (6-6) comprises an annulus (6-6a) matched with the disk (6-3b) of gas pawl base (6-3), annulus (6-6a) there are three connecting screw holes (6-6b), annulus (6-6a) is fixed two positioning wedged blocks (6-6c), two positioning wedged blocks (6-6c) are stretched out in annulus (6-6a), and two positioning wedged blocks (6-6c) are mated with two positioning recess (6-3c) that screw is located on gas pawl base (6-3); Gas pawl (6-4) in described bolt automatic charging device (6) is symmetrical a pair, gas pawl (6-4) is hinged on the connection bearing (6-3d) of screw location gas pawl base (6-3) by handing-over axle (6-4a), and gas pawl top and screw are located between gas pawl base (6-3) back-moving spring (6-4b); Through hole (6-3a) top that gas pawl base (6-3) located by described connection tube head (6-2) and screw is connected.
9. a kind of base plate of air conditioner bolt according to claim 6, foot automatic welding production system, it is characterized in that: establish portal frame (8-2) in production line platform (11) both sides, have crossbeam (8-2-1) at portal frame (8-2) middle part, dolly lifting device (8-3) is arranged between the crossbeam (8-2-1) of portal frame (8-2) and base (8-2-2); Described material loading travelling car (8-1) has locating convex block (8-1-8) behind, has at upper corresponding two one slide rails (8-3-1) center line of the crossbeam (8-2-1) of portal frame (8-2) the material loading travelling car locating groove (8-3-5) mated with locating convex block (8-1-8); Material loading travelling car (8-1) lifting transverse slat (8-1-4) is provided with circular port and slotted eye (8-1-9), described dolly lifting device (8-3) hoisting frame (8-3-2) has the positioning convex (8-3-6) of coupling.
10. a kind of base plate of air conditioner bolt according to claim 7, foot automatic welding production system, is characterized in that: described cylinder assembly (9-2) is fixed on the medial surface of welding machine electric power column by cylinder steel support (9-2-1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520368110.3U CN204771203U (en) | 2015-05-29 | 2015-05-29 | Air conditioner base bolt, foot automatic weld production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520368110.3U CN204771203U (en) | 2015-05-29 | 2015-05-29 | Air conditioner base bolt, foot automatic weld production system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858579A (en) * | 2015-05-29 | 2015-08-26 | 武汉市博达自动焊接设备有限公司 | Automatic air conditioner base bolt and base foot welding production system |
| CN105798493A (en) * | 2016-05-16 | 2016-07-27 | 石河子大学 | Welding method for seed-metering device belt assemblies and flexible welding workstation |
| CN109366053A (en) * | 2018-12-18 | 2019-02-22 | 南通理工学院 | Automatic welding robot for stud and stud on inner wall of pipeline |
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2015
- 2015-05-29 CN CN201520368110.3U patent/CN204771203U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858579A (en) * | 2015-05-29 | 2015-08-26 | 武汉市博达自动焊接设备有限公司 | Automatic air conditioner base bolt and base foot welding production system |
| CN104858579B (en) * | 2015-05-29 | 2017-01-11 | 武汉市博达自动焊接设备有限公司 | Automatic air conditioner base bolt and base foot welding production system |
| CN105798493A (en) * | 2016-05-16 | 2016-07-27 | 石河子大学 | Welding method for seed-metering device belt assemblies and flexible welding workstation |
| CN105798493B (en) * | 2016-05-16 | 2018-09-04 | 石河子大学 | A kind of feed mechanism for seed waist belt assembly flexible welding work station |
| CN109366053A (en) * | 2018-12-18 | 2019-02-22 | 南通理工学院 | Automatic welding robot for stud and stud on inner wall of pipeline |
| CN109366053B (en) * | 2018-12-18 | 2020-04-28 | 南通理工学院 | Automatic welding robot for stud and stud on inner wall of pipeline |
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