CN204537781U - A kind of porcelain insulator sharp processing mechanism - Google Patents

A kind of porcelain insulator sharp processing mechanism Download PDF

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Publication number
CN204537781U
CN204537781U CN201520304431.7U CN201520304431U CN204537781U CN 204537781 U CN204537781 U CN 204537781U CN 201520304431 U CN201520304431 U CN 201520304431U CN 204537781 U CN204537781 U CN 204537781U
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China
Prior art keywords
block
knife bar
gear
retractor device
knife
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CN201520304431.7U
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Chinese (zh)
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殷杨合
贺江波
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Zhuzhou Dingshun New Material Technology Co Ltd
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Zhuzhou Dingshun New Material Technology Co Ltd
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Abstract

The utility model discloses a kind of porcelain insulator sharp processing mechanism, comprise frame, also comprise the vertical location-plate be arranged in frame, the lowering or hoisting gear that can move up and down along frame and to be arranged on lowering or hoisting gear and the retractor device that can move horizontally back and forth along lowering or hoisting gear; Detent is had at the sidepiece of location-plate, one end of retractor device is provided with Fettling knife, retractor device is also provided with the backstay matched with the detent of location-plate, retractor device can drive Fettling knife and backstay to move horizontally back and forth simultaneously, and the backstay matched on control retractor device by lowering or hoisting gear and retractor device is matched with the detent of location-plate thus makes the Fettling knife on retractor device one end carry out sharp processing along location-plate to moulded pottery not yet put in a kiln to bake.The utility model can be time saving and energy saving when processing insulator, avoids the damage of cutter, reduce processing cost, improves working (machining) efficiency and improve the crudy of machining accuracy and product.

Description

A kind of porcelain insulator sharp processing mechanism
Technical field
The utility model relates to a kind of manufacturing mechanism of ceramic component, especially relates to a kind of porcelain insulator sharp processing mechanism.
Background technology
At present, the electric locomotive of countries in the world is of a great variety, but electric locomotive supplying power at top major loop all adopts metal conducting bar and supporting insulator to carry out high tension transmission.Its power supply process is: the high pressure of the 19kV ~ 29kV of pantograph pan collection is sent to metal conducting bar by powered shelf, is then fed to electric locomotive living load.The powered shelf of roof, conducting rod are all nude naked metal rods, volt high pressure up to ten thousand insulation against ground, and complete in insulator support, this is the unified structure pattern of countries in the world.
Insulator is a kind of special insulation control, and it can according to the structural shape of insulator, dielectric, connected mode and bearing capacity magnitude classification.Disc insulator and rod insulator is divided into by structural shape.Divide by dielectric and have porcelain insulator, glass insulator, semi-conducting glaze and composite insulator four kinds.Divide by connected mode and have ball-type and grooved two kinds.Be divided into 40 by bearing capacity size, 60,70,100,160,210, multiple grade such as 300kN, 420kN, 550kN.Often kind of insulator has again the polytypes such as plain edition, anti-pollution type, aerodynamic type and spherical.Porcelain insulator belongs to a kind of insulator that current electric power system is most widely used, and high-pressure porcelain insulator is formed by quartz, feldspar, clay and aluminium oxide calcining.Porcelain insulator is applied also very general in electric locomotive, operates in outdoor power locomotive top electric porcelain insulator throughout the year and for a long time in the face of the invasion and attack of various atmospheric environment, must bear various superpotential impact.
When manufacturing porcelain insulator in prior art, be that the column moulded pottery not yet put in a kiln to bake of forming is placed on the workbench of rotation, utilize artificial hand-held cutter to carry out sharp processing to the moulded pottery not yet put in a kiln to bake in rotating.Following problem can be there is like this:
(1), adding man-hour, particularly during batch machining, adopt artificial mode to process moulded pottery not yet put in a kiln to bake, waste time and energy, processing cost is high;
(2), in the course of processing, because workman does not control power well, hand-held cutter often can damage, and needs more to renew cutter after tool failure, further increases processing cost and have impact on working (machining) efficiency;
(3), adopt manual type processing, the machining accuracy of insulator controls with the experience of workman entirely, and artifical influence factor is large, and machining accuracy is not high, reduces the crudy of product.
By retrieval, do not find the patent documentation identical with the utility model, the patent documentation relevant to the utility model is as follows:
Authorization Notice No. is CN202443811U, authorized announcement date is that the Chinese utility model patent on September 19th, 2012 discloses a kind of line post insulator processing unit (plant), comprise frame, knife bar and repaired biscuit umbrella cutter, also comprise master plate, the umbrella shape of master plate and repaired biscuit umbrella cutter and blank matches, and master plate is fixed in frame, and knife bar is fixed on master plate, repaired biscuit umbrella cutter is fixed on knife bar, and knife bar is along the orbiting motion of pattern.
Although disclose a kind of device processed line post insulator in above-mentioned patent documentation, but it still needs artificial hand-held cutter, and (namely with the knife bar of repaired biscuit umbrella cutter) processes along the orbiting motion of master plate insulator, so still, can waste time and energy, add processing cost; In the course of processing, if workman does not control power well, hand-held cutter also can damage, and increases processing cost further and affects working (machining) efficiency; When worker-hours is after long afterwards, at the hand-held cutter of workman along in the process of the orbiting motion of master plate, also can there is deviation, affect machining accuracy, reduce the crudy of product.
To sum up, how to design a kind of porcelain insulator sharp processing mechanism, the generation of the problem that artificial hand-held tool sharpening mode can be avoided to bring, thus can be time saving and energy saving when processing insulator, cut down finished cost, avoid the damage of cutter, improve working (machining) efficiency and the crudy that can improve machining accuracy and product is the technical problem being badly in need of solving.
Utility model content
Technical problem to be solved in the utility model is the defect for existing in prior art, a kind of porcelain insulator sharp processing mechanism is provided, the generation of its problem that artificial hand-held tool sharpening mode can be avoided to bring, thus can be time saving and energy saving when processing insulator, avoid the damage of cutter, reduce processing cost, improve working (machining) efficiency, machining accuracy and crudy.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of porcelain insulator sharp processing mechanism, comprise frame, described porcelain insulator sharp processing mechanism also comprises the vertical location-plate be arranged in described frame, the lowering or hoisting gear that can move up and down along described frame and to be arranged on described lowering or hoisting gear and the retractor device that can move horizontally back and forth along lowering or hoisting gear; A sidepiece of described location-plate has detent, one end of described retractor device is provided with Fettling knife, retractor device is also provided with the backstay matched with the detent of described location-plate, described retractor device can drive Fettling knife and backstay to move horizontally back and forth simultaneously, and the backstay matched on control retractor device by lowering or hoisting gear and retractor device is matched with the detent of location-plate thus makes the Fettling knife on retractor device one end carry out sharp processing along location-plate to moulded pottery not yet put in a kiln to bake.
Preferably, described retractor device comprises the back-up block one be arranged on lowering or hoisting gear, back-up block two and knife bar, described knife bar successively through back-up block one and back-up block two and knife bar can move horizontally back and forth along described back-up block one and back-up block two, described Fettling knife is provided through on knife bar one end of back-up block one, described knife bar is provided with multiple teeth, described multiple teeth are distributed in successively on knife bar along the axis of knife bar and form spline-simulating, described back-up block one and one of them back-up block of back-up block two are also provided with gear mechanism one, match to form rack and pinion drive mechanism one thus knife bar can be controlled with spline-simulating knife bar by described gear mechanism one and move horizontally back and forth along described back-up block one and back-up block two, described backstay is fixedly installed on knife bar.
Preferably, described gear mechanism one comprises the cylinder one of middle part with gear one, the two ends of described cylinder one are rotated and are arranged on described back-up block one and one of them back-up block of back-up block two, one end of described cylinder one is also provided with the handle one for rotating described cylinder one, rotated to drive the gear one on cylinder one by handle one rotating cylinder one, thus to be matched with spline-simulating knife bar by described gear one and control knife bar and move horizontally back and forth.
Preferably, stop sleeve is provided with described through on knife bar one end of back-up block one; Described Fettling knife comprises cutter hub and cutter hub bracing frame, described cutter hub bracing frame comprises the cutter hub support column matched with the inner circle of described stop sleeve and the U-shaped back-up block be arranged on described cutter hub support column, the both sides side of described U-shaped back-up block all has tapped through hole, described cutter hub is arranged between the both sides side of U-shaped back-up block, is passed the tapped through hole on tapped through hole, cutter hub and the U-shaped back-up block other side side on the side of U-shaped back-up block side successively thus be fixedly connected on by cutter hub on U-shaped back-up block by connecting bolt; By the cutter hub support column of cutter hub bracing frame is inserted be engaged on knife bar one end stop sleeve in thus described Fettling knife is arranged on knife bar one end.
Preferably, the tapped through hole on the side of described U-shaped back-up block both sides is provided with multiple, and multiple tapped through hole is successively set on the side of the U-shaped back-up block in every side.
Preferably, described frame comprises base plate, one end is arranged on front support post on described base plate, one end is arranged on the rear support beam on described base plate, the top board be arranged on described front support post and the other one end of rear support beam, and described top board, front support post, rear support beam and base plate form frame structure;
Described lowering or hoisting gear comprises balancing weight, lifting frame, fixed pulley and connection cord; Described fixed pulley is arranged on top board, described balancing weight is arranged on rear support beam side and it can move around along described rear support beam is upper and lower, described front support post passes lifting frame and described lifting frame can move around along front support post is upper and lower, described connection cord one end is connected with balancing weight, in the middle part of it, engaging contact is on fixed pulley, its other one end is connected with lifting frame, and described balancing weight, lifting frame, fixed pulley and connection cord form a fixed pulley mechanism;
Between described base plate and top board, be also provided with intermediate supports beam, the side of described intermediate supports beam is provided with tooth bar; Described lifting frame is provided with gear mechanism two, and being matched with tooth bar by described gear mechanism two is formed rack and pinion drive mechanism two thus lifting frame can be moved around up and down along described front support post.
Preferably, described gear mechanism two comprises the cylinder two of middle part with gear two, the two ends of described cylinder two are rotated and are arranged on described lifting frame, one end of described cylinder two is also provided with the handle two for rotating described cylinder two, rotated to drive the gear two on cylinder two by handle two rotating cylinder two, thus to be matched with tooth bar by described gear two and control that lifting frame is upper and lower to move around.
The beneficial effects of the utility model are: the utility model passes through structural design, avoid the generation of the problem that artificial hand-held tool sharpening mode is brought, control backstay by lowering or hoisting gear and retractor device to match with location-plate, final drive Fettling knife carries out sharp processing along location-plate to moulded pottery not yet put in a kiln to bake, time saving and energy saving, avoid the damage of cutter, reduce processing cost, improve working (machining) efficiency and improve the crudy of machining accuracy and product; When cutter hub changed by needs, as long as unclamp connecting bolt, extracted out by cutter hub from U-shaped back-up block, insert after changing suitable cutter hub again, again tighten connecting bolt, operative gets up convenient and swift, further increases working (machining) efficiency; U-shaped back-up block dual-side is provided with multiple screwed hole, realizes, to the adjustment of cutter hub position on vertical, further increasing machining accuracy.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the utility model embodiment;
Fig. 2 is the perspective view of the utility model embodiment;
Fig. 3 is the sectional perspective structural representation being positioned at lifting frame place in Fig. 2;
Fig. 4 is the sectional perspective structural representation being positioned at Fettling knife place;
In figure: 1. frame, 111. base plate, 112. front support posts, 113. rear support beams, 114. top board, 115. intermediate supports beams, 2. location-plate, 21. plate bodys, 22. detents, 3. lowering or hoisting gear, 31. balancing weights, 32. lifting frames, 33. fixed pulleys, 34. connection cords, 4. retractor device, 41. back-up blocks one, 42. back-up blocks two, 43. knife bars, 431. teeth, 432. stop sleeve, 5. Fettling knife, 51. cutter hubs, 52. cutter hub bracing frames, 521. cutter hub support columns, 522. U-shaped back-up blocks, 6. backstay, 7. moulded pottery not yet put in a kiln to bake, 8. workbench, 9. rotating platform, 10. insulator umbrella, 11. gear mechanisms one, 111. cylinders one, 12. knife bar contiguous blocks, 13. sleeves, 14. handles one, 15. tapped through holes, 16. connecting bolts, 17. tooth bars, 18. gear mechanisms two, 181. cylinders two, 19. handles two.
. embodiment
Below in conjunction with the drawings and specific embodiments, elaboration detailed is further done to the technical solution of the utility model.
Embodiment: as shown in Figure 1, a kind of porcelain insulator sharp processing mechanism, comprise frame 1, the vertical location-plate 2 be arranged in described frame 1, the lowering or hoisting gear 3 that can move up and down along described frame 1, to be arranged on described lowering or hoisting gear 3 and the retractor device 4 that can move horizontally back and forth along lowering or hoisting gear; A sidepiece of described location-plate 2 has detent, one end of described retractor device 4 is provided with Fettling knife 5, retractor device 4 is also provided with the backstay 6 matched with the detent of described location-plate 2, described retractor device 4 can drive Fettling knife 5 and backstay 6 to move horizontally back and forth simultaneously, and the backstay 6 matched on control retractor device by lowering or hoisting gear 3 and retractor device 4 is matched with the detent of location-plate 2 thus makes the Fettling knife 5 on retractor device one end carry out sharp processing along location-plate 2 pairs of moulded pottery not yet put in a kiln to bakes 7.It is for positioning the Fettling knife 5 maximum depth of cut in the horizontal direction and the position on vertical that location-plate 2 matches with the detent of backstay 6.Whole frame 1 is fixedly mounted on workbench 8, the rotating platform 9 that moulded pottery not yet put in a kiln to bake 7 can be driven to rotate also is provided with on workbench 8 and near the side of Fettling knife 5, the moulded pottery not yet put in a kiln to bake 7 of column is placed on rotating platform 9 after handling well, during work, drives moulded pottery not yet put in a kiln to bake 7 to rotate by rotating platform 9.The detent 22 that location-plate 2 comprises plate body 21 and is arranged on described plate body 21 side, detent 22 is provided with multiple, multiple detent 22 is distributed on a sidepiece of plate body 21 along the length direction of plate body 21 successively, location-plate 2 passes on it by bolt, lower two ends to be screwed in frame 1 thus to be arranged in frame 1 by vertical for location-plate 2, location-plate 2 matches with needing the overall dimension of the porcelain insulator processed, each detent 22 is the Working position of an insulator umbrella 10 on insulator, being snapped in respectively by backstay 6 in the multiple detents 22 on location-plate is matched with the multiple detents 22 on location-plate closes and controls the Fettling knife 5 maximum depth of cut in the horizontal direction and the position on vertical, thus drive Fettling knife 5 pairs of moulded pottery not yet put in a kiln to bakes 7 to carry out sharp processing, column moulded pottery not yet put in a kiln to bake is processed into the insulator moulded pottery not yet put in a kiln to bake with multiple insulator umbrella skirt section, by designing the location-plate of different size, the Fettling knife 5 maximum depth of cut in the horizontal direction and the position on vertical can be adjusted, thus process the insulator with different size.
This embodiment avoids the generation of the problem that artificial hand-held tool sharpening mode is brought, control backstay on retractor device and location-plate by lowering or hoisting gear and retractor device to match the incompatible control Fettling knife maximum depth of cut in the horizontal direction and the position on vertical thus make the Fettling knife on retractor device one end carry out sharp processing along location-plate to insulator moulded pottery not yet put in a kiln to bake, time saving and energy saving, avoid the damage of cutter, reduce processing cost, improve the crudy of working (machining) efficiency, machining accuracy and product.
As shown in Figures 2 and 3, described retractor device 4 comprises the back-up block 1 be arranged on lowering or hoisting gear 3, back-up block 2 42 and knife bar 43, described knife bar 43 successively through back-up block 1 and back-up block 2 42 and knife bar 43 can move horizontally back and forth along described back-up block 1 and back-up block 2 42, described Fettling knife 5 is provided through on knife bar 43 one end of back-up block 1, described knife bar 43 is provided with multiple teeth 431, described multiple teeth 431 are distributed in successively on knife bar 43 along the axis of knife bar 43 and form spline-simulating, described back-up block 1 and one of them back-up block of back-up block 2 42 are also provided with gear mechanism 1, match to form rack and pinion drive mechanism one thus knife bar 43 can be controlled with spline-simulating knife bar 43 by described gear mechanism 1 and move horizontally back and forth along described back-up block 1 and back-up block 2 42, described backstay 6 is fixedly installed on knife bar 43.In the present embodiment, knife bar 43 is provided with two altogether, and two knife bars 43 all have teeth 431, and teeth 431 are opened in the bottom of knife bar 43 and near the side of back-up block 1, the position of corresponding teeth 431, gear mechanism 1 rotates and is arranged on back-up block 1.Here, also teeth 431 can be arranged on bottom the knife bar 43 of back-up block 2 42 side, corresponding being rotated by gear mechanism 1 is arranged on back-up block 2 42.Fettling knife 5 is provided through on one end of two knife bars 43 of back-up block 1, one end of two knife bars 43 through back-up block 2 42 is provided with knife bar contiguous block 12, Fettling knife 5, two knife bars 43 and knife bar contiguous block 12 form a frame structure, are convenient to improve stability when knife bar moves horizontally.Backstay 6 is shaft-like, it is welded on a sleeve 13, sleeve 13 suit being welded with backstay is fixed on a knife bar 43, and in the present embodiment, sleeve 13 suit being welded with backstay is fixed on the knife bar 43 between back-up block 1 and back-up block 2 42.
As shown in Figure 3 and Figure 4, described gear mechanism 1 comprises the cylinder one 111 of middle part with gear one (not shown), the two ends of described cylinder 1 are rotated and are arranged on described back-up block 1 and one of them back-up block of back-up block 2 42, one end of described cylinder 1 is also provided with the handle 1 for rotating described cylinder 1, rotated to drive the gear one on cylinder 1 by handle 1 rotating cylinder 1, thus to be matched with spline-simulating knife bar 43 by described gear one and control knife bar 43 and move horizontally back and forth.In the present embodiment, the two ends of cylinder 1 are rotatably connected on back-up block 1, back-up block 1 inside is provided with cavity, the two ends of cylinder 1 are passed the both sides of back-up block 1 and are rotationally connected by bearing and back-up block 1, and the gear one on cylinder 1 is arranged in the internal cavities of back-up block 1.Spline-simulating knife bar 43 also through back-up block 1 and teeth 431 on knife bar 43 be meshed in the internal cavities of back-up block 1 with the gear one on cylinder 1.Because the knife bar 43 in the present embodiment has two, therefore, at the middle part of cylinder 1 along cylinder axis to being disposed with two gears one, so that two knife bars match.
Stop sleeve 432 is provided with through on knife bar 43 one end of back-up block one described, described Fettling knife 5 comprises cutter hub 51 and cutter hub bracing frame 52, described cutter hub bracing frame 52 comprises the cutter hub support column 521 matched with the inner circle of described stop sleeve 432 and the U-shaped back-up block 522 be arranged on described cutter hub support column 521, the both sides side of described U-shaped back-up block 522 all has tapped through hole 15, described cutter hub 51 is arranged between the both sides side of U-shaped back-up block 522, by connecting bolt 16 successively through the tapped through hole 15 on the side of U-shaped back-up block side, tapped through hole 15 on cutter hub 51 and U-shaped back-up block other side side thus cutter hub 51 is fixedly connected on U-shaped back-up block 522, by the cutter hub support column 521 of cutter hub bracing frame is inserted be engaged on knife bar one end stop sleeve 432 in thus described Fettling knife 5 is arranged on knife bar 43 one end.Because the multiple insulator umbrella shape profiles on insulator need design according to actual conditions, so the full skirt shape profile of multiple insulator is not just the same, and the knife-like profile of often kind of cutter hub only matches with a kind of appearance profile of insulator umbrella, in order to form the insulator umbrella of various shapes profile on moulded pottery not yet put in a kiln to bake, multiple cutter hub with different knife-like profile can be designed, adding man-hour, needing to change different cutter hubs and insulator moulded pottery not yet put in a kiln to bake is processed.In said structure, when cutter hub changed by needs, as long as unclamp connecting bolt, extracted out by cutter hub from U-shaped back-up block, insert after changing suitable cutter hub again, again tighten connecting bolt, operative gets up convenient and swift, further increases working (machining) efficiency.
Tapped through hole 15 on the side of described U-shaped back-up block both sides is provided with multiple, and multiple tapped through hole 15 is successively set on the side of the U-shaped back-up block in every side.Multiple screwed hole is set, mainly for realizing, to the adjustment of cutter hub position on vertical, further increasing machining accuracy.
As shown in Figure 1 to Figure 3, described frame 1 comprises base plate 111, one end is arranged on front support post 112 on described base plate 111, one end is arranged on rear support beam 113 on described base plate 111, be arranged on described front support post 112 and rear support beam 113 top board 114 in addition on one end, front support post 112 and rear support beam 113 are provided with two, described top board 114, front support post 112, rear support beam 113 and base plate 111 form frame structure, and whole frame 1 is bolted and is fixed on workbench 8;
Described lowering or hoisting gear 3 comprises balancing weight 31, lifting frame 32, fixed pulley 33 and connection cord 34, described fixed pulley 33 is fixedly installed on top board 114, described balancing weight 31 is arranged on rear support beam 113 side and it can along on described rear support beam 113, under move around, described front support post 112 is through lifting frame 32 and described lifting frame 32 can along on front support post 112, under move around, described connection cord 34 one end is connected with balancing weight 31, in the middle part of it, engaging contact is on fixed pulley 33, its other one end is connected with lifting frame 32, described balancing weight 31, lifting frame 32, fixed pulley 33 and connection cord 34 form a fixed pulley mechanism, back-up block 1 in retractor device and back-up block 2 42 are all fixedly installed on lifting frame 32, thus make retractor device setting be fixed on lowering or hoisting gear,
Between described base plate 111 and top board 114, be also provided with intermediate supports beam 115, the side of described intermediate supports beam 115 is provided with tooth bar 17; Described lifting frame 32 is provided with gear mechanism 2 18, and being matched with tooth bar 17 by described gear mechanism 2 18 is formed rack and pinion drive mechanism two thus lifting frame 32 can be moved around along described front support post about 112.Intermediate supports beam 115 is vertical to be arranged between base plate 111 and top board 114, and tooth bar 17 is weldingly fixed on a side of intermediate supports beam 115, and location-plate 2 is connected on a side adjacent with tooth bar 17 on intermediate supports beam 115.The location-plate that the insulator of different size carries out sharp processing is not identical yet, when needing the insulator processing different size, as long as bolt is back-outed, be again bolted after the location-plate more renewed and be fixed on intermediate supports beam, improve the versatility of the present embodiment.
Described gear mechanism 2 18 comprises the cylinder two 181 of middle part with gear two (not shown), the two ends of described cylinder 2 181 are rotated and are arranged on described lifting frame 32, one end of described cylinder 2 181 is also provided with the handle 2 19 for rotating described cylinder 2 181, rotated to drive the gear two on cylinder 2 181 by handle 2 19 rotating cylinder 2 181, thus to be matched with tooth bar by described gear two and control that lifting frame 32 is upper and lower to move around.In the present embodiment, the two ends of cylinder 2 181 are rotatably connected on lifting frame 32, the two ends of cylinder 2 181 are passed the both sides of lifting frame 32 and are rotationally connected by bearing and lifting frame 32, gear two on cylinder 2 181 is arranged in the internal cavities of lifting frame 32, intermediate supports beam 115, tooth bar 17 and location-plate 2 are all vertical through lifting frame 32, and tooth bar 17 is engaged in the internal cavities of lifting frame 32 with the gear two-phase on cylinder 2 181.Because the tooth bar 17 in the present embodiment only has one, therefore, cylinder 2 181 only arranges a gear two.Backstay 6 on knife bar is inserted into the internal cavities of lifting frame 32 from the side of lifting frame 32 and coordinates with the location-plate 2 being arranged in lifting frame internal cavities.
Before processing, first select suitable location-plate 2 and cutter hub 51 according to the specification of the insulator that will process, then location-plate 2 is bolted on intermediate supports beam 115, cutter hub 51 is arranged on one end of knife bar 43.Add man-hour, column moulded pottery not yet put in a kiln to bake 7 is driven to rotate by rotating platform 9, controlling lifting frame 32 by turning handle 2 19 again to make backstay 6 be positioned at detent 22 place on location-plate to adjust backstay 6 on knife bar in vertical position, knife bar is controlled to adjust backstay 6 position in the horizontal direction on knife bar by turning handle 1, thus backstay 6 is snapped in move in a detent 22 on described location-plate until backstay 6 touches with the bottom connection of detent 22, the feed of final drive Fettling knife 5 is moved and is carried out sharp processing to moulded pottery not yet put in a kiln to bake 7, complete the processing of an insulator umbrella 10 on insulator, after completing, turning handle 1 drives backstay 6 to exit a described detent 22 and drive Fettling knife 5 withdrawing to move simultaneously again, and then turning handle 2 19 controls lifting frame 32 and to make in vertical position backstay 6 be positioned at another one detent 22 place on location-plate to adjust backstay 6 on knife bar, knife bar is controlled to adjust backstay 6 position in the horizontal direction on knife bar by turning handle 1, thus backstay 6 is snapped in move in the another one detent 22 on described location-plate until backstay 6 touches with the bottom connection of another one detent 22, final drive Fettling knife 5 again feed moves and carries out sharp processing to moulded pottery not yet put in a kiln to bake 7, complete the processing of the another one insulator umbrella 10 on insulator, after completing, repeat above-mentioned steps again, in multiple detents 22 that backstay 6 is snapped on location-plate successively, thus drive Fettling knife 5 moulded pottery not yet put in a kiln to bake 7 to be processed into the insulator moulded pottery not yet put in a kiln to bake with multiple insulator umbrella 10.
In sum, the utility model passes through structural design, avoid the generation of the problem that artificial hand-held tool sharpening mode is brought, control backstay by lowering or hoisting gear and retractor device to match with location-plate, final drive Fettling knife carries out sharp processing along location-plate to moulded pottery not yet put in a kiln to bake, time saving and energy saving, avoids the damage of cutter, reduce processing cost, improve working (machining) efficiency and improve the crudy of machining accuracy and product; When cutter hub changed by needs, as long as unclamp connecting bolt, extracted out by cutter hub from U-shaped back-up block, insert after changing suitable cutter hub again, again tighten connecting bolt, operative gets up convenient and swift, further increases working (machining) efficiency; U-shaped back-up block dual-side is provided with multiple screwed hole, realizes, to the adjustment of cutter hub position on vertical, further increasing machining accuracy.
Above embodiment is only for illustration of the utility model; but not to restriction of the present utility model; person skilled in the relevant technique is not when departing from spirit and scope of the present utility model; can also make a variety of changes or convert; therefore all equivalent technical schemes also should belong to protection range of the present utility model, and protection range of the present utility model should be limited by each claim.

Claims (7)

1. a porcelain insulator sharp processing mechanism, comprise frame, it is characterized in that: described porcelain insulator sharp processing mechanism also comprises the vertical location-plate be arranged in described frame, the lowering or hoisting gear that can move up and down along described frame and to be arranged on described lowering or hoisting gear and the retractor device that can move horizontally back and forth along lowering or hoisting gear; A sidepiece of described location-plate has detent, one end of described retractor device is provided with Fettling knife, retractor device is also provided with the backstay matched with the detent of described location-plate, described retractor device can drive Fettling knife and backstay to move horizontally back and forth simultaneously, and the backstay matched on control retractor device by lowering or hoisting gear and retractor device is matched with the detent of location-plate thus makes the Fettling knife on retractor device one end carry out sharp processing along location-plate to moulded pottery not yet put in a kiln to bake.
2. porcelain insulator sharp processing mechanism according to claim 1, is characterized in that: described retractor device comprises the back-up block one be arranged on lowering or hoisting gear, back-up block two and knife bar, described knife bar successively through back-up block one and back-up block two and knife bar can move horizontally back and forth along described back-up block one and back-up block two, described Fettling knife is provided through on knife bar one end of back-up block one, described knife bar is provided with multiple teeth, described multiple teeth are distributed in successively on knife bar along the axis of knife bar and form spline-simulating, described back-up block one and one of them back-up block of back-up block two are also provided with gear mechanism one, match to form rack and pinion drive mechanism one thus knife bar can be controlled with spline-simulating knife bar by described gear mechanism one and move horizontally back and forth along described back-up block one and back-up block two, described backstay is fixedly installed on knife bar.
3. porcelain insulator sharp processing mechanism according to claim 2, it is characterized in that: described gear mechanism one comprises the cylinder one of middle part with gear one, the two ends of described cylinder one are rotated and are arranged on described back-up block one and one of them back-up block of back-up block two, one end of described cylinder one is also provided with the handle one for rotating described cylinder one, rotated to drive the gear one on cylinder one by handle one rotating cylinder one, thus to be matched with spline-simulating knife bar by described gear one and control knife bar and move horizontally back and forth.
4. porcelain insulator sharp processing mechanism according to claim 2, is characterized in that: be provided with stop sleeve described through on knife bar one end of back-up block one; Described Fettling knife comprises cutter hub and cutter hub bracing frame, described cutter hub bracing frame comprises the cutter hub support column matched with the inner circle of described stop sleeve and the U-shaped back-up block be arranged on described cutter hub support column, the both sides side of described U-shaped back-up block all has tapped through hole, described cutter hub is arranged between the both sides side of U-shaped back-up block, is passed the tapped through hole on tapped through hole, cutter hub and the U-shaped back-up block other side side on the side of U-shaped back-up block side successively thus be fixedly connected on by cutter hub on U-shaped back-up block by connecting bolt; By the cutter hub support column of cutter hub bracing frame is inserted be engaged on knife bar one end stop sleeve in thus described Fettling knife is arranged on knife bar one end.
5. porcelain insulator sharp processing mechanism according to claim 4, is characterized in that: the tapped through hole on the side of described U-shaped back-up block both sides is provided with multiple, and multiple tapped through hole is successively set on the side of the U-shaped back-up block in every side.
6. porcelain insulator sharp processing mechanism according to claim 2, it is characterized in that: described frame comprises base plate, one end is arranged on front support post on described base plate, one end is arranged on the rear support beam on described base plate, the top board be arranged on described front support post and the other one end of rear support beam, and described top board, front support post, rear support beam and base plate form frame structure;
Described lowering or hoisting gear comprises balancing weight, lifting frame, fixed pulley and connection cord; Described fixed pulley is arranged on top board, described balancing weight is arranged on rear support beam side and it can move around along described rear support beam is upper and lower, described front support post passes lifting frame and described lifting frame can move around along front support post is upper and lower, described connection cord one end is connected with balancing weight, in the middle part of it, engaging contact is on fixed pulley, its other one end is connected with lifting frame, and described balancing weight, lifting frame, fixed pulley and connection cord form a fixed pulley mechanism;
Between described base plate and top board, be also provided with intermediate supports beam, the side of described intermediate supports beam is provided with tooth bar; Described lifting frame is provided with gear mechanism two, and being matched with tooth bar by described gear mechanism two is formed rack and pinion drive mechanism two thus lifting frame can be moved around up and down along described front support post.
7. porcelain insulator sharp processing mechanism according to claim 6, it is characterized in that: described gear mechanism two comprises the cylinder two of middle part with gear two, the two ends of described cylinder two are rotated and are arranged on described lifting frame, one end of described cylinder two is also provided with the handle two for rotating described cylinder two, rotated to drive the gear two on cylinder two by handle two rotating cylinder two, thus to be matched with tooth bar by described gear two and control that lifting frame is upper and lower to move around.
CN201520304431.7U 2015-05-13 2015-05-13 A kind of porcelain insulator sharp processing mechanism Expired - Fee Related CN204537781U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965676A (en) * 2016-07-05 2016-09-28 苏州达力客自动化科技有限公司 Porcelain insulator jolleying cutter module
CN106024225A (en) * 2016-07-05 2016-10-12 苏州达力客自动化科技有限公司 Lateral fettling knife module for porcelain insulator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965676A (en) * 2016-07-05 2016-09-28 苏州达力客自动化科技有限公司 Porcelain insulator jolleying cutter module
CN106024225A (en) * 2016-07-05 2016-10-12 苏州达力客自动化科技有限公司 Lateral fettling knife module for porcelain insulator
CN105965676B (en) * 2016-07-05 2018-05-08 苏州达力客自动化科技有限公司 Porcelain bobbin insulator biscuit throwing cutting die group

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