CN204101472U - Intelligence steel ball detection device - Google Patents
Intelligence steel ball detection device Download PDFInfo
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- CN204101472U CN204101472U CN201420608213.8U CN201420608213U CN204101472U CN 204101472 U CN204101472 U CN 204101472U CN 201420608213 U CN201420608213 U CN 201420608213U CN 204101472 U CN204101472 U CN 204101472U
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- sensing chamber
- steel ball
- connecting cylinder
- transverse slat
- resistance
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Abstract
The utility model discloses a kind of intelligent steel ball detection device, comprise funnel, scroll wheel, connecting cylinder, first sensing chamber, light source, second sensing chamber, transverse slat and perpendicular version, funnel is communicated with connecting cylinder, between connecting cylinder and the first sensing chamber, scroll wheel is set, scroll wheel is connected by bearing with motor, light source is arranged on the bottom of the first sensing chamber, and the top of this first sensing chamber and sidewall all arrange video camera, the entrance of the second sensing chamber is connected with the outlet of the first sensing chamber, the bottom of the second sensing chamber arranges LOAD CELLS, transverse slat is connected with the second sensing chamber by one piece of swash plate, and transverse slat is arranging one piece of portable plate near the second sensing chamber side, perpendicular version is arranged on the side away from the second sensing chamber on transverse slat, and portable plate is connected with the first stepper motor, perpendicular version is connected with the second stepper motor, to connect successively between described LOAD CELLS and single-chip microcomputer sample circuit, filtering circuit and amplifying circuit.Reach the object of high-level efficiency, high precision test steel ball surface.
Description
Technical field
The utility model relates to a kind of intelligent steel ball detection device.
Background technology
At present, steel ball becomes base parts and components relatively more conventional in gearing, and in existing commercial production, because of the reason of mechanical wear, the phenomenon of surface fracture usually appears in steel ball in process of production.And in existing many high-accuracy mechanical devices, strict requirement is had to the quality of steel ball, because parts often adopt multiple steel ball, as the quality error that single steel ball exists, when using steel ball number many, often cause larger error, cause mechanical wear serious, reduce mechanical life.And the method for existing employing desk checking, its checkability is low, and the precision of inspection is not high enough, and some trickle damage is not easy not detect.
Utility model content
The purpose of this utility model is, for the problems referred to above, proposes a kind of intelligent steel ball detection device, to realize the advantage of high-level efficiency, high precision test steel ball surface.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of intelligent steel ball detection device, comprise funnel, scroll wheel, connecting cylinder, first sensing chamber, light source, second sensing chamber, transverse slat and perpendicular version, described funnel is communicated with connecting cylinder, between described connecting cylinder and the first sensing chamber, scroll wheel is set, described scroll wheel is connected by bearing with motor, described light source is arranged on the bottom of the first sensing chamber, and the top of this first sensing chamber and sidewall all arrange video camera, the entrance of described second sensing chamber is connected with the outlet of the first sensing chamber, the bottom of described second sensing chamber arranges LOAD CELLS, described transverse slat is connected with the second sensing chamber by one piece of swash plate, and transverse slat is arranging one piece of portable plate near the second sensing chamber side, described perpendicular version is arranged on the side away from the second sensing chamber on transverse slat, and portable plate is connected with the first stepper motor, perpendicular version is connected with the second stepper motor, solenoid valve in described connecting cylinder, LOAD CELLS, first stepper motor and the second stepper motor are all electrically connected with single-chip microcomputer, to connect successively between described LOAD CELLS and single-chip microcomputer sample circuit, filtering circuit and amplifying circuit, described sample circuit, comprise transport and placing device A1, resistance R1, resistance R2 and electric capacity C1, described resistance R1 and resistance R2 is connected on the in-phase input end of transport and placing device A1, node between described resistance R1 and resistance R2 and series capacitance C1 between the output terminal of transport and placing device A1.
Preferably, described light source adopts LED light source.
Preferably, the angle of described connecting cylinder and the first sensing chamber is 90 °.
Preferably, the capacitive reactance of described electric capacity C1 is 1000PF.
The technical solution of the utility model has following beneficial effect:
Technical solutions of the utility model, by utilizing gravity, make steel ball drop in connecting cylinder, by scroll wheel steel ball brought in the first sensing chamber and roll, and be arranged on light source bottom the first sensing chamber for the first sensing chamber balanced illumination is provided, and by being arranged on the camera in the first sensing chamber, the whole surface of steel ball is detected, the quality of LOAD CELLS to steel ball is set simultaneously and detects.Thus reach the object of high-level efficiency, high precision test steel ball surface.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the intelligent steel ball detection device described in the utility model embodiment;
Fig. 2 is the electronic circuitry for the sample circuit described in the utility model embodiment.
By reference to the accompanying drawings, in the utility model embodiment, Reference numeral is as follows:
1-funnel; 2-connecting cylinder; 3-scroll wheel; 4-first sensing chamber; 5-light source; 6-second sensing chamber; 7-transverse slat; 8-erects version.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the utility model, and be not used in restriction the utility model.
As shown in Figure 1, a kind of intelligent steel ball detection device, comprise funnel, scroll wheel, connecting cylinder, first sensing chamber, light source, second sensing chamber, transverse slat and perpendicular version, described funnel is communicated with connecting cylinder, between described connecting cylinder and the first sensing chamber, scroll wheel is set, described scroll wheel is connected by bearing with motor, described light source is arranged on the bottom of the first sensing chamber, and the top of this first sensing chamber and sidewall all arrange video camera, the entrance of the second sensing chamber is connected with the outlet of the first sensing chamber, the bottom of the second sensing chamber arranges LOAD CELLS, transverse slat is connected with the second sensing chamber by one piece of swash plate, and transverse slat is arranging one piece of portable plate near the second sensing chamber side, perpendicular version is arranged on the side away from the second sensing chamber on transverse slat, and portable plate is connected with the first stepper motor, perpendicular version is connected with the second stepper motor, solenoid valve in connecting cylinder, LOAD CELLS, first stepper motor and the second stepper motor are all electrically connected with single-chip microcomputer, to connect successively between LOAD CELLS and single-chip microcomputer sample circuit, filtering circuit and amplifying circuit, sample circuit as shown in Figure 2, comprise transport and placing device A1, resistance R1, resistance R2 and electric capacity C1, resistance R1 and resistance R2 is connected on the in-phase input end of transport and placing device A1, series capacitance C1 between the output terminal of the node between resistance R1 and resistance R2 and transport and placing device A1.
Scroll wheel uniform rotation under the drive of motor, after steel ball enters connecting cylinder from funnel, scroll wheel brings steel ball into first sensing chamber, the surface of camera in the first sensing chamber to steel ball is comprehensively detected, then the steel ball after the first sensing chamber is detected enters the second sensing chamber, the LOAD CELLS of the second sensing chamber by the quality information transmission of steel ball that detects to single-chip microcomputer, when the detection of the first sensing chamber is qualified and the second sensing chamber is detected quality signal meets the requirements, portable plate is opened by control first stepper motor by single-chip microcomputer, and version rise will be erected by control second stepper motor, thus the steel ball be up to the standards is placed in cell therefor.And the first sensing chamber detect quality signal that defective or the second sensing chamber detects undesirable time, portable plate is closed by control first stepper motor by single-chip microcomputer, and by control second stepper motor, perpendicular version is fallen, thus the steel ball be up to the standards is placed in the container of corresponding substandard product.
Wherein, light source adopts LED light source.The angle of connecting cylinder and the first sensing chamber is 90 °.The capacitive reactance of electric capacity C1 is 1000PF.
Last it is noted that the foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, although be described in detail the utility model with reference to previous embodiment, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (4)
1. an intelligent steel ball detection device, it is characterized in that, comprise funnel, scroll wheel, connecting cylinder, first sensing chamber, light source, second sensing chamber, transverse slat and perpendicular version, described funnel is communicated with connecting cylinder, between described connecting cylinder and the first sensing chamber, scroll wheel is set, described scroll wheel is connected by bearing with motor, described light source is arranged on the bottom of the first sensing chamber, and the top of this first sensing chamber and sidewall all arrange video camera, the entrance of described second sensing chamber is connected with the outlet of the first sensing chamber, the bottom of described second sensing chamber arranges LOAD CELLS, described transverse slat is connected with the second sensing chamber by one piece of swash plate, and transverse slat is arranging one piece of portable plate near the second sensing chamber side, described perpendicular version is arranged on the side away from the second sensing chamber on transverse slat, and portable plate is connected with the first stepper motor, perpendicular version is connected with the second stepper motor, solenoid valve in described connecting cylinder, LOAD CELLS, first stepper motor and the second stepper motor are all electrically connected with single-chip microcomputer, to connect successively between described LOAD CELLS and single-chip microcomputer sample circuit, filtering circuit and amplifying circuit, described sample circuit, comprise transport and placing device A1, resistance R1, resistance R2 and electric capacity C1, described resistance R1 and resistance R2 is connected on the in-phase input end of transport and placing device A1, node between described resistance R1 and resistance R2 and series capacitance C1 between the output terminal of transport and placing device A1.
2. intelligent steel ball detection device according to claim 1, is characterized in that, described light source adopts LED light source.
3. intelligent steel ball detection device according to claim 1 and 2, is characterized in that, the angle of described connecting cylinder and the first sensing chamber is 90 °.
4. intelligent steel ball detection device according to claim 1 and 2, is characterized in that, the capacitive reactance of described electric capacity C1 is 1000PF.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420608213.8U CN204101472U (en) | 2014-10-21 | 2014-10-21 | Intelligence steel ball detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420608213.8U CN204101472U (en) | 2014-10-21 | 2014-10-21 | Intelligence steel ball detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204101472U true CN204101472U (en) | 2015-01-14 |
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ID=52269891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420608213.8U Expired - Fee Related CN204101472U (en) | 2014-10-21 | 2014-10-21 | Intelligence steel ball detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204101472U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104316535A (en) * | 2014-10-21 | 2015-01-28 | 无锡明珠钢球有限公司 | Intelligent steel ball detection device |
| CN107737730A (en) * | 2017-09-30 | 2018-02-27 | 浙江瀚镪自动化设备股份有限公司 | A kind of steel ball automatic sorting device |
-
2014
- 2014-10-21 CN CN201420608213.8U patent/CN204101472U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104316535A (en) * | 2014-10-21 | 2015-01-28 | 无锡明珠钢球有限公司 | Intelligent steel ball detection device |
| CN107737730A (en) * | 2017-09-30 | 2018-02-27 | 浙江瀚镪自动化设备股份有限公司 | A kind of steel ball automatic sorting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150114 Termination date: 20151021 |
|
| EXPY | Termination of patent right or utility model |