CN203030541U - Automatic sorting system of main bearing cover of automobile engine - Google Patents
Automatic sorting system of main bearing cover of automobile engine Download PDFInfo
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- CN203030541U CN203030541U CN 201320023295 CN201320023295U CN203030541U CN 203030541 U CN203030541 U CN 203030541U CN 201320023295 CN201320023295 CN 201320023295 CN 201320023295 U CN201320023295 U CN 201320023295U CN 203030541 U CN203030541 U CN 203030541U
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- feeding port
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Abstract
The utility model relates to the technical field of bearing cover machining, and particularly relates to an automatic sorting system of a main bearing cover of an automobile engine. The automatic sorting system comprises a rack and a control system, wherein a feeding hole is formed in the front end of the rack, a discharging hole is formed in the rear end of the rack, a conveying device, an identifying device, a labeling device and a measuring device are arranged between the feeding hole and the discharging hole, the conveying device comprises a manipulator and a step type conveying mechanism, the manipulator is arranged at the feeding hole, the front end of the identifying device is connected with the feeding hole, the rear end of the identifying device is connected with the labeling device, the rear end of the labeling device is connected with the measuring device which is connected with the discharging hole, and the conveying device, the identifying device, the labeling device and the measuring device are connected with the control system through a PLC (Programmable Logic Controller). Compared with the prior art, the automatic sorting system has the advantages of being novel and simple in structure, solving the problems of mixed loading, misloading, leakage loading, leakage labeling and the like caused by an existing manual sorting and labeling mode, being high in automation degree, and improving the production efficiency.
Description
[technical field]
The utility model relates to the bearing cap processing technique field, specifically a kind of automobile engine main beating cap automation separation system.
[background technology]
Engine is the important motivity parts in the automobile, contain a plurality of main beating cap in the engine, its concrete number is decided according to number of cylinders, in design, the automobile engine main beating cap can be gone up number by corresponding the volume, with the reseting precision in the assurance repetition disassembly process, thus the assembly precision of assurance automobile engine main beating cap and automobile engine cylinder-body.When the automobile engine main beating cap after large batch of streamline machines, need carry out follow-up classification and mark to the main beating cap finished product, at present, normally used method is by human eye identification and artificial separation, measurement, mark, this way not only automaticity is low, inefficiency, and error probability is quite big.
[utility model content]
The purpose of this utility model is exactly will solve above-mentioned deficiency and a kind of automobile engine main beating cap automation separation system is provided, solved not only that the identification of existing human eye and artificial separation mark bring load in mixture, problems such as misloading, neglected loading, no marking mark, and the automaticity height, improved production efficiency.
Design a kind of automobile engine main beating cap automation separation system for achieving the above object, comprise frame and control system, described frame front end is provided with feeding port, described frame rear end is provided with feed opening, be provided with conveying device between described feeding port and the feed opening, recognition device, marking device and measurement mechanism, described conveying device comprises manipulator and step-transit conveyor structure, described manipulator is arranged on the feeding port place, described recognition device front end links to each other with feeding port, described recognition device rear end connects marking device, described marking device rear end connects measurement mechanism, described measurement mechanism links to each other with feed opening, described conveying device, recognition device, marking device and measurement mechanism are by the PLC connection control system.
Described feed opening place is provided with than light product blanking bin and heavier product blanking bin, and described heavier product blanking bin place is provided with meausring apparatus, and described meausring apparatus comprises weighing amplifier and weighing sensor.
Described recognition device is Computer Vision Detection System, and described Computer Vision Detection System comprises vision sensor.
Described marking device comprises marker.
Described measurement mechanism comprises displacement transducer.
Described control system comprises industrial built-in touch PC.
Also comprise reject bin, described reject bin is arranged on the front position place of feed opening.
The utility model is compared with prior art, novel structure, simply, owing between the feeding port of separation system and feed opening, be provided with conveying device, recognition device, marking device and measurement mechanism, and with conveying device, recognition device, marking device and measurement mechanism are by the PLC connection control system, thereby provide a kind of new collection sorting, mark, be measured as the automation separation system of one, take Computer Vision Detection System identification respectively, adopt displacement transducer to measure, and integrated mark, systems such as sorting, human eye identification and artificial separation have been avoided, what mark produced loads in mixture, misloading, neglected loading, the generation of problems such as no marking mark, thus stability and the reliability of main beating cap sorting work guaranteed; In addition, automobile engine main beating cap automation separation system described in the utility model is complete function not only, system stability, and efficient is high, and simple to operate, and the automaticity height is worthy of popularization.
[description of drawings]
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is circuit connection diagram of the present utility model;
Among the figure: 1, frame 2, recognition device 3, marking device 4, measurement mechanism 5, manipulator 6, step-transit conveyor structure 7, than light product blanking bin 8, heavier product blanking bin 9, weighing amplifier 10, weighing sensor 11, marker 12, displacement transducer 13, industrial built-in touch PC14, reject bin.
[specific embodiment]
Further specify below below in conjunction with accompanying drawing the utility model being done:
As accompanying drawing 1 to shown in the accompanying drawing 3, the utility model comprises: frame 1 and control system, this frame is the aluminium alloy extrusions frame, the frame front end is provided with feeding port, frame rear end is provided with feed opening, be provided with conveying device between feeding port and the feed opening, recognition device 2, marking device 3 and measurement mechanism 4, conveying device comprises manipulator 5 and step-transit conveyor structure 6, manipulator is arranged on the feeding port place, the recognition device front end links to each other with feeding port, the recognition device rear end connects marking device, the marking device rear end connects measurement mechanism, measurement mechanism links to each other with feed opening, conveying device, recognition device, marking device and measurement mechanism are by the PLC connection control system, recognition device is Computer Vision Detection System, Computer Vision Detection System comprises vision sensor, marking device comprises marker 11, measurement mechanism comprises displacement transducer 12, control system comprises industrial built-in touch PC13, the feed opening place is provided with than light product blanking bin 7 and heavier product blanking bin 8, heavier product blanking bin place is provided with meausring apparatus, and meausring apparatus comprises weighing amplifier 9 and weighing sensor 10, and the front position place of feed opening is provided with reject bin 14.
The utility model adopts comprehensively that computer vision sets, high-precision weighing, high-precision digital inductance measurement and manipulator technology, to identify module collections such as separation system, detection system, marking system, automation sorting, measurement and mark have been realized, have high stability and reliability, thereby solved the identification of existing human eye and artificial separation mark, be prone to load in mixture, problems such as misloading, neglected loading, no marking mark.
In the utility model, workpiece is carried and is adopted manipulator and the combination of step-transit conveyor structure; Workpiece sets the employing Computer Vision Detection System, cover to set different types of main bearing of engine, and the following adopted high-precision weighing carries out the secondary check; Work measurement adopts 4 high-precision digital inductance measurements, eliminates workpiece putting position error simultaneously, has realized high-acruracy survey, and certainty of measurement can reach 0.0001mm; To sum up, it is artificial that the utility model adopts automation equipment and technology to substitute, and guaranteed stability and the reliability of automobile engine main beating cap sorting work.
The utility model is not subjected to the restriction of above-mentioned embodiment; other any do not deviate from change, the modification done under spiritual essence of the present utility model and the principle, substitutes, combination, simplify; all should be the substitute mode of equivalence, be included within the protection domain of the present utility model.
Claims (7)
1. automobile engine main beating cap automation separation system, comprise frame and control system, described frame front end is provided with feeding port, described frame rear end is provided with feed opening, it is characterized in that: be provided with conveying device between described feeding port and the feed opening, recognition device, marking device and measurement mechanism, described conveying device comprises manipulator and step-transit conveyor structure, described manipulator is arranged on the feeding port place, described recognition device front end links to each other with feeding port, described recognition device rear end connects marking device, described marking device rear end connects measurement mechanism, described measurement mechanism links to each other with feed opening, described conveying device, recognition device, marking device and measurement mechanism are by the PLC connection control system.
2. the system as claimed in claim 1, it is characterized in that: described feed opening place is provided with than light product blanking bin and heavier product blanking bin, and described heavier product blanking bin place is provided with meausring apparatus, and described meausring apparatus comprises weighing amplifier and weighing sensor.
3. system as claimed in claim 1 or 2, it is characterized in that: described recognition device is Computer Vision Detection System, and described Computer Vision Detection System comprises vision sensor.
4. system as claimed in claim 3, it is characterized in that: described marking device comprises marker.
5. system as claimed in claim 4, it is characterized in that: described measurement mechanism comprises displacement transducer.
6. system as claimed in claim 5, it is characterized in that: described control system comprises industrial built-in touch PC.
7. system as claimed in claim 6, it is characterized in that: also comprise reject bin, described reject bin is arranged on the front position place of feed opening.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201320023295 CN203030541U (en) | 2013-01-16 | 2013-01-16 | Automatic sorting system of main bearing cover of automobile engine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201320023295 CN203030541U (en) | 2013-01-16 | 2013-01-16 | Automatic sorting system of main bearing cover of automobile engine |
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CN203030541U true CN203030541U (en) | 2013-07-03 |
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CN 201320023295 Expired - Fee Related CN203030541U (en) | 2013-01-16 | 2013-01-16 | Automatic sorting system of main bearing cover of automobile engine |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103692777A (en) * | 2013-12-18 | 2014-04-02 | 柳州杰诺瑞汽车电器***制造有限公司 | Engine on-line marking device and marking method thereof |
CN103983647A (en) * | 2014-06-04 | 2014-08-13 | 震宇(芜湖)实业有限公司 | Visual inspection device for inspecting automobile parts |
CN104722498A (en) * | 2015-03-16 | 2015-06-24 | 机科发展科技股份有限公司 | Automatic detecting and sorting machine for crankshafts |
CN104759418A (en) * | 2015-03-16 | 2015-07-08 | 机科发展科技股份有限公司 | Piston automatic detection sorting machine |
CN105856862A (en) * | 2016-04-28 | 2016-08-17 | 丰业迪睦斯(芜湖)汽车部件有限公司 | Marking device for automobile compartment door limiter shells |
CN107175910A (en) * | 2017-05-25 | 2017-09-19 | 东莞长盈精密技术有限公司 | Automatic code spraying system |
-
2013
- 2013-01-16 CN CN 201320023295 patent/CN203030541U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103692777A (en) * | 2013-12-18 | 2014-04-02 | 柳州杰诺瑞汽车电器***制造有限公司 | Engine on-line marking device and marking method thereof |
CN103983647A (en) * | 2014-06-04 | 2014-08-13 | 震宇(芜湖)实业有限公司 | Visual inspection device for inspecting automobile parts |
CN104722498A (en) * | 2015-03-16 | 2015-06-24 | 机科发展科技股份有限公司 | Automatic detecting and sorting machine for crankshafts |
CN104759418A (en) * | 2015-03-16 | 2015-07-08 | 机科发展科技股份有限公司 | Piston automatic detection sorting machine |
CN104722498B (en) * | 2015-03-16 | 2018-04-06 | 机科发展科技股份有限公司 | A kind of bent axle automatic detection separator |
CN105856862A (en) * | 2016-04-28 | 2016-08-17 | 丰业迪睦斯(芜湖)汽车部件有限公司 | Marking device for automobile compartment door limiter shells |
CN107175910A (en) * | 2017-05-25 | 2017-09-19 | 东莞长盈精密技术有限公司 | Automatic code spraying system |
CN107175910B (en) * | 2017-05-25 | 2019-09-06 | 东莞长盈精密技术有限公司 | Automatic code spraying system |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130703 Termination date: 20200116 |
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CF01 | Termination of patent right due to non-payment of annual fee |