CN104316533A - Steel ball detection device - Google Patents
Steel ball detection device Download PDFInfo
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- CN104316533A CN104316533A CN201410560570.6A CN201410560570A CN104316533A CN 104316533 A CN104316533 A CN 104316533A CN 201410560570 A CN201410560570 A CN 201410560570A CN 104316533 A CN104316533 A CN 104316533A
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- sensing chamber
- connecting cylinder
- steel ball
- light source
- stepper motor
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Abstract
The invention discloses a steel ball detection device. The device comprises a funnel, a connecting cylinder, a detection room, a light source, a horizontal plate and a vertical plate, wherein the funnel is communicated with the detection room by the connecting cylinder; a solenoid valve is arranged on the connecting cylinder; the light source is arranged at the bottom of the detection room; cameras are arranged on both the top and side walls of the detection room; the horizontal plate is connected with the detection room by an oblique plate; a movable plate is arranged at the side, close to the detection room, of the horizontal plate; the vertical plate is arranged at the side, away from the detection room, of the horizontal plate; the movable plate is connected with a first stepping motor; the vertical plate is connected with a second stepping motor; the solenoid valve in the connecting cylinder, the first stepping motor and the second stepping motor are electrically connected with a singlechip. The device can be used for achieving the aim of detecting the surfaces of steel balls with high efficiency and high accuracy.
Description
Technical field
The present invention relates to a kind of steel ball detection device.
Background technology
At present, steel ball becomes base parts and components relatively more conventional in gearing, in existing commercial production, because of the reason of mechanical wear, usually there is the phenomenon of surface fracture in process of production in steel ball, and the method for existing employing desk checking, its checkability is low, and the precision of inspection is not high enough, some trickle damage is not easy not detect.
Summary of the invention
The object of the invention is to, for the problems referred to above, propose a kind of steel ball detection device, to realize the advantage of high-level efficiency, high precision test steel ball surface.
For achieving the above object, the technical solution used in the present invention is:
A kind of steel ball detection device, comprise funnel, connecting cylinder, sensing chamber, light source, transverse slat and perpendicular version, described funnel is communicated with sensing chamber by connecting cylinder, described connecting cylinder arranges solenoid valve, described light source is arranged on the bottom of sensing chamber, and the top of this sensing chamber and sidewall all arrange video camera, described transverse slat is connected with sensing chamber by one piece of swash plate, and transverse slat is arranging one piece of portable plate near sensing chamber side, described perpendicular version is arranged on the side away from sensing chamber on transverse slat, and portable plate is connected with the first stepper motor, perpendicular version is connected with the second stepper motor, solenoid valve in described connecting cylinder, first stepper motor and the second stepper motor are all electrically connected with single-chip microcomputer.
Preferably, described light source adopts LED light source.
Preferably, the angle of described connecting cylinder and sensing chamber is 120 °.
Technical scheme of the present invention has following beneficial effect:
Technical solution of the present invention, by utilizing gravity, make steel ball drop in sensing chamber, because inertia steel ball rolls in sensing chamber, and be arranged on light source bottom sensing chamber for sensing chamber balanced illumination is provided, and by being arranged on the camera in sensing chamber, the whole surface of steel ball is detected, thus reach the object of high-level efficiency, high precision test steel ball surface.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the steel ball detection device described in the embodiment of the present invention.
By reference to the accompanying drawings, in the embodiment of the present invention, Reference numeral is as follows:
1-funnel; 2-connecting cylinder; 3-solenoid valve; 4-sensing chamber; 5-light source; 6-transverse slat; 7-erects version.
Embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
As shown in Figure 1, a kind of steel ball detection device, comprise funnel, connecting cylinder, sensing chamber, light source, transverse slat and perpendicular version, funnel is communicated with sensing chamber by connecting cylinder, connecting cylinder arranges solenoid valve, light source is arranged on the bottom of sensing chamber, and the top of this sensing chamber and sidewall all arrange video camera, transverse slat is connected with sensing chamber by one piece of swash plate, and transverse slat is arranging one piece of portable plate near sensing chamber side, perpendicular version is arranged on the side away from sensing chamber on transverse slat, and portable plate is connected with the first stepper motor, perpendicular version is connected with the second stepper motor, solenoid valve in connecting cylinder, first stepper motor and the second stepper motor are all electrically connected with single-chip microcomputer.After steel ball enters connecting cylinder from funnel, solenoid valve is opened, thus after putting next steel ball, solenoid closure, after solenoid valve is opened, steel ball enters sensing chamber by connecting cylinder, the surface of camera in sensing chamber to steel ball is comprehensively detected, and when detection is qualified, then portable plate is opened by control first stepper motor by single-chip microcomputer, and version rise will be erected by control second stepper motor, thus the steel ball be up to the standards is placed in cell therefor.And when detecting defective, portable plate is closed by control first stepper motor by single-chip microcomputer, and perpendicular version is fallen by control second stepper motor, thus is placed into by the steel ball be up to the standards in the container of corresponding substandard product.
Wherein, light source adopts LED light source.The angle of connecting cylinder and sensing chamber is 120 °.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. a steel ball detection device, it is characterized in that, comprise funnel, connecting cylinder, sensing chamber, light source, transverse slat and perpendicular version, described funnel is communicated with sensing chamber by connecting cylinder, described connecting cylinder arranges solenoid valve, described light source is arranged on the bottom of sensing chamber, and the top of this sensing chamber and sidewall all arrange video camera, described transverse slat is connected with sensing chamber by one piece of swash plate, and transverse slat is arranging one piece of portable plate near sensing chamber side, described perpendicular version is arranged on the side away from sensing chamber on transverse slat, and portable plate is connected with the first stepper motor, perpendicular version is connected with the second stepper motor, solenoid valve in described connecting cylinder, first stepper motor and the second stepper motor are all electrically connected with single-chip microcomputer.
2. steel ball detection device according to claim 1, is characterized in that, described light source adopts LED light source.
3. steel ball detection device according to claim 1 and 2, is characterized in that, the angle of described connecting cylinder and sensing chamber is 120 °.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410560570.6A CN104316533A (en) | 2014-10-21 | 2014-10-21 | Steel ball detection device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410560570.6A CN104316533A (en) | 2014-10-21 | 2014-10-21 | Steel ball detection device |
Publications (1)
Publication Number | Publication Date |
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CN104316533A true CN104316533A (en) | 2015-01-28 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201410560570.6A Pending CN104316533A (en) | 2014-10-21 | 2014-10-21 | Steel ball detection device |
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CN (1) | CN104316533A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105642565A (en) * | 2016-02-02 | 2016-06-08 | 芜湖文达精密机械科技有限公司 | Wear-resisting ball surface detecting device |
CN105665289A (en) * | 2016-02-02 | 2016-06-15 | 芜湖文达精密机械科技有限公司 | Automatic detection system for grinding balls |
CN105728338A (en) * | 2016-02-02 | 2016-07-06 | 芜湖文达精密机械科技有限公司 | Abrasion-resisting ball detecting and screening device |
Citations (5)
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US20020135756A1 (en) * | 2001-03-21 | 2002-09-26 | Mitsuhiro Matsuoka | Inspection apparatus for surfaces of spheres |
CN101430290A (en) * | 2008-12-10 | 2009-05-13 | 南京尊莱科技有限公司 | Steel ball surface defect detection apparatus |
CN101701921A (en) * | 2009-11-06 | 2010-05-05 | 河南科技大学 | Spherical surface defect detection method based on machine vision |
CN103286081A (en) * | 2013-05-07 | 2013-09-11 | 浙江工业大学 | Monocular multi-perspective machine vision-based online automatic sorting device for steel ball surface defect |
CN204101473U (en) * | 2014-10-21 | 2015-01-14 | 无锡明珠钢球有限公司 | Steel ball detection device |
-
2014
- 2014-10-21 CN CN201410560570.6A patent/CN104316533A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020135756A1 (en) * | 2001-03-21 | 2002-09-26 | Mitsuhiro Matsuoka | Inspection apparatus for surfaces of spheres |
CN101430290A (en) * | 2008-12-10 | 2009-05-13 | 南京尊莱科技有限公司 | Steel ball surface defect detection apparatus |
CN101701921A (en) * | 2009-11-06 | 2010-05-05 | 河南科技大学 | Spherical surface defect detection method based on machine vision |
CN103286081A (en) * | 2013-05-07 | 2013-09-11 | 浙江工业大学 | Monocular multi-perspective machine vision-based online automatic sorting device for steel ball surface defect |
CN204101473U (en) * | 2014-10-21 | 2015-01-14 | 无锡明珠钢球有限公司 | Steel ball detection device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105642565A (en) * | 2016-02-02 | 2016-06-08 | 芜湖文达精密机械科技有限公司 | Wear-resisting ball surface detecting device |
CN105665289A (en) * | 2016-02-02 | 2016-06-15 | 芜湖文达精密机械科技有限公司 | Automatic detection system for grinding balls |
CN105728338A (en) * | 2016-02-02 | 2016-07-06 | 芜湖文达精密机械科技有限公司 | Abrasion-resisting ball detecting and screening device |
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Application publication date: 20150128 |
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