CN204052953U - A kind of lathe with air-cooling apparatus - Google Patents
A kind of lathe with air-cooling apparatus Download PDFInfo
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- CN204052953U CN204052953U CN201420575366.7U CN201420575366U CN204052953U CN 204052953 U CN204052953 U CN 204052953U CN 201420575366 U CN201420575366 U CN 201420575366U CN 204052953 U CN204052953 U CN 204052953U
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- 238000001816 cooling Methods 0.000 title claims abstract description 40
- 238000001035 drying Methods 0.000 claims abstract description 12
- 239000000839 emulsion Substances 0.000 abstract description 30
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 28
- 229910052742 iron Inorganic materials 0.000 abstract description 14
- 239000002699 waste material Substances 0.000 abstract description 12
- 238000011084 recovery Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- 238000003754 machining Methods 0.000 description 9
- 238000003723 Smelting Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000012809 cooling fluid Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000005555 metalworking Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 206010048768 Dermatosis Diseases 0.000 description 1
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical group OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 230000002528 anti-freeze Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
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- 230000001050 lubricating effect Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052752 metalloid Inorganic materials 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
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- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
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- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 208000017520 skin disease Diseases 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- -1 tin metalloid Chemical class 0.000 description 1
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- Auxiliary Devices For Machine Tools (AREA)
Abstract
The utility model discloses a kind of lathe with air-cooling apparatus, comprise lathe main body, back centre and lathe tool, lathe tool comprises cutter and anti-lathe tool; Described back centre and lathe tool are positioned in lathe main body; Also comprise clamping device, front top and air jet system, air jet system comprises nozzle, collector, appendix, magnetic valve, drying machine, cooling driers, air accumulator and screw air compressor, lathe tool is positioned at the one end away from back centre in lathe main body, before be toply positioned at clamping device, collector, appendix, drying machine, cooling driers, air accumulator are connected successively with screw air compressor, magnetic valve is positioned on appendix, and nozzle is distributed on collector.The utility model can improve the recovery utilization rate of waste iron filing on the one hand, and protect operator on the other hand healthy, clean environment, pollution-free, environmental protection, avoid emulsion and cool the energy and the wasting of resources that cause, greatly reduce cost.
Description
Technical field
The utility model belongs to Cutting lathe field, specifically, relates to a kind of lathe with air-cooling apparatus.
Background technology
In metal cutting process, for improving stock-removing efficiency, improve the precision of workpiece and reduce workpiece surface roughness, tool life, reach best economic effect, just must reduce cutter and workpiece, friction between cutter and chip, take away cutting region internal cause material deformation in time and the heat produced.Reach these objects, by the exploitation cutter material of high-hardness high temperature resistant and the geometry of improvement of cutter on the one hand, as along with the coming out one after another of the cutter materials such as high-speed steel, carbide alloy and pottery, the machining accuracy of metal cutting and efficiency are improved rapidly; Adopt on the other hand the cutting of function admirable (mill) to cut liquid and can improve stock-removing efficiency, reduction workpiece surface roughness, tool life, obtains good economic benefit.Cutting fluid should have the effect of following several respects: cooling, lubrication, cleaning and antirust.
Emulsion is a kind of high performance semi-synthetic metal working fluid, is specially adapted to the processing of aluminum metal and alloy thereof, but is not suitable for leaded material, such as some brass and tin metalloid.Emulsion also can effectively prevent processing work from getting rusty or be subject to chemical attack, effectively can also prevent bacterium from corroding and infect.At present, emulsion, due to its important effect, is widely used in machining.Particularly in recent years, the manufacturing process of some advanced persons as the appearance of superhigh-speed cutting, the growth at double especially of its use amount.
In traditional machining, need to use a large amount of emulsion to be cast in cutting region.Along with human society showing great attention to environmental protection, the negative effect using emulsion to bring can not be ignored.These impacts are mainly manifested in: 1. use emulsion to add manufacturing cost in a large number.In European car manufacturing industry, the cost of emulsion accounts for 16.9% of total manufacturing cost.Comprise the expense of purchase emulsion, use emulsion equipment needed thereby expense, maintenance and liquid waste processing expense etc.And the cost of charp tool only accounts for 7.5% of total manufacturing cost.2. in emulsion containing the environmentally harmful additive such as mineral oil and sulphur, phosphorus, chlorine, as front unprocessed or deal with improperly in discharged, then can to environment.3. the health of emulsion to operator threatens, and can bring out multiple dermatosis and respiratory tract, PUD D.4., under the high-temperature condition of cutting region, cut the chemical substance oxidation in the easy emulsified liquid of flow chip obtained, be difficult to reclaim, cause the wasting of resources.
Major part lathe is all adopt traditional emulsion cooling technology, to the iron filings cut all when waste product is sold.Emulsion due to water, finish sticks to iron filings surface, and after contacting with air, the corrosion repeatedly of iron filings surface, corruption is decomposed.Traditional emulsion cooling technology, cooling fluid at high temperature can nebulize volatilization, and the additive (as sulphur, chlorine etc.) in cooling fluid is poisonous, harmful, severe contamination air, and directly threat operator is healthy.After waste iron filing reclaims, first compression packing is carried out, extruding part oil, water, emulsion, then the baking of about 300 degree is carried out, smelt entering middle frequency furnace again after oil, emulsion burning, because humidity has the waste iron filing of water or oil directly to enter smelting furnace to produce splash, there is potential safety hazard, must toast burning.Simultaneously due to a large amount of corrosion corruption in waste iron filing surface that emulsion causes, again by a large amount of scaling loss in smelting process, the recovery utilization rate of waste iron filing is reduced, this method has become most of waste iron filing and has reclaimed the typical process flow of smelting.Due to the refuse that metal cutting waste iron filing is machining, processing enterprise only sells as waste product, and nearly all processing enterprise can not get on to carry out to drop into, improve in the utilization of waste product.
The use of emulsion is very general, such as, Chinese Patent Application No.: 99123016.7, November 19 1999 applying date, this invention relates to the metalworking coolant of process equipment and parts in a kind of metal cutting process, by animal oil, Sodium Benzoate, natrium nitrosum, lubricating oil, triethanolamine forms, that one has lubrication, cooling, anticorrosion, antifreeze lubricating fluid, during use, it is free from environmental pollution, do not produce peculiar smell, nontoxic, do not produce foam, nonflammable, using method is simple, do not precipitate in process, it is a kind of use safety, reliable metalworking coolant.Visible, the use of emulsion is very general.
Emulsion cooling cools intermetallic composite coating surface by people sometimes together with Air flow two kinds of methods combining.Such as, Chinese Patent Application No.: 200820033640.2, the applying date, on 03 28th, 2008, this utility model discloses a kind of cooling controller of metal cutting, this device is by installing a set of Control device of liquid cooling comprising supply tank and liquid fraction magnetic valve and form on lathe, a set of air-cooling apparatus comprising air compressor and gas proportional solenoid valve composition is formed, two cover cooling devices are connected on respectively on the nozzle of workpiece cutting region, workpiece near cutting region is also fixed with thermocouple, the other end of thermocouple is connected with the input of signal amplifier, the output connection data display of signal amplifier, the output of gas proportional solenoid valve and liquid fraction magnetic valve difference connection control device, the input of controller is connected with the output of signal amplifier, and is connected with the input of data display equipment.This device intelligence degree is high, and precise control is real-time, and good cooling results, can improve machining accuracy, extends cutting tool service life, realizes green metal machining.But it exists complex structure, operating difficulties, especially also needs by cooling fluid, and iron filings still exist the problem reclaiming difficulty.
But the use of emulsion brings a lot of negative issue to industrial production.Such as, emulsion high material consumption; In use procedure, emulsion transmission is inconvenient, and reclaim filter and use inconvenience, pump motor power consumption is large; Because there is emulsion to spray in processing, periphery not environmentally, environment is poor; Vaporific volatile matter, directly affects operator healthy simultaneously; Reclaim baking burning power consumption when smelting large.For above series of problems, so now in the urgent need to providing a kind of scheme that can solve above-mentioned emulsion cooling problem.
Summary of the invention
The problem that 1, will solve
For the emulsion high material consumption occurred in existing emulsion cooling procedure, transmission is inconvenient, and working environment is poor, and power consumption is large, be unfavorable for the recovery of later stage waste iron filing, increase the problem of the returned enterprise cost of raw material, the utility model provides a kind of lathe with air-cooling apparatus, and it is easily oxidized and reclaim the problem of difficulty that it not only can solve flow chip, and cost is low, environmentally safe, Optimization Work environment, economizes on resources and the energy.
2, technical scheme
For solving the problem, the technical scheme that the utility model provides is as follows.
With a lathe for air-cooling apparatus, comprise lathe main body, back centre and lathe tool, described lathe tool comprises cutter and anti-lathe tool; Described back centre and lathe tool are positioned in lathe main body; Also comprise clamping device, front top and air jet system; Described air jet system comprises nozzle, collector, appendix, magnetic valve, drying machine, cooling driers, air accumulator and screw air compressor; Described clamping device is positioned at the one end away from back centre in lathe main body; Described front be toply positioned at clamping device; Described collector, appendix, drying machine, cooling driers, air accumulator are connected successively with screw air compressor; Described magnetic valve is positioned on appendix; Described nozzle is distributed on collector.
Preferably, described air accumulator volume is 1.5-2m
3.
Preferably, described nozzle and the angle of vertical direction are 0-60 °.
Preferably, the quantity of described nozzle is 2-30.
Preferably, described nozzle and the angle of vertical direction are 45 °.
Preferably, described nozzle is fan nozzle.
Preferably, described magnetic valve is check valve.
Preferably, also comprise air inlet pipe 16, described air inlet pipe 16 is connected on screw air compressor 15.
3, beneficial effect
Compared to prior art, the beneficial effects of the utility model are:
(1) the utility model comprises lathe main body, back centre and lathe tool, and lathe tool comprises cutter and anti-lathe tool; Back centre and lathe tool are positioned in lathe main body; Also comprise clamping device, front top and air jet system; Air jet system comprises nozzle, collector, appendix, magnetic valve, drying machine, cooling driers, air accumulator and screw air compressor; Blessing device is positioned at the one end away from back centre in lathe main body; Front top being positioned at accommodates device; Collector, appendix, drying machine, cooling driers, air accumulator are connected successively with screw air compressor; Magnetic valve is positioned on appendix; Nozzle is distributed on collector.Screw air compressor motor power consumption is little, and takes central gas supply, is easy to automatic control.Clamping device avoids processing shaft member and turns around, thus substantially increases machining accuracy and working (machining) efficiency.The clean DRY CUTTING method that pressure-air cooling technology is formed, in process, the iron filings of generation only contact with air, form very thin oxide-film, do not have water just can not be corroded.Such one side saves the roasting procedure of about 300 ° in smelting, has saved the energy, and it is healthy on the other hand to protect operator, clean environment, pollution-free, avoids chip that emulsion brings easily oxidized and reclaim the problem of difficulty;
(2) angle of the utility model nozzle and vertical direction is 0-60 °, and the quantity of nozzle is 2-30, and suitable spray angle and nozzle quantity make refrigeration better be played.Especially, when the angle of nozzle and vertical direction is 45 °, air cooled effect is best;
(3) the utility model nozzle is fan nozzle, and spray channel is smooth greatly.
(4) the utility model magnetic valve is check valve, and air accumulator volume is 1.5-2m
3.The use air duct of check valve becomes and is easy to control.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1, lathe main body; 2, clamping device; 3, front top; 6, back centre; 7, lathe tool; 71, cutter; 72, anti-lathe tool; 8, nozzle; 9, collector; 10, appendix; 11, magnetic valve; 12, drying machine; 13, cooling driers; 14, air accumulator; 15, screw air compressor; 16, air inlet pipe.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in detail.
Embodiment 1
As shown in Figure 1, a kind of lathe with air-cooling apparatus, comprises lathe main body 1, back centre 6 and lathe tool 7, and lathe tool 7 comprises cutter 71 and anti-lathe tool 72; Back centre 6 and lathe tool 7 are positioned in lathe main body 1; Also comprise clamping device 2, front top 3 and air jet system; Air jet system comprises nozzle 8, collector 9, appendix 10, magnetic valve 11, drying machine 12, cooling driers 13, air accumulator 14, screw air compressor 15 and air inlet pipe 16; Clamping device 2 is positioned at the one end away from back centre 6 in lathe main body 1; Front top 3 are positioned at blessing device 2; Collector 9, appendix 10, drying machine 12, cooling driers 13, air accumulator 14 are connected successively with screw air compressor 15; Magnetic valve 11 is positioned on appendix 10; Nozzle 8 is distributed on collector 9.The volume of air accumulator 14 is 1.5m
3, substantially meet the needs of lathe, and do not waste, the quantity of nozzle 8 is 10, and nozzle 8 is 45 ° with the angle of vertical direction, and nozzle 8 is fan nozzle, and magnetic valve 11 is check valve, and air inlet pipe 16 is connected on screw air compressor 15.
During use, open the magnetic valve 11 on pipeline, then open screw air compressor 15, output pressure is at 0.8-1.5mpa.Drying machine 12 pairs of delivery airs carry out water-oil separating and air oxygen detrition, and cooling driers 13 is to dried Air flow extremely-10 °.The main pipeline that cooled air arranges in workshop, ejects from nozzle 8, and to the direct chilled air cools of the cutter in machining, the iron filings of generation are not easily corroded, and easily reclaim; On the one hand in smelting, in turn save roasting procedure, saved the energy, reduced cost, protect operator on the other hand healthy, clean environment, pollution-free, avoid chip that emulsion brings easily oxidized and reclaim the problem of difficulty.
Embodiment 2
With embodiment 1, difference is the volume of air accumulator 14 is 2m
3, the angle 0 ° of nozzle 8 and vertical direction, the quantity of tracheae 1 is 2.
Embodiment 3
With embodiment 1, difference is the volume of air accumulator 14 is 1.8m
3, the angle 60 ° of nozzle 8 and vertical direction, the quantity of tracheae 1 is 30.
Claims (8)
1. with a lathe for air-cooling apparatus, comprise lathe main body (1), back centre (6) and lathe tool (7), described lathe tool (7) comprises cutter (71) and anti-lathe tool (72); Described back centre (6) and lathe tool (7) are positioned in lathe main body (1); It is characterized in that: also comprise clamping device (2), front top (3) and air jet system; Described air jet system comprises nozzle (8), collector (9), appendix (10), magnetic valve (11), drying machine (12), cooling driers (13), air accumulator (14) and screw air compressor (15); Described clamping device (2) is positioned at the one end away from back centre (6) in lathe main body (1); Described front top (3) are positioned at clamping device (2); Described collector (9), appendix (10), drying machine (12), cooling driers (13), air accumulator (14) are connected successively with screw air compressor (15); Described magnetic valve (11) is positioned on appendix (10); Described nozzle (8) is distributed on collector (9).
2. a kind of lathe with air-cooling apparatus according to claims 1, is characterized in that: described air accumulator (15) volume is 1.5-2m
3.
3. a kind of lathe with air-cooling apparatus according to claims 1, is characterized in that: described nozzle (8) is 0-60 ° with the angle of vertical direction.
4. a kind of lathe with air-cooling apparatus according to claims 1, is characterized in that: the quantity of described nozzle (8) is 2-30.
5. a kind of lathe with air-cooling apparatus according to claims 3, is characterized in that, described nozzle (8) is 45 ° with the angle of vertical direction.
6. a kind of lathe with air-cooling apparatus according to claims 4, is characterized in that, described nozzle (8) is fan nozzle.
7. according to a kind of lathe with air-cooling apparatus in claims 1-6 described in any one, it is characterized in that: described magnetic valve (11) is check valve.
8. according to a kind of lathe with air-cooling apparatus described in claims 7, it is characterized in that: also comprise air inlet pipe (16), described air inlet pipe (16) is connected on screw air compressor (15).
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CN201420575366.7U CN204052953U (en) | 2014-10-08 | 2014-10-08 | A kind of lathe with air-cooling apparatus |
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CN201420575366.7U CN204052953U (en) | 2014-10-08 | 2014-10-08 | A kind of lathe with air-cooling apparatus |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108746670A (en) * | 2017-12-29 | 2018-11-06 | 南京涵曦月自动化科技有限公司 | A kind of small intelligent control numerically controlled lathe |
CN110842220A (en) * | 2019-12-02 | 2020-02-28 | 金华愉悦机械科技有限公司 | Clamp for cooling turned workpiece |
CN112894479A (en) * | 2021-03-30 | 2021-06-04 | 一修哥智能科技(苏州)有限公司 | Air cooling system suitable for machining center |
CN113020730A (en) * | 2021-03-10 | 2021-06-25 | 福建新峰科技有限公司 | Automatic material feeding unit that receives of wire-electrode cutting |
CN113103053A (en) * | 2021-03-19 | 2021-07-13 | 上海航天精密机械研究所 | Nitrogen protection system, method and medium suitable for high-speed dry cutting |
CN113681244A (en) * | 2021-09-16 | 2021-11-23 | 攀时(上海)高性能材料有限公司 | Dry processing method of alloy contact |
-
2014
- 2014-10-08 CN CN201420575366.7U patent/CN204052953U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108746670A (en) * | 2017-12-29 | 2018-11-06 | 南京涵曦月自动化科技有限公司 | A kind of small intelligent control numerically controlled lathe |
CN110842220A (en) * | 2019-12-02 | 2020-02-28 | 金华愉悦机械科技有限公司 | Clamp for cooling turned workpiece |
CN113020730A (en) * | 2021-03-10 | 2021-06-25 | 福建新峰科技有限公司 | Automatic material feeding unit that receives of wire-electrode cutting |
CN113103053A (en) * | 2021-03-19 | 2021-07-13 | 上海航天精密机械研究所 | Nitrogen protection system, method and medium suitable for high-speed dry cutting |
CN113103053B (en) * | 2021-03-19 | 2022-08-16 | 上海航天精密机械研究所 | Nitrogen protection system, method and medium suitable for high-speed dry cutting |
CN112894479A (en) * | 2021-03-30 | 2021-06-04 | 一修哥智能科技(苏州)有限公司 | Air cooling system suitable for machining center |
CN113681244A (en) * | 2021-09-16 | 2021-11-23 | 攀时(上海)高性能材料有限公司 | Dry processing method of alloy contact |
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