CN207205990U - A kind of cutter cooling and lubricating system - Google Patents

A kind of cutter cooling and lubricating system Download PDF

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Publication number
CN207205990U
CN207205990U CN201721224521.0U CN201721224521U CN207205990U CN 207205990 U CN207205990 U CN 207205990U CN 201721224521 U CN201721224521 U CN 201721224521U CN 207205990 U CN207205990 U CN 207205990U
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China
Prior art keywords
pressure
atomizer
cutter
booster pump
lubricating system
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CN201721224521.0U
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Chinese (zh)
Inventor
熊伟强
王成勇
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DG ARMORINE ENERGY-EFFICIENT AND ECO-FRIENDLY TECH Co Ltd
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DG ARMORINE ENERGY-EFFICIENT AND ECO-FRIENDLY TECH Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1038Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality
    • B23Q11/1061Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality using cutting liquids with specially selected composition or state of aggregation

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling And Boring (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The utility model provides a kind of cutter cooling and lubricating system, and the system includes:Carbon dioxide source;The booster pump being connected with carbon dioxide source;The high-pressure bottle being connected with booster pump;Characterized in that, the system also includes the compressed air source being connected with booster pump;The atomizer being connected with high-pressure bottle;The nozzle being connected with atomizer;The source of lubrication being connected with atomizer.The utility model can discharge the heat of a large amount of intermetallic composite coatings, and workpiece and cutter are cooled down, while lubricating oil is lubricated to cutter, improve cutter life and processing effect.

Description

A kind of cutter cooling and lubricating system
Technical field
The utility model belongs to metal working technical area, and in particular to a kind of cutter cooling and lubricating system.
Background technology
In various metals process, (some non-limiting examples of process of metal working include metal working fluid (MWF) Working angles, forming process etc.) during lubrication and cooling metal and useful to appropriate machining function.Specifically, MWF increases Life tools, appropriate surface smoothness is ensured significantly, it is allowed to the faster manufacture rate and energy during reducing machining disappears Consumption.Metal working fluid is typically water-in-oil emulsion, wherein oil lubrication cutting band, and water cooling cutting band.However, oil and water Mixture is there is a possibility that MWF causes environmental problem and occupational health problem.This may be attributed to (at least partly so) can be Metal, organic principle and the microorganism of aggregation in these fluids, and these liquid are excessively sprayed in pole in mechanical processing process When the aerosol that is likely to form.The air quality in workshop can be reduced by the aerosol that these oil solutions are formed and some In the case of may potentially cause that acute and/or chronic skin influences and lung influences on worker.Water-in-oil emulsion is easily because micro- Biological attack and hard water ion accumulation and there is Quality Down with the time, this may cause waste disposal issues, especially when mixed When compound contains poisonous additive.Therefore when MEF reaches final service life, they can become bazardous waste.If Other solvents than water can be used to provide the lubrication of minimum, then can be substantially eliminated relevant with MWF many Environmental problem and health problem.
Therefore, it is desirable that the metal working lubricant that minimum necessary amounts are provided using nonaqueous solvents is acted on.Such replacement Property solvent can advantageously reduce or eliminate the problem of relevant with water base MWF, and therefore reduce or eliminate to traditional MWF safeguard The needs of system or processing system such as pump and piece-rate system.In addition, sending the lubrication for passing minimum to protect resource, more one is maintained The high quality process operation of cause, and reduce service life cycle emissions, at the same time go far towards to eliminate potentially with tradition Health risk relevant water base MWF and spoilage problems.
In view of this, it is necessary in the technology of prior art further Optimal improvements, there is provided a kind of new intermetallic composite coating Cooling system.
Utility model content
In view of this, the utility model provides a kind of cutter cooling and lubricating system, and the utility model can discharge a large amount of gold Belong to the heat of processing, workpiece and cutter cooled down, while lubricating oil is lubricated to cutter, improve cutter life and Processing effect.
The technical solution of the utility model is:A kind of cutter cooling and lubricating system, the system include:
Carbon dioxide source;
The booster pump being connected with carbon dioxide source;
The high-pressure bottle being connected with booster pump;Characterized in that,
The system also includes the compressed air source being connected with booster pump;
The atomizer being connected with high-pressure bottle;
The nozzle being connected with atomizer;
The source of lubrication being connected with atomizer.
Further, high-pressure solenoid valve is provided between the carbon dioxide source and booster pump.
Further, the high-pressure bottle is respectively equipped with pressure inductor, the first temperature inductor, primary heater, institute State pressure inductor and be connected to pressure gauge, safety relief valve.
Further, outlet high-pressure solenoid valve is provided between the high-pressure bottle and atomizer.
Further, second temperature inductor and the second heating are provided between the outlet high-pressure solenoid valve and atomizer Device.
Further, hand valve and oil-measuring pump are sequentially provided between the source of lubrication and the atomizer.
Further, delicate flow device is provided between the high-pressure solenoid valve and the booster pump.
In the utility model, pass through the CO of prior art2Calibrating gas bottle is simultaneously full of liquid CO2To be more as carbon dioxide source After individual jar parallel connection, jar hand valve is opened, is controlled and opened by pressure-resistant 100 kilograms of high-pressure solenoid valves, then it is accurate by one Flow measurement device, pressure-detecting device, booster pump is reached, compressed air makes pumping action, pressure is raised, by CO2Enter one Step pressurization, then flows to high-pressure bottle, according to CO2The principle of gas-liquid-solid three-phase figure, supercriticality is maintained at, it is necessary to raise To suitable temperature, so high-pressure bottle is heated and pressurize, and detection temperature and pressure, reach required temperature Afterwards, outlet high-pressure solenoid valve, CO are opened2Pipeline flow-direction exit portion through long length, in order to make up temperature losses, cloth again herein Put heater, after heating, atomizer and oil passage and together with, then flow to nozzle, spray phase in nozzle tip Become, discharge amount of heat, workpiece and cutter are cooled down, while lubricating oil is lubricated to cutter, improves the cutter longevity Life and processing effect.
The beneficial effects of the utility model be that it is possible to improve intermetallic composite coating efficiency and recovery, be reduced to manufacture product The amount of required raw material;The intermetallic composite coating solution additive such as chelating agent using auxiliary can be avoided, these additives can band Carry out process problem;It is compatible with a variety of traditional and unconventional base oil, can if any high oxidation stability, durability and recycling The fluorinated oil and surfactant of energy property, the service life cycle bears less vegetable oil and tool for oil replacement thing There is the petroleum based oil of surfactant;The utility model can discharge the heat of a large amount of intermetallic composite coatings, and workpiece and cutter are carried out Cool, while lubricating oil is lubricated to cutter, improves cutter life and processing effect.
Present utility model application people in metalworking operation using supercritical carbon dioxide (supercritical CO 2) lubricate, Cooling and/or the new method of emptying chip.Conventionally used water-based metal working fluid (MWF) is to perform these functions, even if making It may cause high economic cost, occupational health cost and environmental cost with water.Two in critical-temperature and critical pressure Carbonoxide is some oily adjustable solvents of dissolving.This means can be by the oily gap that send and be handed to previous water beam and do not reach In space.CO2 bags oil dispersion can at full speed eject from nozzle and pass oil to send, and formed and done in cutting region Ice.CO2 rapid expansion causes the cooling under cryogenic temperature.This rapid expansion of CO2 and/or CO2 solution is because pressure Power declines and significantly cooled down, and can reach less than about -80 DEG C of temperature, the heat of a large amount of intermetallic composite coatings is discharged, to workpiece Cooled down with cutter, while lubricating oil is lubricated to cutter.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belong to the scope of the utility model protection.
Embodiment
A kind of cutter cooling and lubricating system, the system include:
Carbon dioxide source 1;
The booster pump 2 being connected with carbon dioxide source 1;
The high-pressure bottle 3 being connected with booster pump 2;Characterized in that,
The system also includes the compressed air source 5 being connected with booster pump 2;
The atomizer 4 being connected with high-pressure bottle 3;
The nozzle 7 being connected with atomizer 4;
The source of lubrication 6 being connected with atomizer 4.
Further, high-pressure solenoid valve 11 is provided between the carbon dioxide source 1 and booster pump 2.
Further, the high-pressure bottle 3 is respectively equipped with pressure inductor 32, the heating of the first temperature inductor 34, first Device 35, the pressure inductor are connected to pressure gauge 33, safety relief valve 31.
Further, outlet high-pressure solenoid valve 36 is provided between the high-pressure bottle 3 and atomizer 4.
Further, it is provided with second temperature inductor 41 and second between the outlet high-pressure solenoid valve 11 and atomizer 4 Heater 42.
Further, hand valve 61 and oil-measuring pump 62 are sequentially provided between the source of lubrication and the atomizer 4.
Further, delicate flow device 12 is provided between the high-pressure solenoid valve 11 and the booster pump 2.
In the utility model, pass through the CO of prior art2Calibrating gas bottle is simultaneously full of liquid CO2To be more as carbon dioxide source After individual jar parallel connection, jar hand valve is opened, is controlled and opened by pressure-resistant 100 kilograms of high-pressure solenoid valves, then it is accurate by one Flow measurement device, pressure-detecting device, booster pump is reached, compressed air makes pumping action, pressure is raised, by CO2Enter one Step pressurization, then flows to high-pressure bottle, according to CO2The principle of gas-liquid-solid three-phase figure, supercriticality is maintained at, it is necessary to raise To suitable temperature, so high-pressure bottle is heated and pressurize, and detection temperature and pressure, reach required temperature Afterwards, outlet high-pressure solenoid valve, CO are opened2Pipeline flow-direction exit portion through long length, in order to make up temperature losses, cloth again herein Put heater, after heating, atomizer and oil passage and together with, then flow to nozzle, spray phase in nozzle tip Become, discharge amount of heat, workpiece and cutter are cooled down, while lubricating oil is lubricated to cutter, improves the cutter longevity Life and processing effect.
The beneficial effects of the utility model be that it is possible to improve intermetallic composite coating efficiency and recovery, be reduced to manufacture product The amount of required raw material;The intermetallic composite coating solution additive such as chelating agent using auxiliary can be avoided, these additives can band Carry out process problem;It is compatible with a variety of traditional and unconventional base oil, can if any high oxidation stability, durability and recycling The fluorinated oil and surfactant of energy property, the service life cycle bears less vegetable oil and tool for oil replacement thing There is the petroleum based oil of surfactant;The utility model can discharge the heat of a large amount of intermetallic composite coatings, and workpiece and cutter are carried out Cool, while lubricating oil is lubricated to cutter, improves cutter life and processing effect.
Present utility model application people in metalworking operation using supercritical carbon dioxide (supercritical CO 2) lubricate, Cooling and/or the new method of emptying chip.Conventionally used water-based metal working fluid (MWF) is to perform these functions, even if making It may cause high economic cost, occupational health cost and environmental cost with water.Two in critical-temperature and critical pressure Carbonoxide is some oily adjustable solvents of dissolving.This means can be by the oily gap that send and be handed to previous water beam and do not reach In space.CO2 bags oil dispersion can at full speed eject from nozzle and pass oil to send, and formed and done in cutting region Ice.CO2 rapid expansion causes the cooling under cryogenic temperature.This rapid expansion of CO2 and/or CO2 solution is because pressure Power declines and significantly cooled down, and can reach less than about -80 DEG C of temperature, the heat of a large amount of intermetallic composite coatings is discharged, to workpiece Cooled down with cutter, while lubricating oil is lubricated to cutter.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and And in the case of without departing substantially from spirit or essential attributes of the present utility model, it can realize that this practicality is new in other specific forms Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained All changes in justice and scope are included in the utility model.Any reference in claim should not be considered as limitation Involved claim.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It is appreciated that other embodiment.It is noted that the technical characteristic not being described in detail in the utility model, can lead to Cross any prior art realization.

Claims (7)

1. a kind of cutter cooling and lubricating system, the system include:
Carbon dioxide source;
The booster pump being connected with carbon dioxide source;
The high-pressure bottle being connected with booster pump;Characterized in that,
The system also includes the compressed air source being connected with booster pump;
The atomizer being connected with high-pressure bottle;
The nozzle being connected with atomizer;
The source of lubrication being connected with atomizer.
2. cutter cooling and lubricating system according to claim 1, it is characterised in that the carbon dioxide source and booster pump it Between be provided with high-pressure solenoid valve.
3. cutter cooling and lubricating system according to claim 1, it is characterised in that the high-pressure bottle is respectively equipped with pressure Inductor, the first temperature inductor, primary heater, the pressure inductor are connected to pressure gauge, safety relief valve.
4. cutter cooling and lubricating system according to claim 1, it is characterised in that between the high-pressure bottle and atomizer Provided with outlet high-pressure solenoid valve.
5. cutter cooling and lubricating system according to claim 4, it is characterised in that the outlet high-pressure solenoid valve and atomization Second temperature inductor and secondary heater are provided between device.
6. cutter cooling and lubricating system according to claim 1, it is characterised in that the source of lubrication and the atomizer Between be sequentially provided with hand valve and oil-measuring pump.
7. cutter cooling and lubricating system according to claim 2, it is characterised in that the high-pressure solenoid valve and the supercharging Delicate flow device is provided between pump.
CN201721224521.0U 2017-09-22 2017-09-22 A kind of cutter cooling and lubricating system Active CN207205990U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721224521.0U CN207205990U (en) 2017-09-22 2017-09-22 A kind of cutter cooling and lubricating system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721224521.0U CN207205990U (en) 2017-09-22 2017-09-22 A kind of cutter cooling and lubricating system

Publications (1)

Publication Number Publication Date
CN207205990U true CN207205990U (en) 2018-04-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443163A (en) * 2017-09-22 2017-12-08 东莞安默琳机械制造技术有限公司 A kind of cutter cooling and lubricating system
CN114476396A (en) * 2021-12-31 2022-05-13 中国建材国际工程集团有限公司 Micro-positive pressure microbubble continuous oil supply device for cutting equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443163A (en) * 2017-09-22 2017-12-08 东莞安默琳机械制造技术有限公司 A kind of cutter cooling and lubricating system
CN114476396A (en) * 2021-12-31 2022-05-13 中国建材国际工程集团有限公司 Micro-positive pressure microbubble continuous oil supply device for cutting equipment

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