CN204030891U - Generator stator of vehicle coil inserting apparatus system - Google Patents
Generator stator of vehicle coil inserting apparatus system Download PDFInfo
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- CN204030891U CN204030891U CN201420502172.4U CN201420502172U CN204030891U CN 204030891 U CN204030891 U CN 204030891U CN 201420502172 U CN201420502172 U CN 201420502172U CN 204030891 U CN204030891 U CN 204030891U
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- slot wedge
- ball screw
- rule
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Abstract
The utility model provides a kind of generator stator of vehicle coil inserting apparatus system, comprises line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism; Line sending frame mechanism is for delivering to winding mechanism by copper cash; Winding mechanism is for the waveform coiling to copper cash; Storage line cup mechanism is for storing and the good coil of coiling being reported and submitted to rule position; Stator fixed mechanism is for placement and the location of stator core; Rule mechanism embeds in iron core for waveform coil; Slot wedge mechanism, for by molded slot wedge and cut-out, delivers to slot wedge storehouse, and inserts in stator, completes generator stator of vehicle rule.The utility model effectively combines traditional stator wave-winding machine and stator coil inserting machine, can directly be coiled into waveform coil, carry out alternate positive and negative coiling, improve copper factor, the motor traveling comfort thermal diffusivity of stator, also promoted the production efficiency of whole automobile current generator, saved human resources simultaneously.
Description
Technical field
The utility model relates to electric motor of automobile manufacturing, especially the stator built-in line system in design vehicle motor.
Background technology
At present generator unit stator is by a coil winder coiling and to press be waveform coil around the equipment of rule comparison in equipment maturation in the industry, carries out rule and slot wedge by manually coil band frock being transported on another coil inserting apparatus.Owing to being first coiling corrugating again, flying disc diameter is larger, is unfavorable for production and processing, and efficiency is low.Can not just rewind, can allow motor traveling comfort and poor radiation, the copper factor of stator is low.
Utility model content
The technical problem that the utility model solves is to provide a kind of generator stator of vehicle rule system.ASM-11A generator unit stator is to utilize fixing sheave opposing connection stitch movement locus to control around coil inserting apparatus, is directly coiled into waveform coil, can allow the little property of winding mechanism, raises the efficiency.And can carry out alternate positive and negative coiling, improve copper factor, the motor traveling comfort thermal diffusivity of stator.Coiling and rule complete at same equipment, can effectively enhance productivity.
The technical scheme that the utility model technical solution problem adopts is: generator stator of vehicle coil inserting apparatus system, comprise frame, line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism are installed in described frame; Described line sending frame mechanism is for delivering to described winding mechanism by copper cash; Described winding mechanism is for waveform (the just rewinding) coiling to copper cash; Described storage line cup mechanism is for storing the waveform coil that coiling is good and the good coil of coiling being reported and submitted to rule position; Described stator fixed mechanism is for the placement of stator core and the location of stator core; Described rule mechanism is for embedding waveform coil good coiling in the iron core placing; Described slot wedge mechanism, for by molded slot wedge and cut off, delivers to slot wedge storehouse, and inserts in the stator after rule, completes generator stator of vehicle rule.
In adopting technique scheme, the utility model can also adopt or combine and adopt following further technical side to press:
Described line sending frame mechanism comprises line sending frame mechanism installing rack, the first servomotor, the second servomotor, the first ball screw, the second ball screw, line sending sliding seat installing rack, line sending sliding seat, trimming parts and dials line parts, described line sending frame mechanism installing rack is arranged in described frame, described the first ball screw and the first servomotor are fixed on line sending frame part mounting rack, the first ball screw described in described the first driven by servomotor, described the first ball screw drives described line sending sliding seat installing rack to move up and down, the second ball screw described in described the second driven by servomotor, described the second ball screw drives described line sending sliding seat level to move left and right, described trimming parts are cut off copper cash for after having wound the line, described group of line parts are used for stirring copper cash position, coiling can be completed smoothly.
Described winding mechanism comprises winding mechanism installing rack, the 3rd servomotor, the 4th servomotor, the 5th servomotor, the 6th servomotor, the 3rd ball screw, the 4th ball screw, the 5th ball screw, box part, the first linear guides, skeleton fixed part, skeleton lifting piece, thread nipping member, pushes away line parts, flying disc parts, winding former, line ball foot part and line ball beriberi cylinder; Described winding mechanism installing rack is arranged in described frame, described the 3rd servomotor, the 3rd ball screw, the first linear guide rails assembling are on described winding mechanism installing rack, the 3rd ball screw described in described the 3rd driven by servomotor, described the 3rd ball screw drives described box part to move up and down along described the first linear guides; The 4th ball screw described in described the 4th driven by servomotor, described the 4th ball screw drives described skeleton fixed part to move up and down; The 5th ball screw described in described the 5th driven by servomotor, described the 5th ball screw drives described skeleton lifting piece to move up and down; Described in described the 6th driven by servomotor, flying disc parts have rotated coiling action; Described thread nipping member is arranged on told winding mechanism installing rack, for gripping the end of a thread; Described winding former and described line ball foot part are arranged on told winding mechanism installing rack, for moulding coiling shape; Described line ball beriberi cylinder is used for promoting line ball foot part so that coil molding; The described line parts that push away are installed on middle hollow shaft, thereby fix with told winding mechanism installing rack, for the coil winding is come off from described winding former.
Described storage line cup mechanism comprises storage line cup installing rack, the first motor, the first dispenser, the first rotating disk and storage line mould; Described storage line cup installing rack is arranged in described frame, and described the first dispenser is arranged on described storage line cup installing rack; Described the first motor drives described the first dispenser; Described the first dispenser drives described the first rotating disk to determine angle rotation; Described storage line mould be arranged on tell on the first rotating disk, for storing the waveform coil winding.
Described stator fixed mechanism comprises the first rotary cylinder, stator rack, the 7th servomotor, the 6th ball screw, stator compacting part, stator positioning cylinder, stator positioning element; Described stator rack is installed with institute and is told in frame, for placing stator; Described the first rotary cylinder connects and drives described stator rack; The 6th ball screw described in described the 7th driven by servomotor, described the 6th ball screw drives described stator compacting part to move up and down, thereby compresses or unclamp described stator; Described stator positioning cylinder drives described stator positioning element to move up and down, and to locate the angle of stator, ensures completing of subsequent handling rule and slot wedge.
Described slot wedge mechanism comprises that slot wedge part mounting rack, the 8th servomotor, the 9th servomotor, forming slot wedge parts, slot wedge cut off parts, slot wedge storage warehouse installing rack, the second motor, the second dispenser, the second rotating disk and slot wedge storage warehouse; Described slot wedge part mounting rack is arranged in described frame, and described the 8th servomotor is arranged on described slot wedge installing rack, and forming slot wedge mechanism described in described the 8th driven by servomotor, is pressed into given shape by slot wedge; Cylinder is arranged on slot wedge part mounting rack and promotes described slot wedge shut-off mechanism, and molded slot wedge is cut into regular length, and is stored in described slot wedge storage warehouse; Gear of described the 9th driven by servomotor drives the gear of slot wedge storage warehouse bottom to rotate, and drives the rotation of described slot wedge storage warehouse; Described the second dispenser is arranged on described slot wedge storage warehouse installing rack; Described the second motor drives described the second dispenser, drives described the second rotating disk to determine angle rotation, and described slot wedge storage warehouse is rotated to rule position.
Described rule mechanism comprises rule mechanism installing rack, the tenth servomotor, the 11 servomotor, the 12 servomotor, the 7th ball screw, the 8th ball screw, rule lifting piece, wedge anchorage lifting piece; Described rule mechanism installing rack is arranged in described frame, described the tenth servomotor, the 11 servomotor are fixed on described rule mechanism installing rack, described the tenth servomotor, the 11 servomotor drive described the 7th ball screw simultaneously, and described the 7th ball screw drives simultaneously the rise certain position motion of described rule lifting piece and described wedge anchorage lifting piece; The 8th ball screw described in described the 12 driven by servomotor, described the 8th ball screw drives described rule lifting piece rising certain position motion; Described the 90 private takes servomotor, the 11 servomotor drives described the 7th ball screw again, drives described rule lifting piece and wedge anchorage lifting piece to rise simultaneously, completes the whole action of rule.
Described rule system also comprises Electric Appliance Cabinet, in described Electric Appliance Cabinet, be provided with controller, described controller is connected and its action is controlled with described line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism respectively, described rule system also comprises control panel, described control panel is connected with described controller, in described frame, be also provided with control panel installing rack, described control panel is arranged on described control panel installing rack.
The beneficial effects of the utility model are: the utility model effectively combines traditional stator wave-winding machine and stator coil inserting machine, on this equipment, be provided with line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism, carry out respectively line sending, coiling, storage line, wedge anchorage and rule, manually stator is taken out by workman, complete generator stator of vehicle rule.The utility model has effectively adopted servomotor, cylinder and ball screw on each station, locates accurately by mechanized equipment, has guaranteed automatically completing of operation efficiently and accurately on each station.The utility model can directly be coiled into waveform coil, carries out alternate positive and negative coiling, improves copper factor, the motor traveling comfort thermal diffusivity of stator, has also promoted the production efficiency of whole automobile current generator simultaneously, has saved human resources.And coiling and rule complete at same equipment, can effectively enhance productivity.
Brief description of the drawings
Fig. 1-1 is integrated model schematic diagram of the present utility model;
Fig. 1-2 is the left view of Fig. 1-1;
Fig. 2-1 is line sending frame mechanism schematic diagram of the present utility model;
Fig. 2-2 are the left view of Fig. 2-1;
Fig. 3-1 is winding mechanism schematic diagram of the present utility model;
Fig. 3-2 are the left view of Fig. 3-1;
Fig. 4-1 is the cutaway view of storage line cup mechanism;
Fig. 4-2 are the vertical view of storage line cup mechanism.
Fig. 5-1 is stator fixed mechanism schematic diagram;
Fig. 5-2 are the left view of Fig. 5-1;
Fig. 6-1 is slot wedge structural scheme of mechanism;
Fig. 6-2 are the left view of Fig. 6-1;
Fig. 7-1 is slot wedge storage warehouse rotating mechanism schematic diagram;
Fig. 7-2 are the left view of Fig. 7-1;
Fig. 8-1 is rule structural scheme of mechanism;
Fig. 8-2 are rule mechanism vertical view.
Embodiment
With reference to accompanying drawing.
Generator stator of vehicle rule system of the present utility model comprises frame 100, and line sending frame mechanism 1, winding mechanism 2, storage line cup mechanism 3, stator fixed mechanism 4, slot wedge mechanism 5, slot wedge storage warehouse rotating mechanism 6 and rule mechanism 7 are installed in frame 100.Wherein line sending frame mechanism 1, for copper cash being delivered to the clamp place of winding mechanism 2, can complete coiling smoothly; Winding mechanism 2, for the coiling to copper cash (just rewinding), becomes waveform; Store up line cup mechanism 3 for storing the waveform coil that winding mechanism 2 coilings are good, and determine angle by dispenser driving and rotate, delivered to 7 places of rule mechanism; Stator fixed mechanism 4, for clamping the angle of stator and location stator, can complete rule and slot wedge smoothly; Slot wedge mechanism 5 is for compressing by slot wedge, and cut off, and is stored in slot wedge storage warehouse; Slot wedge storage warehouse rotating mechanism 6 is for storing the slot wedge suppressing, and driven and determined angle and rotate by dispenser, delivered to 7 places of rule mechanism; Rule mechanism 7 is for good coiling waveform coil is embedded in stator slot, and the slot wedge in slot wedge storage warehouse is pressed in stator slot.
Storage line cup mechanism 3 and slot wedge storage warehouse 6 have all adopted calibration rotary structure, by driven by servomotor dispenser, make to store up line cup and slot wedge storage warehouse Rotate 180 degree accurately at every turn, make to store up line cup switches between two stations of winding mechanism and rule mechanism, slot wedge storage warehouse switches between two stations of slot wedge mechanism and rule mechanism, can make thus entire machine continuous operation, thereby enhance productivity.
Line sending frame mechanism 1, winding mechanism 2, storage line cup mechanism 3, stator fixed mechanism 4, slot wedge mechanism 5, slot wedge storage warehouse rotating mechanism 6, and the concrete work station ordinal relation of rule mechanism 7 is: line sending frame mechanism 1 is delivered to copper cash at the thread clamping mechanism place of winding mechanism 2, thread clamping mechanism clips copper cash, winding mechanism 2 carries out coiling (just rewinding) to copper cash, and by around have to copper cash put into storage line cup mechanism 3, angle Rotate 180 is determined in dispenser driving makes to store up line cup arrival rule mechanism 7 tops, slot wedge mechanism 5 is compressing by slot wedge, and cut off and be stored into slot wedge storage warehouse 6, dispenser drive determine angle Rotate 180 degree make slot wedge storage warehouse 6 arrive rule mechanism 7 directly over, workman manually puts into stator stator fixed mechanism 4, stator fixed mechanism 4 clamps stator, and by stator positioning element, stator is located, rule mechanism 7 embeds coil good coiling in stator slot, finally the slot wedge suppressing is embedded in stator slot, complete the rule operation of generator stator of vehicle.
Line sending frame mechanism 1 comprises line sending frame mechanism installing rack 11, the first servomotor 12, the second servomotor 13, the first ball screw 14, the second ball screw 15, line sending sliding seat installing rack 16, line sending sliding seat 17, trimming parts 18 and group line parts 19, in line sending frame mechanism installing rack 11 installing rack frames 100, the first ball screw 14 and the first servomotor 12 are fixed on line sending frame mechanism installing rack 11, the first servomotor 12 drives the first ball screw 14, the first ball screw 14 drives line sending sliding seat installing rack 16 to move up and down, the second servomotor 13 is fixed on line sending sliding seat installing rack 16, line sending sliding seat 17 is arranged on the top of line sending sliding seat installing rack 16, the second servomotor 13 drives the second ball screw 15, the second ball screw 15 drives line sending sliding seat 17 levels to move left and right, thereby copper cash is delivered to winding mechanism 2, trimming parts 18 are cut off copper cash for after having wound the line, dial line parts 19 for stirring copper cash position, make clamp gripping the end of a thread smoothly of winding mechanism 2, to ensure completing of subsequent handling.
Winding mechanism 2 comprises winding mechanism installing rack 21, the 3rd servomotor 22, the 4th servomotor 23, the 5th servomotor 24, the 6th servomotor 25, the 3rd ball screw 26, the 4th ball screw 27, the 5th ball screw 28, box part 29, the first linear guides 210, skeleton fixed part 211, skeleton lifting piece 212, thread nipping member 213, push away line parts 214, flying disc parts 215, winding former 216, line ball foot part is with 217 and line ball beriberi cylinder 218, winding mechanism installing rack 21 is arranged in frame 100, line sending frame mechanism 1 is delivered to the end of a thread at thread nipping member 213 places of winding mechanism 2, thread nipping member 213 clips the end of a thread, prepare coiling, the 3rd servomotor 22, the 3rd ball screw 26 and the first linear guides 210 are arranged on winding mechanism installing rack 21, the 3rd servomotor 22 drives the 3rd ball screw 26, the three ball screws 26 to drive box part 29 to move up and down along the first linear guides 210, the 4th servomotor 23 drives the 4th ball screw 27, the four ball screws 27 to drive skeleton fixed part 211 to move up and down, the 5th servomotor 24 drives the 5th ball screw 28, the five ball screws 28 to drive skeleton lifting piece 211 to move up and down, the 6th servomotor 25 drives flying disc parts 215, and flying disc parts 215 rotate, and makes copper cash on winding former 216, and line ball beriberi cylinder 218 acts on line ball foot part 217, makes it act on the coil on winding former 216, and coil finally becomes waveform coil, after coiling action and coil molding, push away line parts 214 and act on the coil winding, make coil from winding former 216 come off, to ensure completing of subsequent handling.
Storage line cup mechanism 3 comprises storage line cup installing rack 31, the first motor 32, the first dispenser 33, the first rotating disk 34, storage line cup 35 and storage line mould 36, storage line cup installing rack 31 is arranged in frame 100, the first dispenser 33 is arranged on storage line cup installing rack 31, the first motor connects and 32 driving the first dispensers 33, the first dispenser 33 connects and drives the first rotating disk 34 to carry out 180 degree determines angle rotation, make the first rotating disk 34 by the storage line cup 35 that contains waveform coil deliver to rule mechanism 7 directly over, to ensure completing of subsequent handling; Storage line cup 35 is arranged on the first rotating disk 34.
Stator fixed mechanism 4 comprises the first rotary cylinder 41, stator rack 42, the 7th servomotor 43, the 6th ball screw 44, stator compacting part 45, stator positioning cylinder 46 and stator positioning element 47, customization rack 42 is arranged in frame 100, manually stator is placed on stator rack 42, pneumatic actuation the first rotary cylinder 41, the first rotary cylinder 41 drives stator rack 42 to carry out 180 degree to determine angle and rotate to rule parts 7, the 7th servomotor 43 drives the 6th ball screw 44, the 6th ball screw 44 drives stator compacting part 45 to move up and down, with the compression to stator or unclamp, pneumatic actuation stator positioning cylinder 46, stator positioning cylinder 46 drives stator positioning element 47 to move up and down, and to locate the angle of stator, ensures that subsequent handling rule and slot wedge can accurately complete.
Slot wedge mechanism 5 comprises that slot wedge part mounting rack 51, the 8th servomotor 52, the 9th servomotor 53, forming slot wedge parts 54, slot wedge cut off parts 55 and slot wedge storage warehouse rotating mechanism 6, slot wedge storage warehouse rotating mechanism 6 comprises slot wedge storage warehouse installing rack 61, the second motor 62, the second dispenser 63, the second rotating disk 64 and slot wedge storage warehouse 65, slot wedge part mounting rack 51 is arranged in frame 100, the 8th servomotor 52 is arranged on slot wedge part mounting rack 51, slot wedge storage warehouse installing rack 61 is arranged on slot wedge part mounting rack 51, the 8th servomotor 52 drives slot wedge profiled part 54, slot wedge is pressed into given shape by forming slot wedge parts 54, in Fig. 6-2, arrow represents slot wedge channel direction, cylinder promotes slot wedge and cuts off parts 55, molded slot wedge is cut into regular length, and be stored in slot wedge storage warehouse 65, the second dispenser 63 is arranged on slot wedge storage warehouse installing rack 61, the second motor 62 connects and drives the second dispenser 63, the second rotating disk 64 is arranged on the second dispenser 63, the second dispenser 63 drives the second rotating disk 64 to carry out 180 degree to determine angle rotation, slot wedge storage warehouse 65 is rotated to rule mechanism 7, the 9th servomotor 53 driven wheels rotate, drive 65 rotations of slot wedge storage warehouse, make slot wedge of every cut-out, slot wedge storage warehouse 65 is just determined angle rotation, make to cut off rear slot wedge and can accurately put into slot wedge storage warehouse 65, to ensure completing of subsequent handling.
Rule mechanism 7 comprises rule mechanism installing rack 71, the tenth servomotor the 72, the 11 servomotor the 73, the 12 servomotor 74, the 7th ball screw 75, the 8th ball screw 76, rule lifting piece 77, wedge anchorage lifting piece 78.Rule mechanism installing rack 71 is arranged in frame 100, the tenth servomotor the 72, the 11 servomotor 73 is fixed on rule mechanism installing rack 71, the tenth servomotor the 72, the 11 servomotor 73 drives the 7th ball screw 75, the seven ball screws 75 to connect simultaneously and can drive rule lifting piece 77 and described wedge anchorage lifting piece 78 certain position that simultaneously rises; The 12 servomotor 74 drives the 8th ball screw 76, the eight ball screws 76 to drive rule lifting piece 77 rising certain positions; Last the 9th servomotor 72, the tenth servomotor 73 drive the 7th ball screw 75 again, drive rule lifting piece 77 and wedge anchorage lifting piece 78 to rise simultaneously, complete stator built-in line action.
So far, whole generator stator of vehicle rule completes, and now needs workman that the stator after rule is manually taken off, and the stator core of rule is not put on stator positioning mechanism again, to ensure the continuous service of entire machine.In practical operation, the calibration rotational structure of storage line cup and the calibration rotational structure of slot wedge storage warehouse, ensured the continuous operation of entire machine, realizes high efficiency semi-automatic production.
The utility model is also provided with Electric Appliance Cabinet, in Electric Appliance Cabinet, be provided with controller, controller is connected with servomotor and the cylinder of line sending frame mechanism 1, winding mechanism 2, storage line cup mechanism 3, stator fixed mechanism 4, slot wedge mechanism 5, slot wedge storage warehouse rotating mechanism 6 and rule mechanism 7 respectively; Entire machine is also provided with control panel, and control panel adopts visual control, manually can be in the enterprising line operate of control panel and monitoring; Control panel is inner to be directly connected with the controller of Electric Appliance Cabinet inside, through the control program manually pre-entering, can accurately control the close-open operation of each servomotor and cylinder, to ensure completing of each operation precise and high efficiency; Frame 100 is provided with control panel installing rack, and control panel is arranged on control panel installing rack, and can move with staff's erect-position.
Claims (8)
1. generator stator of vehicle coil inserting apparatus system, comprises frame, it is characterized in that: line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism are installed in described frame; Described line sending frame mechanism is for delivering to described winding mechanism by copper cash; Described winding mechanism is for the waveform coiling to copper cash; Described storage line cup mechanism is for storing the waveform coil that coiling is good and the good coil of coiling being reported and submitted to rule position; Described stator fixed mechanism is for the placement positioning of stator; Described rule mechanism is for embedding waveform coil good coiling in the iron core placing; Described slot wedge mechanism, for by molded slot wedge and cut off, delivers to slot wedge storehouse, and inserts in the stator after rule, completes generator stator of vehicle rule.
2. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described line sending frame mechanism comprises line sending frame mechanism installing rack, the first servomotor, the second servomotor, the first ball screw, the second ball screw, line sending sliding seat installing rack, line sending sliding seat, trimming parts and dials line parts, described line sending frame mechanism installing rack is arranged in described frame, described the first ball screw and the first servomotor are fixed on line sending frame mechanism installing rack, the first ball screw described in described the first driven by servomotor, described the first ball screw drives described line sending sliding seat installing rack to move up and down, the second ball screw described in described the second driven by servomotor, described the second ball screw drives described line sending sliding seat level to move left and right, described trimming parts are cut off copper cash for after having wound the line, described group of line parts are used for stirring copper cash position, coiling can be completed smoothly.
3. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described winding mechanism comprises winding mechanism installing rack, the 3rd servomotor, the 4th servomotor, the 5th servomotor, the 6th servomotor, the 3rd ball screw, the 4th ball screw, the 5th ball screw, box part, the first linear guides, skeleton fixed part, skeleton lifting piece, thread nipping member, pushes away line parts, flying disc parts, winding former, line ball foot part and line ball beriberi cylinder; Described winding mechanism installing rack is arranged in described frame, described the 3rd servomotor, the 3rd ball screw, the first linear guide rails assembling are on described winding mechanism installing rack, the 3rd ball screw described in described the 3rd driven by servomotor, described the 3rd ball screw drives described box part to move up and down along described the first linear guides; The 4th ball screw described in described the 4th driven by servomotor, described the 4th ball screw drives described skeleton fixed part to move up and down; The 5th ball screw described in described the 5th driven by servomotor, described the 5th ball screw drives described skeleton lifting piece to move up and down; Described in described the 6th driven by servomotor, flying disc parts have rotated coiling action; Described thread nipping member is arranged on told winding mechanism installing rack, for gripping the end of a thread; Described winding former and described line ball foot part are arranged on told winding mechanism installing rack, for moulding coiling shape; Described line ball beriberi cylinder is used for promoting line ball foot part so that coil molding; The described line parts that push away are installed on middle hollow shaft, thereby fix with told winding mechanism installing rack, for the coil winding is come off from described winding former.
4. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described storage line cup mechanism comprises storage line cup installing rack, the first motor, the first dispenser, the first rotating disk and storage line mould; Described storage line cup installing rack is arranged in described frame, and described the first dispenser is arranged on described storage line cup installing rack; Described the first motor drives described the first dispenser; Described the first dispenser drives described the first rotating disk to determine angle rotation; Described storage line mould is arranged on described the first rotating disk, for storing the waveform coil winding.
5. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described stator fixed mechanism comprises the first rotary cylinder, stator rack, the 7th servomotor, the 6th ball screw, stator compacting part, stator positioning cylinder, stator positioning element; Described stator rack is arranged in described frame, for placing stator; Described the first rotary cylinder connects and drives described stator rack; The 6th ball screw described in described the 7th driven by servomotor, described the 6th ball screw drives described stator compacting part to move up and down, thereby compresses or unclamp described stator; Described stator positioning cylinder drives described stator positioning element to move up and down, and to locate the angle of stator, ensures completing of subsequent handling rule and slot wedge.
6. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described slot wedge mechanism comprises that slot wedge part mounting rack, the 8th servomotor, the 9th servomotor, forming slot wedge parts, slot wedge cut off parts, slot wedge storage warehouse installing rack, the second motor, the second dispenser, the second rotating disk and slot wedge storage warehouse; Described slot wedge part mounting rack is arranged in described frame, and described the 8th servomotor is arranged on described slot wedge installing rack, and forming slot wedge mechanism described in described the 8th driven by servomotor, is pressed into given shape by slot wedge; Cylinder is arranged on slot wedge part mounting rack, for promoting described slot wedge shut-off mechanism, molded slot wedge is cut into regular length, and is stored in described slot wedge storage warehouse; Gear of described the 9th driven by servomotor drives the gear of slot wedge storage warehouse bottom to rotate, and drives the rotation of described slot wedge storage warehouse; Described the second dispenser is arranged on described slot wedge storage warehouse installing rack; Described the second motor drives described the second dispenser, drives described the second rotating disk to determine angle rotation, and described slot wedge storage warehouse is rotated to rule position.
7. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described rule mechanism comprises rule mechanism installing rack, the tenth servomotor, the 11 servomotor, the 12 servomotor, the 7th ball screw, the 8th ball screw, rule lifting piece, wedge anchorage lifting piece; Described rule mechanism installing rack is arranged in described frame, described the tenth servomotor, the 11 servomotor are fixed on described rule mechanism installing rack, described the tenth servomotor, the 11 servomotor drive described the 7th ball screw simultaneously, and described the 7th ball screw drives described rule lifting piece and described wedge anchorage lifting piece to carry out ascending motion simultaneously; The 8th ball screw described in described the 12 driven by servomotor, described the 8th ball screw drives described rule lifting piece to carry out ascending motion.
8. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, it is characterized in that: described rule system also comprises Electric Appliance Cabinet, in described Electric Appliance Cabinet, be provided with controller, described controller respectively with described line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism connect and its action are controlled, described rule system also comprises control panel, described control panel is connected with described controller, in described frame, be also provided with control panel installing rack, described control panel is arranged on described control panel installing rack.
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CN201420502172.4U CN204030891U (en) | 2014-09-02 | 2014-09-02 | Generator stator of vehicle coil inserting apparatus system |
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CN201420502172.4U CN204030891U (en) | 2014-09-02 | 2014-09-02 | Generator stator of vehicle coil inserting apparatus system |
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Cited By (7)
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CN104184278A (en) * | 2014-09-02 | 2014-12-03 | 浙江巨力电机成套设备有限公司 | Automobile generator stator coil inserting machine system |
CN105119442A (en) * | 2015-08-19 | 2015-12-02 | 苏州市圣玛特电机设备制造有限公司 | Frame assembly of pull-in coil inserting machine |
CN106169845A (en) * | 2016-08-29 | 2016-11-30 | 山东中际电工装备股份有限公司 | Winding former segmentation constriction device |
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CN111564306A (en) * | 2020-05-22 | 2020-08-21 | 潍坊万隆电气股份有限公司 | Similar sine type coil press forming equipment for generator stator |
CN113098214A (en) * | 2021-03-02 | 2021-07-09 | 章贡区知更鸟机电产品设计店 | Internal-inserted string separated stator coil processing device |
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CN104184278A (en) * | 2014-09-02 | 2014-12-03 | 浙江巨力电机成套设备有限公司 | Automobile generator stator coil inserting machine system |
CN105119442A (en) * | 2015-08-19 | 2015-12-02 | 苏州市圣玛特电机设备制造有限公司 | Frame assembly of pull-in coil inserting machine |
CN105119442B (en) * | 2015-08-19 | 2017-06-13 | 苏州市圣玛特电机设备制造有限公司 | Draw in formula coil inserting apparatus housing assembly |
CN106169845A (en) * | 2016-08-29 | 2016-11-30 | 山东中际电工装备股份有限公司 | Winding former segmentation constriction device |
CN106169845B (en) * | 2016-08-29 | 2018-08-24 | 山东中际智能装备有限公司 | Winding former is segmented constriction device |
CN109546815A (en) * | 2018-12-20 | 2019-03-29 | 广州市卓易精密机械有限公司 | A kind of pre-inserted indexing mechanism of motor stator insulated groove wedge |
CN109546815B (en) * | 2018-12-20 | 2024-02-27 | 佳木斯电机股份有限公司 | Pre-insertion indexing mechanism of motor stator insulation slot wedge |
CN111564306A (en) * | 2020-05-22 | 2020-08-21 | 潍坊万隆电气股份有限公司 | Similar sine type coil press forming equipment for generator stator |
CN111564306B (en) * | 2020-05-22 | 2021-09-07 | 潍坊万隆电气股份有限公司 | Similar sine type coil press forming equipment for generator stator |
CN113098214A (en) * | 2021-03-02 | 2021-07-09 | 章贡区知更鸟机电产品设计店 | Internal-inserted string separated stator coil processing device |
CN114337153A (en) * | 2021-12-20 | 2022-04-12 | 浙江中车尚驰电气有限公司 | Coil processing equipment and processing method for flat wire stator |
CN114337153B (en) * | 2021-12-20 | 2023-08-18 | 上海戟锋尚驰电气有限公司 | Coil processing equipment and processing method of flat wire stator |
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