CN202384957U - Integrated machine for winding and inserting line of stator - Google Patents
Integrated machine for winding and inserting line of stator Download PDFInfo
- Publication number
- CN202384957U CN202384957U CN2011205755739U CN201120575573U CN202384957U CN 202384957 U CN202384957 U CN 202384957U CN 2011205755739 U CN2011205755739 U CN 2011205755739U CN 201120575573 U CN201120575573 U CN 201120575573U CN 202384957 U CN202384957 U CN 202384957U
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- Prior art keywords
- coiling
- stator
- nose assembly
- guide rail
- paper
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Abstract
The utility model discloses an integrated machine for winding and inserting line of a stator, belonging to the technical field of machinery. With adoption of the integrated machine, the problem that not only the manufacturing cost is increased, but also the space that a combinational machine occupies is still larger because the two working procedures of winding and inserting line are realized by two machines by the existing combinational machine. The integrated machine comprises a rack and a working table plate, wherein the rack is provided with a rotary shaft in a penetrating manner; the working table plate is fixed on a rotary shaft; the rack is provided with a driving mechanism which can be used for driving the rotary shaft to rotate; a winding machine head component is positioned off-center on the working table plate; the rack above the winding machine head component is provided with a winding line hooking device and a stator positioning and lifting device; and the rack below the winding machine head component is provided with a paper feeding device and a paper pushing and line pushing device. The integrated machine is small in occupation space, convenient in carrying and transportation, high in automatic degree and better in matching of each procedure; and the production period is shortened.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of stator winding rule all-in-one.
Background technology
The winding and inserting technology of stator mainly is divided into coiling, rule and embedding paper three big operations.Some needs manual the completion in domestic these operations at present, and some is accomplished by machine, has so promptly increased cost, and the production cycle is also long.For this reason, people have designed the winding and inserting combined machine of a lot of raising automaticities, the devices such as winding and inserting in the cut-out of the location to stator in producing, insulating paper and propelling movement, the coiling are designed to the streamline form, and it is combined.
A kind of winding and inserting combined machine for motor stator [application number: 201010110202.3 like State Intellectual Property Office of the People's Republic of China's announcement; Publication number: CN101764480A]; It comprises coil winding machine and coil inserting apparatus; Also comprise conveyer, described coil winding machine comprises rotary table, Winder and servomotor, and rotary table is provided with die fixture; The base plate of rotary table is provided with a plurality of working positions, and described coil inserting apparatus is provided with the rule propulsion plant and stator compresses protective device.The relative prior motor stator winding of the utility model inserting combined machine winding and inserting efficient is high, can save the labour, and can improve the quality of product.This winding and inserting combined machine has been realized automation to a certain extent, but this unit mahine will wind the line and two operations of rule are divided into two machines and realize, not only increase manufacturing cost, and unit mahine take up room remain unchanged bigger.
Summary of the invention
The purpose of the utility model is to have the problems referred to above to existing technology, has proposed a kind of stator winding rule all-in-one that takes up room little, that automaticity is high.
The purpose of the utility model can realize through following technical proposal: a kind of stator winding rule all-in-one; It is characterized in that; Comprise frame and working plate; Be equipped with a rotating shaft on the described frame, described working plate is fixed in the rotating shaft, and described frame is provided with and can drives the driving mechanism that rotating shaft is rotated; There is the coiling nose assembly described working plate off-centre location, and the frame of described coiling nose assembly top is provided with and can the coiling thread hooking apparatus that lead is wrapped on the coiling nose assembly be in an orderly manner located lowering or hoisting gear with stator being located with going up and down to make stator and the stator that the coiling nose assembly leans; The frame of described coiling nose assembly below be provided with can make the rolling insulating paper by certain-length get in the coiling nose assembly paper-advance unit with can make insulating paper in the coiling nose assembly and be wrapped in the paper that pushes away that coiling nose assembly upper conductor gets in the stator synchronously and push away line apparatus.
The drive mechanism rotating shaft is rotated, and the coiling nose assembly that is fixed on the working plate also and then rotates.When in the station that forwards the coiling thread hooking apparatus to, the coiling thread hooking apparatus with lead on winding former so that the lead that will be wound in circle be pressed in the coiling nose assembly.Working plate is rotated further, and the coiling nose assembly is forwarded in the station of paper-advance unit, and paper-advance unit is cut into certain-length with insulating paper and is pushed in the coiling nose assembly.Working plate is rotated further; The coiling nose assembly forwarded to push away in the station that paper pushes away line apparatus; At this moment; Stator location lowering or hoisting gear descends stator and is resisted against the corresponding upper end of coiling nose assembly, pushes away paper then and pushes away lead and the insulating paper that line apparatus will wind the line in the nose assembly and be pushed in the stator together.In above operation, all accomplish by the winding and inserting all-in-one, need not to operate manually, realize increasingly automated.
In above-mentioned stator winding rule all-in-one; Described coiling nose assembly comprise cylindrical guide rail mount pad be positioned at the guide rail mount pad vane frame and cut somebody's hair; Be provided with guide rail and the blade that all is shaft-like between described guide rail mount pad and the vane frame; The quantity of described guide rail and position are corresponding one by one with the rule embedded paper trough of stator; The bottom of described guide rail is fixed on the inwall of guide rail mount pad, and the bottom of blade is fixed on the lateral surface of vane frame, and described blade can move along guide rail with respect to guide rail with corresponding one by one setting of guide rail and described blade; Described cutting somebody's hair is positioned at the top of vane frame, described outside portion of cutting somebody's hair have and per two adjacent blades between the equal flank one to one in structure and position in rule gap.After on the guide rail that lead is wound into the coiling nose assembly through winding mechanism, blade moves along guide rail, and after stator put in place, vane frame rose, blade with cut somebody's hair also along with rising; Blade extend into the rule embedded paper trough to a certain degree after, cut somebody's hair and continue to rise, up to the flank of the outside portion of cutting somebody's hair the lead on the guide rail is all pushed away be embedded into stator on.
In above-mentioned stator winding rule all-in-one, the sheathed gear wheel that is fixed with on the described guide rail mount pad, on the described working plate there being and the gear wheel pinion in mesh location, is fixed with motor one on the described frame; There is the last hookup that links to each other with pinion the location on the described working plate, and there is the following hookup that links to each other with motor one location on the described frame; Described following hookup is positioned at the below of hookup, and the last hookup of drive moves and hookup is linked to each other with following hookup when working plate rotates.When working plate turns to the station of coiling thread hooking apparatus, the work of coiling thread hooking apparatus, be pressed into the coiling nose assembly around an intact circle lead after, motor operates at the beginning.Link to each other with following hookup because go up hookup this moment, so the pinion on the working plate also and then rotates.Pinion drives gear wheel and the guide rail mount pad with its engagement, thereby drives whole coiling nose assembly around self center rotation.After turning over certain angle, the coiling thread hooking apparatus works on, and lead is wound on the remaining guide rail.
In above-mentioned stator winding rule all-in-one, the quantity of described coiling nose assembly is four, and circumferentially evenly distributes along working plate.The working plate revolution moves an angle of 90 degrees, and each coiling nose assembly all can be parked in the corresponding station, can be simultaneously to a plurality of coiling nose assemblies wind the line, paper feed and the paper that pushes away of stator pushed away line procedures, increased process velocity.
In above-mentioned stator winding rule all-in-one, have service hatch on the described working plate, distance between the axle center of described service hatch and the rotating shaft and coiling nose assembly axle center equate with distance between the rotating shaft.It is on the isometrical circle at center that service hatch is in the rotating shaft with the coiling nose assembly, and service hatch is forwarded on the device station that will keep in repair, just can keep in repair, and without the dismantlement work platen, convenient and swift.
In above-mentioned stator winding rule all-in-one, described driving mechanism comprises motor two; The main shaft of described motor two links to each other with rotating shaft through gearbox.The rotating speed that can adjust rotating disk that cooperates of motor two and gearbox is to adapt to the winding and inserting requirement of different stators.
In above-mentioned stator winding rule all-in-one, the quantity of described coiling thread hooking apparatus is two groups and respectively can be relative correspondingly with two groups of adjacent coiling nose assemblies.Because the coiling nose assembly need twine some circle leads of different angles, two groups of coiling thread hooking apparatus match, and make winding efficiency higher.
In above-mentioned stator winding rule all-in-one, described two groups of coiling thread hooking apparatus, paper-advance units and push away paper and push away line apparatus along the circumferential distributed and arranged successively of rotating shaft, and relative correspondingly successively with four groups of coiling nose assemblies.If need be on each coiling nose assembly around four circle leads; Each coiling thread hooking apparatus only needs just can accomplish whole coiling work around two circle leads so; Two groups of coiling thread hooking apparatus, paper-advance units and push away paper and push away between the line apparatus and work in coordination only need working plate to rotate once week and can accomplish whole winding and inserting work.
In above-mentioned stator winding rule all-in-one, described stator location lowering or hoisting gear with and push away paper to push away the relative coiling nose assembly of line apparatus corresponding.Stator location lowering or hoisting gear is corresponding with the coiling nose assembly, need not manual adjustments, and lead and insulating paper can be pushed away paper exactly and push away line apparatus and from the nose assembly that winds the line, be pushed in the rule embedded paper trough of stator.
Compared with prior art, this stator winding rule all-in-one has the following advantages:
1. low cost of manufacture, it is little to take up room, convenient in carrying.
2. automaticity is high, and each inter process cooperates better, has shortened the production cycle.
3. compact conformation, connection and reasonable arrangement, winding and inserting efficient is high.
Description of drawings
Fig. 1 is the structural representation of facing of this stator winding rule all-in-one.
Fig. 2 is the backsight structural representation of this stator winding rule all-in-one.
Fig. 3 is the plan structure sketch map of this stator winding rule all-in-one.
Fig. 4 is the structural representation of the coiling nose assembly of this stator winding rule all-in-one.
Among the figure, 1, frame; 2, working plate; 21, service hatch; 3, rotating shaft; 4, driving mechanism; 5, coiling nose assembly; 51, guide rail mount pad; 52, vane frame; 53, cut somebody's hair; 54, guide rail; 55, blade; 56, gear wheel; 57, pinion; 58, go up hookup; 59, following hookup; 510, motor one; 6, coiling thread hooking apparatus; 7, stator location lowering or hoisting gear; 8, paper-advance unit; 9, push away paper and push away line apparatus.
Embodiment
Below be the specific embodiment of the utility model and combine accompanying drawing, the technical scheme of the utility model is done further to describe, but the utility model is not limited to these embodiment.
This stator winding rule all-in-one integrates each processing unit (plant), can independently accomplish hook line, coiling, line ball, rule and the insulating paper of stator cut paper, paper feed, push away series of processes such as paper.Like Fig. 1, shown in Figure 2, this stator winding rule all-in-one comprises a frame 1 and a circular table plate 2 that is square frame shape.Be equipped with a rotating shaft 3 on the frame 1, working plate 2 is fixed in the rotating shaft 3 and with rotating shaft 3 and rotates, and rotating shaft 3 is driven by the driving mechanism on the frame 14.Driving mechanism 4 comprises motor two, and the main shaft of motor two links to each other with rotating shaft 3 through gearbox.Working plate 2 eccentric location have coiling nose assembly 5, and the frame 1 of coiling nose assembly 5 tops is provided with and can the coiling thread hooking apparatus 6 that lead is wrapped on the coiling nose assembly 5 be in an orderly manner located lowering or hoisting gear 7 with stator being located with going up and down to make stator and the stator that coiling nose assembly 5 leans.The frame 1 of coiling nose assembly 5 belows be provided with can make the rolling insulating paper by certain-length get in the coiling nose assembly 5 paper-advance unit 8 with can make insulating papers in the coiling nose assembly 5 and be wrapped in the paper that pushes away that coiling nose assembly 5 upper conductors get in the stator synchronously and push away line apparatus 9.
Specifically, as shown in Figure 3, the quantity of coiling nose assembly 5 is four, and circumferentially evenly distributes along working plate 2.Also have service hatch 21 on the working plate 2; Distance between the axle center of service hatch 21 and the rotating shaft 3 and coiling nose assembly 5 axle center equate with distance between the rotating shaft 3; It is on the isometrical circle at center that service hatch 21 is in rotating shaft 3 with coiling nose assembly 5; Forward on the device station that will keep in repair when service hatch 21, just can the device of working plate 2 belows be keeped in repair.The quantity of the coiling thread hooking apparatus 6 in the present embodiment is two and respectively can be relative correspondingly with two adjacent coiling nose assemblies 5; Two groups of coiling thread hooking apparatus 6, paper-advance units 8 and push away paper and push away line apparatus 9 along the circumferential distributed and arranged successively of rotating shaft 3, and relative correspondingly successively with four groups of coiling nose assemblies 5.Stator location lowering or hoisting gear 7 with and push away paper to push away the relative coiling nose assembly 5 of line apparatus 9 corresponding.
As shown in Figure 4, coiling nose assembly 5 comprises 55 52 in cylindrical guide rail mount pad 51 and the blade that is positioned at guide rail mount pad 51 and cuts somebody's hair 53, is provided with guide rail 54 and the blade 55 that all is shaft-like between 55 52 in guide rail mount pad 51 and the blade.The quantity of guide rail 54 and position are corresponding one by one with the rule embedded paper trough of stator, and the bottom of guide rail 54 is fixed on the inwall of guide rail mount pad 51.The bottom of blade 55 is fixed on the lateral surface of 55 52 in blade, and blade 55 can move along guide rail 54 with respect to guide rail 54 with corresponding one by one setting of guide rail 54 and blade 55.Cut somebody's hair 53 be positioned at 55 52 in blade the top, 53 the outside portion of cutting somebody's hair have and per two adjacent blades 55 between the equal flank one to one in structure and position in rule gap.Blade 55 rises along guide rail 54, locatees mutually with the rule embedded paper trough of stator, cuts somebody's hair 53 along blade 55 risings, and lead and insulating paper are advanced in the stator synchronously.
The sheathed gear wheel 56 that is fixed with on the guide rail mount pad 51, on the working plate 2 there being and gear wheel 56 pinion in mesh 57 location, is fixed with motor 1 on the frame 1.There is the last hookup 58 that links to each other with pinion 57 location on the working plate 2; There is the following hookup 59 that links to each other with motor 1 location on the frame 1; Following hookup 59 is positioned at the below of hookup 58, and the last hookup 58 of drive moves and hookup 58 is linked to each other with following hookup 59 when working plate 2 rotates.After working plate 2 turned to the station of coiling thread hooking apparatus 6, coiling thread hooking apparatus 6 was started working; Because the circle lead that this coiling thread hooking apparatus 6 is pressed into accounts for 1/4th of coiling nose assembly 5 middle guides 54; So after the lead that coiling thread hooking apparatus 6 will twine a circle is pressed into the nose assembly 5 that winds the line; Motor one 510 driving pinions 57 drive gear wheels 56 and rotate an angle of 90 degrees, and the operation of twining lead again can once be twined the multiturn lead and like this without rotation work platen 2; And can match with another adjacent coiling thread hooking apparatus 6; Preceding coiling thread hooking apparatus 6 is behind intact two circles, and working plate 2 rotates 90 and spends, and enters into the station of next coiling thread hooking apparatus 6 with the coiling nose assembly 5 of two circles; By next one coiling thread hooking apparatus 6 remaining two circles continuation is twined and is pressed in the coiling nose assembly 5; Whole like this coiling nose assembly 5 rotates under the situation in week at working plate 2 and has accomplished whole coiling work, has greatly improved operating efficiency, has shortened the production cycle.
Specific embodiment described herein only is that the utility model spirit is illustrated.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from the spirit of the utility model or surmount the defined scope of appended claims.
Although this paper has used frame 1, working plate 2, service hatch 21, rotating shaft morely; 4, driving mechanism; 5, coiling nose assembly; 51, guide rail mount pad; 52, vane frame 3, cut somebody's hair 53, guide rail 54, blade 55, gear wheel 56, pinion 57, upper coupling 58, down shaft coupling 59, motor 1, coiling thread hooking apparatus 6, stator location lowering or hoisting gear 7, paper-advance unit 8, push away paper and push away terms such as line apparatus 9, but do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain the essence of the utility model more easily; It all is contrary with the utility model spirit being construed to any additional restriction to them.
Claims (9)
1. stator winding rule all-in-one; It is characterized in that, comprise frame (1) and working plate (2), be equipped with a rotating shaft (3) on the described frame (1); Described working plate (2) is fixed in the rotating shaft (3), and described frame (1) is provided with and can drives the driving mechanism (4) that rotating shaft (3) is rotated; There is coiling nose assembly (5) the eccentric location of described working plate (2), and the frame (1) of described coiling nose assembly (5) top is provided with and can lead is wrapped in the coiling thread hooking apparatus (6) on the coiling nose assembly (5) in an orderly manner and can stator be located the stator location lowering or hoisting gear (7) that stator and coiling nose assembly (5) is leant with up-down; The frame (1) of described coiling nose assembly (5) below be provided with can make the rolling insulating paper by certain-length get in the coiling nose assembly (5) paper-advance unit (8) with can make interior the insulating paper of coiling nose assembly (5) and be wrapped in nose assembly (5) upper conductor that winds the line and get into the interior paper that pushes away of stator synchronously and push away line apparatus (9).
2. stator winding rule all-in-one according to claim 1; It is characterized in that; Described coiling nose assembly (5) comprises cylindrical guide rail mount pad (51) and is positioned at the vane frame (52) of guide rail mount pad (51) and cut somebody's hair (53); Be provided with the guide rail (54) and the blade (55) that all are shaft-like between described guide rail mount pad (51) and the vane frame (52); The quantity of described guide rail (54) and position are corresponding one by one with the rule embedded paper trough of stator; The bottom of described guide rail (54) is fixed on the inwall of guide rail mount pad (51), and the bottom of blade (55) is fixed on the lateral surface of vane frame (52), and described blade (55) can move along guide rail (54) with respect to guide rail (54) with corresponding one by one setting of guide rail (54) and described blade (55); Described cutting somebody's hair (53) is positioned at the top of vane frame (52), the outside portion of described cutting somebody's hair (53) have and per two adjacent blades (55) between the equal flank one to one in structure and position in rule gap.
3. stator winding rule all-in-one according to claim 2; It is characterized in that; Described guide rail mount pad (51) is gone up the sheathed gear wheel (56) that is fixed with; Described working plate (2) is gone up the location to be had and gear wheel (56) pinion in mesh (57), is fixed with motor one (510) on the described frame (1); Described working plate (2) is gone up the location has the last hookup (58) that links to each other with pinion (57), and described frame (1) goes up the location has the following hookup (59) that links to each other with motor one (510); Described down hookup (59) is positioned at the below of hookup (58), and drives when working plate (2) rotates that upward hookup (58) is mobile also can make hookup (58) link to each other with following hookup (59).
4. according to claim 1 or 2 or 3 described stator winding rule all-in-ones, it is characterized in that the quantity of described coiling nose assembly (5) is four, and circumferentially evenly distribute along working plate (2).
5. stator winding rule all-in-one according to claim 4; It is characterized in that; Have service hatch (21) on the described working plate (2), distance between the axle center of described service hatch (21) and the rotating shaft (3) and coiling nose assembly (5) axle center equate with distance between the rotating shaft (3).
6. stator winding rule all-in-one according to claim 5 is characterized in that described driving mechanism (4) comprises motor two; The main shaft of described motor two links to each other with rotating shaft (3) through gearbox.
7. stator winding rule all-in-one according to claim 6 is characterized in that, the quantity of described coiling thread hooking apparatus (6) is two groups and respectively can be relative correspondingly with adjacent two groups of coiling nose assemblies (5).
8. stator winding rule all-in-one according to claim 7; It is characterized in that; Described two groups of coilings thread hooking apparatus (6), paper-advance units (8) with push away paper and push away line apparatus (9) along the circumferential distributed and arranged successively of rotating shaft (3), and relative correspondingly successively with four groups of nose assemblies (5) that wind the line.
9. stator winding rule all-in-one according to claim 8 is characterized in that, described stator location lowering or hoisting gear (7) with and push away paper to push away the relative coiling nose assembly (5) of line apparatus (9) corresponding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205755739U CN202384957U (en) | 2011-12-31 | 2011-12-31 | Integrated machine for winding and inserting line of stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205755739U CN202384957U (en) | 2011-12-31 | 2011-12-31 | Integrated machine for winding and inserting line of stator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202384957U true CN202384957U (en) | 2012-08-15 |
Family
ID=46633428
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205755739U Expired - Fee Related CN202384957U (en) | 2011-12-31 | 2011-12-31 | Integrated machine for winding and inserting line of stator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202384957U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106941301A (en) * | 2017-05-18 | 2017-07-11 | 电子科技大学中山学院 | Wire pressing mechanism of automatic wire inserting machine |
| CN109149883A (en) * | 2018-09-26 | 2019-01-04 | 江苏本格自动化科技有限公司 | It is a kind of to be automatically evenly distributed with line winding device |
| CN109194062A (en) * | 2018-10-26 | 2019-01-11 | 河北工业大学 | A kind of disk type electric machine stator coil inserting apparatus |
| CN114448192A (en) * | 2022-02-08 | 2022-05-06 | 永大电梯设备（中国）有限公司 | Automatic winding method for disc type motor stator |
-
2011
- 2011-12-31 CN CN2011205755739U patent/CN202384957U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106941301A (en) * | 2017-05-18 | 2017-07-11 | 电子科技大学中山学院 | Wire pressing mechanism of automatic wire inserting machine |
| CN106941301B (en) * | 2017-05-18 | 2023-04-18 | 电子科技大学中山学院 | Wire pressing mechanism of automatic wire inserting machine |
| CN109149883A (en) * | 2018-09-26 | 2019-01-04 | 江苏本格自动化科技有限公司 | It is a kind of to be automatically evenly distributed with line winding device |
| CN109194062A (en) * | 2018-10-26 | 2019-01-11 | 河北工业大学 | A kind of disk type electric machine stator coil inserting apparatus |
| CN109194062B (en) * | 2018-10-26 | 2023-09-22 | 河北工业大学 | Disc type motor stator coil inserting machine |
| CN114448192A (en) * | 2022-02-08 | 2022-05-06 | 永大电梯设备（中国）有限公司 | Automatic winding method for disc type motor stator |
| CN114448192B (en) * | 2022-02-08 | 2024-03-19 | 永大电梯设备（中国）有限公司 | Automatic winding method for disc type motor stator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120815 Termination date: 20141231 |
|
| EXPY | Termination of patent right or utility model |