CN203539280U - Automatic production line type dish-washing machine - Google Patents
Automatic production line type dish-washing machine Download PDFInfo
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- CN203539280U CN203539280U CN201320687037.7U CN201320687037U CN203539280U CN 203539280 U CN203539280 U CN 203539280U CN 201320687037 U CN201320687037 U CN 201320687037U CN 203539280 U CN203539280 U CN 203539280U
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- 238000004851 dishwashing Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title abstract 2
- 230000007246 mechanism Effects 0.000 claims abstract description 160
- 238000005406 washing Methods 0.000 claims abstract description 28
- 238000001035 drying Methods 0.000 claims abstract description 24
- 238000002791 soaking Methods 0.000 claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims description 166
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 129
- 239000007921 spray Substances 0.000 claims description 47
- 239000002893 slag Substances 0.000 claims description 34
- 238000003756 stirring Methods 0.000 claims description 27
- 230000008676 import Effects 0.000 claims description 26
- 238000000855 fermentation Methods 0.000 claims description 15
- 230000004151 fermentation Effects 0.000 claims description 15
- 238000009991 scouring Methods 0.000 claims description 14
- 230000004087 circulation Effects 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 11
- 238000007654 immersion Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 7
- 238000004659 sterilization and disinfection Methods 0.000 claims description 7
- 235000019994 cava Nutrition 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 17
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 13
- 239000000463 material Substances 0.000 description 6
- 238000010981 drying operation Methods 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000013536 elastomeric material Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001429 stepping effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 239000003814 drug Substances 0.000 description 1
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- 238000011068 loading method Methods 0.000 description 1
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- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000013020 steam cleaning Methods 0.000 description 1
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Abstract
The utility model discloses an automatic production line type dish-washing machine which is simple in structure, better in washing effect and lower in breakage rate of washing. The dish-washing machine comprises a residue removing mechanism, a sorting mechanism, a crawler belt, a primary washing mechanism, a soaking mechanism, a fine washing mechanism, a drying mechanism and a rack. The residue removing mechanism, the sorting mechanism, the crawler belt, the primary washing mechanism, the soaking mechanism, the fine washing mechanism and the drying mechanism are sequentially installed on the rack. The residue removing mechanism is used for removing residues on the surfaces of objects to be washed. After the residues are removed, chopsticks are sorted out of the objects to be washed through the sorting mechanism, the crawler belt drives the sorted objects to be washed to sequentially enter the working areas of the primary washing mechanism, the soaking mechanism, the fine washing mechanism and the drying mechanism, and the surfaces of the objects to be washed are primarily washed through the primary washing mechanism. The surfaces of the objects to be washed are soaked and sterilized through the soaking mechanism. The surfaces of the objects to be washed are further washed through the fine washing mechanism. The surfaces of the objects to be washed are dried through the drying mechanism.
Description
Technical field
The utility model relates to a kind of dishwashing detergent equipment, specifically, relates to one simple in structure, and cleaning performance is better, cleans the lower pipeline system automatic dish-washing machine of breakage rate.
Background technology
Along with the develop rapidly of automatic technology, various traditional handicraft is slowly progressively replaced by semi-automatic or full automatic mechanical equipment, so not only can reduce labour, can also increase work efficiency greatly.
Family, hotel and restaurant all can have the cleaning objects such as a large amount of chopsticks, bowl, cup and plate to need washing every day, generally, most washing operation is all to adopt artificial mode, such operating efficiency is low, and the effect of cleaning has significant limitation, can not meet present sanitary standard, and clean use washing agent also can corrode cleaning personnel's hand, even affect the healthy of cleaning personnel.
At present, also some automated cleaning equipment (dish-washing machine) has started to use, it generally comprises except slag operation, sorting operation, previous cleaning operation, dip operation, fine purifiation operation, drying operation and conveying operations, utilize except slag operation removal chopsticks, bowl, the great residue on the cleaning object such as cup and plate surface, utilize sorting operation that chopsticks are sorted out, utilize previous cleaning operation to remove bowl, the tiny residue on the cleaning object such as cup and plate surface, utilize dip operation to bowl, medicine rinsing is carried out on the surface of the cleaning object such as cup and plate, utilize fine purifiation to operate bowl, high-temperature disinfection treatment is carried out on the surface of the cleaning object such as cup and plate, utilize drying operation to bowl, the surface of the cleaning object such as cup and plate is dried processing, utilize conveying operations to clean complete bowl, cup and plate are transported on packaging facilities and are for further processing.But the crawler belt of the transport cleaning object that they adopt cannot firm good cleaning object, under the effect of hydraulic pressure, cleaning object can be because collision and broken mutually; In addition, it is all thorough not that current fine purifiation equipment cleans, and exists certain compared with the dead angle of angle, can not meet present sanitary standard.
Utility model content
For above deficiency, it is a kind of simple in structure that the utility model provides, cleaning performance is better, clean the lower pipeline system automatic dish-washing machine of breakage rate, it comprises slag removal mechanism, mechanism for sorting, crawler belt, previous cleaning mechanism, soak mechanism, fine purifiation mechanism, drying mechanism and frame, slag removal mechanism, mechanism for sorting, crawler belt, previous cleaning mechanism, soak mechanism, fine purifiation mechanism and drying mechanism are arranged on frame successively, utilize slag removal mechanism to remove the residue on cleaning object surface, cleaning object after slagging-off sorts out chopsticks through mechanism for sorting, crawler belt drives the cleaning object after sorting to enter successively previous cleaning mechanism, soak mechanism, the working region of fine purifiation mechanism and drying mechanism, utilize previous cleaning mechanism to carry out preliminary cleaning treatment to the surface of cleaning object, utilize immersion mechanism to carry out soaking disinfection processing to the surface of cleaning object, utilize fine purifiation mechanism to carry out further cleaning treatment to the surface of cleaning object, utilize drying mechanism to be dried processing to the surface of cleaning object.
In order further to realize the present invention, described slag removal mechanism comprises the conveyer belt, gripper shoe, scouring mechanism, slag-conveying machinery and the collection slag bath that are arranged on frame, banded gripper shoe is inclined to set, the curved shape of shaft section of gripper shoe, opening up, the upper surface of gripper shoe caves inward and is formed with mounting groove, is provided with airduct in mounting groove, is arranged at intervals with several tuyeres on airduct; Described conveyer belt is set in parallel in gripper shoe surface, and the outer surface of conveyer belt is arranged at intervals with several blend stops along its line of travel, and conveyor belt surface is provided with pore; Described scouring mechanism comprises rack-mounted feed pipe, and one end of feed pipe connects outside resource of water supply, and the other end of feed pipe is connected with water spray thrower; Described slag-conveying machinery comprises the band of mucking haulage of the circulation slip being arranged on frame, and is arranged on the drive motors that drives the band circulation of mucking haulage to slide on frame.
In order further to realize the present invention, described mechanism for sorting comprises the sorting plate that is arranged on frame, stirs device and collection funnel, on described sorting plate, is formed with at least one gap, for chopsticks from landing in described gap; The described device of stirring comprises the connection pole being arranged on frame, and is connected to the several bars of stirring that connect on pole, the other end of all fluctuation bars can extend in corresponding gap at interval, to force chopsticks landing from gap; Described collection funnel is collected the chopsticks of landing from the gap of sorting plate.
In order further to realize the present invention, described crawler belt comprises several mountains word tooth, and several connecting axles that all mountains word tooth is together in series, described mountain word tooth comprises linking arm, support arm, two sleeve pipes and at least one braced wing, described linking arm is U font, linking arm comprises the bending section that two ends longitudinally arrange, and the linkage section of two bending sections of connection, two sleeve pipes are connected to linking arm two ends, one end of support arm is connected to linking arm, between support arm and the linkage section of linking arm, form angle, the upper surface interval of the linkage section of linking arm raises up and is formed with several sections of location divisions, the position of at least one bent angle of linking arm caves inward and is formed with draw-in groove.
In order further to realize the present invention, described crawler belt comprises several L shaped teeth, and the connecting axle that all L shaped teeth are together in series, described L shaped tooth comprises linking arm, support arm, sleeve pipe and at least one braced wing, one end of linking arm is provided with locating hole, the other end joint sleeve of linking arm, on sleeve pipe, be provided with locating slot, one end that linking arm is provided with locating hole can be housed in the locating slot of another L shaped tooth, coaxial with corresponding sleeve pipe to make to stretch into locating hole in locating slot, one end of support arm is connected to linking arm or sleeve pipe, between support arm and linking arm, form angle.
In order further to realize the present invention, described previous cleaning mechanism comprises water washing mechanism and cascade, described water washing mechanism comprises water tank, several feed pipe, several water spray thrower and several water pump, water tank is fixedly mounted on frame, the water tank left and right sides is respectively arranged with import and outlet, and all feed pipes and all water pumps are fixedly mounted in frame, and one end of each feed pipe connects outside resource of water supply by water pump, the other end of feed pipe connects water spray thrower, and all water spray throwers are positioned at water tank.
In order further to realize the present invention, described immersion mechanism comprises fermentation vat and several piece swinging plate, and fermentation vat is arranged on frame, and all swinging plates are arranged on by bearing interval between two blocks of the front and back side plate of frame or in fermentation vat.
In order further to realize the present invention, described fine purifiation mechanism comprises rack-mounted water washing mechanism, water washing mechanism comprises water tank, several feed pipe, several water spray thrower, several water pump and cascade, water tank is arranged on frame, water tank both sides are respectively arranged with import and outlet, all feed pipes and all water pumps are arranged in frame, one end of all feed pipes is connected to outside resource of water supply by each water pump respectively, the other end of all feed pipes all extend in water tank, be connected to respectively each water spray thrower, all water spray throwers are all positioned at water tank; Described cascade is arranged on import and the outlet of water tank both sides.
In order further to realize the present invention, described fine purifiation mechanism also comprises that rack-mounted steam washes mechanism, described steam is washed mechanism and is comprised steam chest, steam pipe, steam shower, steam pump and cascade, steam chest is arranged on frame, the left and right sides of steam chest is respectively arranged with import and outlet, steam pipe and steam pump are arranged in frame, one end of steam pipe is connected to external steam generator by steam pump, the other end of steam pipe extend in steam chest, be connected to steam shower, steam shower is positioned at steam chest, described cascade is arranged on import and the exit position of steam chest.
In order further to realize the present invention, described drying mechanism comprises drier and cascade, described drier comprises baking oven, at least one heater and controller, baking oven is arranged on frame, baking oven both sides are respectively arranged with import and outlet, on the sidewall of baking oven, be provided with at least one side door, controller is arranged in frame, and institute's having heaters is arranged in baking oven; Cascade is arranged on import and the exit position of baking oven.
The beneficial effects of the utility model:
1, on the conveyer belt of slag removal mechanism of the present utility model, be covered with pore, utilize tuyere in the mounting groove of gripper shoe to up-draught, the residue and the cleaning object that are deposited in conveyor belt surface can be dispelled, so that the water that residue is sprayed by water spray thrower is taken away, better effects if removes the gred; Have again, the band of mucking haulage that circulation is slided is installed between collection slag bath and conveyer belt, can utilize the band of mucking haulage that the residue that is deposited in crawler belt slag notch is taken away.
2, the sorting plate of mechanism for sorting of the present utility model is inclined to set, and sorting is formed with several gaps on plate, and sorting object is in the process of sorting plate surface sliding, and chopsticks can landing from gap, realizes the automatic sorting of chopsticks; In addition, between adjacent two slide bars, be formed with the gradient, chopsticks, in the process along sorting plate surface sliding, are more prone to enter in gap; Have, the utility model is provided with separator again, utilizes separator that the sorting object being deposited in is together separated, and avoiding chopsticks cannot be from landing in gap because sorting overstocking of object; Further, sorting plate top is provided with stirs bar, and utilization is stirred bar and can be slipped in gap by auxiliary chopstick, makes the sorting of chopsticks more thorough.
3, crawler belt of the present utility model utilizes coordinating of draw-in groove and support arm, conveniently clamp the cleaning object that area is larger, utilize the bending section of location division, linking arm and coordinating of support arm, conveniently clamp the cleaning object that area is less, simple in structure, firm better effects if, the breakage rate of cleaning object is lower; In addition, utilize the utility model sleeve pipe can conveniently be assembled into crawler belt.
4, the location division on support arm and the linking arm of the L shaped tooth of crawler belt of the present utility model can conveniently clamp cleaning object, and clamping effect is better firm, and simple in structure, operating efficiency is higher, and the breakage rate of cleaning object is lower; In addition, utilize the utility model can conveniently be assembled into crawler belt, and, all support arms on crawler belt are matrix form and arrange, the cleaning object clamping by support arm also will be matrix form and be distributed on crawler belt, fast and easy by multiple spot manipulator by cleaning object material loading on crawler belt, also fast and easy by multiple spot manipulator by clean complete cleaning object discharging get off.
5, in the frame of immersion of the present utility model mechanism, be arranged at intervals with the rotating swinging plate of several piece, utilize swinging plate can force those cleaning objects that are suspended in soak surface soak that submerges completely, soaking disinfection is more thorough, and cleaning performance is better.
6, the utility model utilizes cold water, warm water, high temperature water and steam to carry out multiple cleaning to the cleaning object of track surface successively, and cleaning performance is better; In addition, water spray thrower of the present utility model can be from upper and lower both direction towards intermediate injection, can reach three-dimensional effect of cleaning, and stops to clean dead angle, further improves cleaning performance.
7, on the baking oven of drying mechanism of the present utility model, be provided with several side doors, utilize side door conveniently the electronic component in baking oven and heater etc. to be safeguarded; The utility model utilizes hot blast to heat, and security is better, and drying effect is better.
Accompanying drawing explanation
Fig. 1 is the structural representation of pipeline system automatic dish-washing machine of the present utility model;
Fig. 2 is the structural representation of slag removal mechanism of the present utility model;
Fig. 3 is the local enlarged diagram of the gripper shoe of slag removal mechanism of the present utility model;
Fig. 4 is the structural representation of mechanism for sorting of the present utility model;
Fig. 5 is the structural representation of the embodiment one of crawler belt of the present utility model;
Fig. 6 is the structural representation of the mountain word tooth of the embodiment one of crawler belt of the present utility model;
Fig. 7 is the structural representation of the embodiment two of crawler belt of the present utility model;
Fig. 8 is the structural representation of the L shaped tooth of the embodiment two of crawler belt of the present utility model;
Fig. 9 is the structural representation of previous cleaning of the present utility model mechanism;
Figure 10 is the structural representation that soaks mechanism of the present utility model;
Figure 11 is the structural representation of fine purifiation of the present utility model mechanism;
Figure 12 is the structural representation of drying mechanism of the present utility model; .
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further elaborated, wherein, direction of the present utility model is take Fig. 1 as standard.
As shown in Figure 1, pipeline system automatic dish-washing machine of the present utility model comprises slag removal mechanism 1, mechanism for sorting 2, crawler belt 3, previous cleaning mechanism 4, soak mechanism 5, fine purifiation mechanism 6, drying mechanism 7 and frame 8, slag removal mechanism 1, mechanism for sorting 2, crawler belt 3, previous cleaning mechanism 4, soak mechanism 5, fine purifiation mechanism 6 and drying mechanism 7 are arranged on frame 8 successively, utilize slag removal mechanism 1 to remove bowl, plate, the residue on the cleaning object such as cup and chopsticks surface, cleaning object after slagging-off sorts out chopsticks through mechanism for sorting 2, remaining cleaning object is automatically or through being manually placed on the upper surface of crawler belt 3, crawler belt 3 drives bowl, the cleaning object such as plate and cup enters previous cleaning mechanism 4 successively, soak mechanism 5, the working region of fine purifiation mechanism 6 and drying mechanism 7, utilize previous cleaning mechanism 4 to carry out preliminary cleaning treatment to the surface of cleaning object, utilize immersion mechanism 5 to carry out soaking disinfection processing to the surface of cleaning object, utilize fine purifiation mechanism 6 to carry out further cleaning treatment to the surface of cleaning object, utilize drying mechanism 7 to be dried processing to the surface of cleaning object.
As shown in Figures 2 and 3, slag removal mechanism 1 of the present utility model comprises conveyer belt 12, gripper shoe 13, scouring mechanism 14, air-dry apparatus 15, slag-conveying machinery 16 and collection slag bath 17.
Banded gripper shoe 13 is fixedly mounted on frame-type frame 8, gripper shoe 13 is left and right directions setting, frame 8 is respectively arranged with side plate corresponding to the both sides, front and back of gripper shoe 13, utilize biside plate and gripper shoe 3 to form the slideway that an auxiliary conveyer belt 12 slides, the curved shape of shaft section (left and right directions) of gripper shoe 13, opening up.The middle section position of the upper surface of gripper shoe 13 is provided with mounting groove 131, mounting groove 131 is generally positioned at the position of keeping right with respect to gripper shoe 13 minimum points, in mounting groove 131, be provided with airduct 132, on the upper surface of airduct 132, be arranged at intervals with several tuyeres 133, can also directly in mounting groove 131, be provided with to the blower fan of blowing up and replace airduct 132 and tuyere 133, because in slagging-off, residue is easy to the territory, arc base area of the corresponding gripper shoe 13 that is deposited in conveyer belt 12, cleaning object is also easy to the territory, arc base area of the corresponding gripper shoe 13 that is deposited in conveyer belt 12, when conveyer belt 12 drives cleaning object through mounting groove 131, utilize tuyere 133 or blower fan the cleaning object being deposited in together can be scatter or increases the gap between cleaning object to blowing up (being provided with pore 122 on conveyer belt 12), the residue being deposited in is together scatter simultaneously, so that by external water pressure, by the residue on cleaning object surface, the residue together with being deposited in washes away and takes away to the right.
Conveyer belt 12 is set in parallel in two surfaces of gripper shoe 13, under the driving of motor, conveyer belt 12 can slide (clockwise) along the upper and lower surface circulation of gripper shoe 13, the outer surface interval of conveyer belt 12 is provided with several blend stops 121 be arrangeding in parallel, the length direction of blend stop 121 is vertical with the direction that conveyer belt 12 slides, in order to reduce the breakage of cleaning object in slag removal, conveyer belt 12 and blend stop 121 all adopt plastic material to make, conveyer belt 12 surfaces are covered with pore 122, utilize conveyer belt 12 to drive bowl, plate, the cleaning object such as cup and chopsticks slides from left to right, utilize blend stop 121 to stop cleaning object, to prevent cleaning object landing left under the effect of power outside.
Air-dry apparatus 15 is arranged on frame 8, air-dry apparatus 15 be positioned at conveyer belt 12 directly over, and near the right side of scouring mechanism 14, the cleaning object surface after utilizing air-dry apparatus 15 to slagging-off is dried processing.Wherein, air-dry apparatus 15 can adopt blower fan to realize, and also can adopt following proposal to realize: it comprises airduct 151, is arranged at intervals with several tuyeres 152 on airduct 151, and all tuyeres 152 are aimed at conveyer belt 12 upper surfaces under it.In order to realize better air-dry effect, the two ends of the utility model blast pipe 151 are rotatably installed in frame 8 by rotating shaft 153, rotating shaft 153 is fore-and-aft direction and is horizontally disposed with, the stepper motor 154 of drive shaft 153 left and right directions pendulum fortune is also installed in frame 8, stepper motor 154 drives rotating shaft 153 steppings to rotate by gear drive, chain drive or bel-drivenn mode, thereby realizes all tuyeres 152 and strafe do pendular movement the upper surface of conveyer belt 12.
Slag-conveying machinery 16 is delivered to the residue being washed away by conveyer belt 12 left ends in collection slag bath 17, to avoid residue to be deposited in the slag notch (left end) of conveyer belt 12, slag-conveying machinery 16 comprises that mucking haulage that the counterclockwise circulation that is arranged on frame 8 slides be with 161, and be arranged on frame 8 and drive the drive motors 162 of mucking haulage and sliding with 161 circulations, drive motors 162 drives to muck haulage by gear drive, chain drive or bel-drivenn mode is with 161 to rotate counterclockwise, and utilizing mucks haulage is sent to the residue of the slag notch of conveyer belt 12 in collection slag bath 17 with 161.
When cleaning the residue on the cleaning object surfaces such as bowl, plate, cup and chopsticks, first cleaning object to be cleaned is put into the left end of conveyer belt 12; Start power supply, conveyer belt 12 is done take gripper shoe 13 as axle to slide clockwise, and cleaning object is stuck between blend stop 121, and along with carrying 1 to be with 2 to move right together; When carrying the conveyer belt part of cleaning object and slide to the position of mounting groove 131 of gripper shoe 13, the tuyere 133 in mounting groove 131 is upwards jetted, and the cleaning object and the residue that are deposited in together scatter, and also there will be the gap dropping between cleaning object; When carrying the conveyer belt part of cleaning object, continue to slide to the right, when conveyer belt part is about to depart from the region of mounting groove 131, the conveyer belt of this part has entered the working region of scouring mechanism 14, all water spray throwers 142 left below spray, the residue on conveyer belt and cleaning object surface is washed away left along conveyor belt surface, under the effect of hydraulic pressure, residue will slide left along conveyor belt surface, until skid off and drop on to muck haulage and be with on 161 from the high order end of conveyer belt, finally by mucking haulage, be with 161 to be transported in collection slag bath 17; Enter cleaning object after scouring mechanism 14 slagging-off along with conveyer belt continues to slide to the right, and when through air-dry apparatus 15 time, utilized tuyere to carry out air-dry processing to the surface of cleaning object, so that the processing of next cleaning equipment; Final cleaning object after air-dry will be sent from the low order end of conveyer belt.
As shown in Figure 4, mechanism for sorting 2 of the present utility model comprises the sorting plate 22 that is arranged on frame-type frame 8, two baffle plates 23, stirs device 24 and collection funnel 25.
Embodiment mono-
Two baffle plates 23 are fixedly mounted on the both sides, front and back of sorting plate 22, and when preventing sorting, chopsticks, plate, cup and bowl are from both sides landing.
Like this, in sorting, chopsticks, plate, cup and bowl slide along the upper surface of sorting plate 22, in the process sliding, part chopsticks can be fallen in collection funnel 25 from gap, when a part of chopsticks can continue to enter into the working region of stirring device 24 along with plate, cup together with bowl, stir the bar 242 of stirring of device 24 and stir chopsticks, all chopsticks can be fallen in collection funnel 25 from gap, to complete final chopsticks sorting operation.
Embodiment bis-
In the process of sorting, together with being likely deposited in bowl because of plate, cup, and push down chopsticks, there is in time the state that also cannot change chopsticks of stirring of stirring device 24, cause chopsticks sorting thorough not, in order to overcome the problems referred to above, the utility model can also adopt the sorting plate 22 of following proposal, increase a separator 26, other structure is identical with the structure of embodiment mono-simultaneously.
Upper sorting plate is left and right directions and is obliquely installed, its left end is high-end, the high-end entrance (conveyer belt 12 low order ends of corresponding slag removal mechanism 1) for sorting, upper sorting plate comprises two connecting rods 221 and several slide bar 222, all slide bars 222 are made by elastomeric material, two connecting rods 221 are installed in parallel in frame 8, connecting rod 221 is fore-and-aft direction and is horizontally disposed with, the height of the connecting rod in left side is higher than the height of right side connecting rod, parallel being connected between two connecting rods 221 in two ends of all slide bars 222, the spacing in the gap forming between adjacent two slide bars 222 is greater than the width of chopsticks, and be less than plate, minimum width in cup and bowl, so that when must sort, chopsticks, plate, in the process that cup and bowl slide from left to right along sorting plate 22 upper surfaces, chopsticks can drop gap between two slide bars 222, and plate, cup and bowl can continue to slide to the right, the gradient of the upper surface of adjacent two slide bars 222 is different, it is the gradient that simultaneously forms a fore-and-aft direction between adjacent two slide bars.
Like this, in sorting, chopsticks, plate, cup and bowl first slide along the upper surface of upper sorting plate, in the process sliding, part chopsticks can be fallen in collection funnel 25 from gap, and a part of chopsticks can continue to enter into along with plate, cup the working region of separator 26 together with bowl; Because roll shaft ceaselessly clockwise rotates, the chopsticks, plate, cup and the bowl that are deposited in together can separate by separated device 26, avoid plate, cup and bowl to push down chopsticks; The sorting objects such as chopsticks, plate, cup and bowl after separation enter lower sorting plate, and slide along its surface, in the process sliding, can from gap, fall in collection funnel 25 by some chopsticks again; When residue chopsticks continue to enter into the working region of stirring device 24 along with plate, cup together with bowl, stir the bar 242 of stirring of device 24 and stir chopsticks, all chopsticks can be fallen in collection funnel 25 from gap, to complete final chopsticks sorting operation.
Embodiment mono-
As shown in Figure 5, crawler belt 3 comprises several connecting axles 32 and several mountains word tooth 31, utilizes connecting axle 32 that all mountains word tooth 31 is stringed together and forms banded crawler belt 3.As shown in Figure 6, mountain word tooth 31 is generally made by plastic material, it comprises linking arm 311, support arm 312, two sleeve pipes 313 and at least one braced wing 314, linking arm 311 is U font, linking arm 311 comprises the bending section that two ends longitudinally arrange, and the linkage section of two bending sections of connection, two sleeve pipes 313 are connected to linking arm 311 two ends, two sleeve pipes 313 be arranged in parallel, one end of support arm 312 is connected to linking arm 311, between the linkage section of support arm 312 and linking arm 311, form angle, the number of degrees of angle are generally 90 degree, the upper surface interval of the linkage section of linking arm 311 raises up and is formed with several sections of location divisions 3112, utilize cooperatively interacting between location division 3112 and support arm 312 to clamp cleaning object, the position (bending position of bending section and linkage section) of at least one bent angle of linking arm 311 caves inward and is formed with draw-in groove 3111, utilize cooperatively interacting between draw-in groove 3111 and support arm 312 can clamp the cleaning object that plate or plate and so on area is larger, all braced wings 314 are distributed in the both sides (front and back) of linking arm 311, to prevent cleaning object (cup, bowl and plate etc.) from the both sides landing of linking arm 311.
The forming process of crawler belt 3 is: first the tail end sleeve pipe of the head end sleeve pipe of mountain word tooth 31 and another mountain word tooth 31 is alternately conspired to create to row, then utilize connecting axle 32 by the bunch tube of these row, so just can complete the connection of two row mountain word teeth, the caterpillar belt structure being formed by the utility model mountain word tooth is simple, easy for installation; In addition, on all linking arms 311 on crawler belt 3, be provided with draw-in groove 3111 and location division 3112, utilize draw-in groove 3111 and coordinating of support arm 312 conveniently to clamp the cleaning object that area is larger, in the time of clamping, utilize support arm 312 to support the surface of cleaning object, utilize draw-in groove 3111 to block the corner of cleaning object; Utilize the bending section of location division 3112, linking arm conveniently to clamp with coordinating of support arm 312 cleaning object that area is less, in the time of clamping, by being stuck between support arm 312 and the bending section of linking arm 311 of cleaning object, the opening of cleaning object entangles location division 3112, to prevent rocking of fore-and-aft direction, make cleaning object can reach better firm effect.Linking arm 311 is connected to the centre position of sleeve pipe 313, the axis of sleeve pipe 313 is perpendicular to the shaft section of support arm 312, the two ends of support arm 312 are connected to respectively the middle position of sleeve pipe 313, support arm 312 is connected to the middle position of the linkage section of linking arm 311, support arm 312 can be integrally formed with linking arm 311, the axis of support arm 312 is perpendicular to the axis of the linkage section of linking arm 311, and support arm 312 is perpendicular to horizontal plane, the axis of support arm 312 is mutually vertical with the axis of sleeve pipe 313, braced wing 314 can be selected suitable quantity according to the size of actual cleaning object, between the axis of the axis of braced wing 314 and sleeve pipe 313, be parallel to each other.
Embodiment bis-
As shown in Figure 7, crawler belt 3 comprises several connecting axles 32 and several L shaped tooth 33, utilizes connecting axle 32 that all L shaped teeth 33 are stringed together and forms banded crawler belt 3.As shown in Figure 8, L shaped tooth is generally made by plastic material, it comprises linking arm 331, support arm 332, sleeve pipe 333 and at least one braced wing 334, one end (right-hand member in Fig. 8) of linking arm 331 is provided with locating hole 3311, the other end joint sleeve 333 of linking arm 331, the axis of the axis of sleeve pipe 333 and locating hole 3311 is parallel to each other, on sleeve pipe 333, be provided with locating slot 3331, one end that linking arm 331 is provided with locating hole 3311 can be housed in the locating slot 3331 of another L shaped tooth, coaxial with corresponding sleeve pipe 333 to make to stretch into locating hole 3311 in locating slot 3331, one end of support arm 332 is connected to linking arm 331 or sleeve pipe 333, between support arm 332 and linking arm 331, form angle, the number of degrees of angle are generally at 30 degree to 90 degree, the upper surface of the linking arm 331 of one side of close locating hole 3311 has been recessed to form location division 3312 downwards, utilize cooperatively interacting between location division 3312 and support arm 332 to clamp cleaning object, all braced wings 334 are distributed in the both sides (front and back) of linking arm 331, to prevent cleaning object (cup, bowl and plate etc.) from the both sides landing of linking arm 331.
For the ease of utilizing connecting axle 32 that all L shaped teeth 33 are conspired to create to crawler belt 3, linking arm 331 is connected to the centre position of sleeve pipe 333, the axis of linking arm 331 is mutually vertical with the axis of sleeve pipe 333, locating slot 3331 is positioned at the connected node position of linking arm 331 and sleeve pipe 333, the opening of locating slot 3331 left, support arm 332 is connected to linking arm 331, support arm 332 can be integrally formed with linking arm 331, between support arm 332 and linking arm 331, form 60 degree angles, the axis of support arm 332 is mutually vertical with the axis of sleeve pipe 333, braced wing 334 can be selected suitable quantity according to the size of actual cleaning object, between the axis of the axis of braced wing 334 and sleeve pipe 333, be parallel to each other.
When many L shaped teeth 33 are conspired to create to crawler belt, first L shaped denture is become to left and right two row, the free end of the linking arm 331 of L shaped teeth 33 all left column (being provided with one end of locating hole 3311) is extend into respectively in sleeve pipe 333 locating slots 3331 of each L shaped tooth of corresponding right row, then utilize connecting axle 32 to contain the bunch tube of locating hole 3311, so just can complete the connection of the L shaped tooth of two row, the caterpillar belt structure being formed by the L shaped tooth of the utility model is simple, easy for installation, and, all support arms 332 on crawler belt 3 are matrix form and arrange, the cleaning object clamping by support arm 332 also will be matrix form and be distributed on crawler belt 3, fast and easy is placed on crawler belt 3 by multiple spot manipulator by cleaning object, also fast and easy takes down cleaning complete cleaning object by multiple spot manipulator.
As shown in Figure 9, previous cleaning of the present utility model mechanism 4 comprises water washing mechanism 43 and cascade 44.Wherein, water washing mechanism 43 comprises water tank 431, several feed pipe 432, several water spray thrower 433 and several water pump 434, water tank 431 is fixedly mounted on frame 8, in water tank 431, complete the preliminary cleaning operation to the cleaning object on crawler belt 3, water tank 431 left and right sides are respectively arranged with import and outlet, crawler belt 3 drives cleaning object circulation to enter from import, from outlet out; All feed pipes 432 and all water pumps 434 are fixedly mounted in frame 8, and one end of each feed pipe 432 connects outside resource of water supply by water pump 434, and the other end of feed pipe 432 connects water spray thrower 433, and all water spray throwers 433 are positioned at water tank 431.Each feed pipe 432 of the present utility model can also be by connecting mouthful multiple water spray throwers 433 of connection more, wherein, part water spray thrower 433 is positioned at the top of crawler belt 3, these water spray throwers 433 spray from the top down, to complete the preliminary cleaning operation of the upper surface to the cleaning object on crawler belt 3, another part water spray thrower 433 is positioned at the below of crawler belt 3, these water spray throwers 433 spray from bottom to top, to complete the preliminary cleaning operation of the lower surface to the cleaning object on crawler belt 3, thereby reach the object of comprehensive cleaning.
As shown in figure 10, immersion of the present utility model mechanism 5 comprises fermentation vat 53 and several piece swinging plate 54.Crawler belt 3 drives are placed on it the cleaning objects such as surperficial cup, bowl and plate and enter fermentation vat 53.Fermentation vat 53 is fixedly mounted on frame 8, and the shaft section of fermentation vat 53 left and right directions is inverted trapezoidal, fills with the soaks such as washing agent and disinfectant, to complete the soaking disinfection processing to enter the cleaning object of fermentation vat along with crawler belt 3 in fermentation vat 53.All swinging plates 54 are arranged on by bearing interval between two blocks of the front and back side plate of frame 1 or in fermentation vat 53, because crawler belt 3 is in the process of sliding to the right, cleaning object on crawler belt 3 can be floating because be subject to the impact of soak, utilize swinging plate 54 can force those cleaning objects that expose soak to submerge completely in soak, to reach better immersion effect, the width of swinging plate 54 is slightly less than the width of fermentation vat 53 fore-and-aft directions.
In the time of immersion treatment, external motor drives crawler belt 3 to slide along the bottom of fermentation vat 53 to the right, the cleaning objects such as cup, bowl and plate are stuck between the parting bead and support bar of crawler belt 3, and along with crawler belt 3 slides to the right together, slowly submerge in soak, when the cleaning object parts such as the cup on crawler belt 3, bowl and plate are exposed or are suspended in soak, swinging plate 54 forces the cleaning object exposing to sink to soak, to reach better immersion effect.
As shown in figure 11, the utility model fine purifiation mechanism 6 comprises that water washing mechanism 63, steam washes mechanism 64, array cascade 65 and blower fan 66, crawler belt 3 drives and is placed on it that the cleaning objects such as surperficial cup, bowl and plate enter water washing mechanism 63 successively, steam is washed mechanism 64 and blower fan 66, utilize water washing mechanism 63 to carry out further cleaning treatment to the surface of cleaning object, utilize steam to wash mechanism 64 high-temperature steam cleaning treatment is carried out in the surface of cleaning object, utilize blower fan 66 to carry out air-dry processing to the surface of cleaning object.
Water washing mechanism 63 comprises water tank 631, several feed pipe 632, several water spray thrower 633, several water pump 634 and cascade 65, water tank 631 is fixedly mounted on frame 8, in water tank 631, with cold water, warm water and high-temperature water, complete the further cleaning operation to the cleaning object on crawler belt 3 successively, water tank 631 left and right sides are respectively arranged with import and outlet, crawler belt 3 drives cleaning object circulation to enter from import, from outlet out; All feed pipes 632 and all water pumps 634 are fixedly mounted in frame 8, one end of all feed pipes 632 is connected to outside cold water, warm water and high-temperature water resource of water supply by each water pump 634 respectively, the other end of all feed pipes 632 all extend in water tank 631, is connected to respectively each water spray thrower 633; All water spray throwers 633 are all positioned at water tank 31, in addition, each feed pipe 632 can also be by connecting mouthful two water spray throwers 633 of connection more, one of them water spray thrower 633 is positioned at the top of crawler belt 3, these water spray throwers 633 spray from the top down, to complete the cleaning operation of the upper surface to the cleaning object on crawler belt 3, another water spray thrower 633 is positioned at the below of crawler belt 3, these water spray throwers 633 spray from bottom to top, to complete the cleaning operation of the lower surface to the cleaning object on crawler belt 3, thereby reach the object of comprehensive cleaning; Cascade 65 is arranged on respectively import and the exit position of water tank 631, to prevent the water ejection water tank 631 of water spray thrower 633, can better protect the clean of job site.
Steam is washed mechanism 64 and is comprised steam chest 641, steam pipe 642, steam shower 643, steam pump 644 and cascade 65.Steam chest 641 is fixedly mounted on frame 8, at the interior steam that utilizes of steam chest 641, complete the further cleaning operation to the cleaning object on crawler belt 3, the left and right sides of steam chest 641 is respectively arranged with import and outlet, and crawler belt 3 drives cleaning object circulation to enter from import, from outlet out; Steam pipe 642 and steam pump 644 are fixedly mounted in frame 8, and one end of steam pipe 642 is connected to external steam generator by steam pump 644, and the other end of steam pipe 642 extend in steam chest 641, are connected to steam shower 643; Steam shower 643 is positioned at steam chest 641, and steam shower 643 sprays from the top down, to complete the high temperature cleaning operation to the cleaning object on crawler belt 3; Cascade 65 is arranged on respectively import and the exit position of steam chest 641, with the steam that prevents steam shower 643, runs off.
As shown in figure 12, drying mechanism 7 of the present utility model comprises drier 73 and cascade 74, crawler belt 3 drives are placed on it the cleaning objects such as surperficial cup, bowl and plate and enter drier 73, utilize drier 73 to carry out drying and processing to the surface of cleaning object, can also reach further high-temperature disinfection treatment simultaneously.
Drier 73 comprises baking oven 731, at least one heater 732 and controller 733.Baking oven 731 is fixedly mounted on frame 8, at the interior hot blast that utilizes of baking oven 731, complete the drying operation to the cleaning object on crawler belt 3, baking oven 731 left and right sides are respectively arranged with import and outlet, crawler belt 3 drives cleaning object circulation to enter from import, from outlet out, on the sidewall of baking oven 731, be provided with at least one side door, side door is realized and kept sealing between baking oven 731 by the mode of snap close; Controller 733 is fixedly mounted in frame 8, utilize controller 733 to control the action of institute's having heaters 732, institute's having heaters 732 is installed in baking oven 731, utilizes heater 732 to heat the air in baking oven 731, to complete the drying operation to the cleaning object on crawler belt 3.
Cascade 74 is arranged on respectively import and the exit position of baking oven 731, to reduce hot-air, runs off, and plays the effect of better energy-conserving and environment-protective.
The foregoing is only preferred embodiments of the present invention, the present invention is not limited to above-mentioned embodiment, in implementation process, may there is local small structural modification, if various changes of the present invention or modification are not departed to the spirit and scope of the present invention, and within belonging to claim of the present invention and equivalent technologies scope, the present invention is also intended to comprise these changes and modification.
Claims (10)
1. a pipeline system automatic dish-washing machine, it is characterized in that, it comprises slag removal mechanism, mechanism for sorting, crawler belt, previous cleaning mechanism, soak mechanism, fine purifiation mechanism, drying mechanism and frame, slag removal mechanism, mechanism for sorting, crawler belt, previous cleaning mechanism, soak mechanism, fine purifiation mechanism and drying mechanism are arranged on frame successively, utilize slag removal mechanism to remove the residue on cleaning object surface, cleaning object after slagging-off sorts out chopsticks through mechanism for sorting, crawler belt drives the cleaning object after sorting to enter successively previous cleaning mechanism, soak mechanism, the working region of fine purifiation mechanism and drying mechanism, utilize previous cleaning mechanism to carry out preliminary cleaning treatment to the surface of cleaning object, utilize immersion mechanism to carry out soaking disinfection processing to the surface of cleaning object, utilize fine purifiation mechanism to carry out further cleaning treatment to the surface of cleaning object, utilize drying mechanism to be dried processing to the surface of cleaning object.
2. pipeline system automatic dish-washing machine according to claim 1, it is characterized in that, described slag removal mechanism comprises the conveyer belt, gripper shoe, scouring mechanism, slag-conveying machinery and the collection slag bath that are arranged on frame, banded gripper shoe is inclined to set, the curved shape of shaft section of gripper shoe, opening up, the upper surface of gripper shoe caves inward and is formed with mounting groove, in mounting groove, be provided with airduct, on airduct, be arranged at intervals with several tuyeres; Described conveyer belt is set in parallel in gripper shoe surface, and the outer surface of conveyer belt is arranged at intervals with several blend stops along its line of travel, and conveyor belt surface is provided with pore; Described scouring mechanism comprises rack-mounted feed pipe, and one end of feed pipe connects outside resource of water supply, and the other end of feed pipe is connected with water spray thrower; Described slag-conveying machinery comprises the band of mucking haulage of the circulation slip being arranged on frame, and is arranged on the drive motors that drives the band circulation of mucking haulage to slide on frame.
3. pipeline system automatic dish-washing machine according to claim 1, it is characterized in that, described mechanism for sorting comprises the sorting plate that is arranged on frame, stirs device and collection funnel, on described sorting plate, is formed with at least one gap, for chopsticks from landing in described gap; The described device of stirring comprises the connection pole being arranged on frame, and is connected to the several bars of stirring that connect on pole, the other end of all fluctuation bars can extend in corresponding gap at interval, to force chopsticks landing from gap; Described collection funnel is collected the chopsticks of landing from the gap of sorting plate.
4. pipeline system automatic dish-washing machine according to claim 1, it is characterized in that, described crawler belt comprises several mountains word tooth, and several connecting axles that all mountains word tooth is together in series, described mountain word tooth comprises linking arm, support arm, two sleeve pipes and at least one braced wing, described linking arm is U font, linking arm comprises the bending section that two ends longitudinally arrange, and the linkage section of two bending sections of connection, two sleeve pipes are connected to linking arm two ends, one end of support arm is connected to linking arm, between support arm and the linkage section of linking arm, form angle, the upper surface interval of the linkage section of linking arm raises up and is formed with several sections of location divisions, the position of at least one bent angle of linking arm caves inward and is formed with draw-in groove.
5. pipeline system automatic dish-washing machine according to claim 1, it is characterized in that, described crawler belt comprises several L shaped teeth, and the connecting axle that all L shaped teeth are together in series, described L shaped tooth comprises linking arm, support arm, sleeve pipe and at least one braced wing, one end of linking arm is provided with locating hole, the other end joint sleeve of linking arm, on sleeve pipe, be provided with locating slot, one end that linking arm is provided with locating hole can be housed in the locating slot of another L shaped tooth, coaxial with corresponding sleeve pipe to make to stretch into locating hole in locating slot, one end of support arm is connected to linking arm or sleeve pipe, between support arm and linking arm, form angle.
6. pipeline system automatic dish-washing machine according to claim 1, it is characterized in that, described previous cleaning mechanism comprises water washing mechanism and cascade, described water washing mechanism comprises water tank, several feed pipe, several water spray thrower and several water pump, water tank is fixedly mounted on frame, the water tank left and right sides is respectively arranged with import and outlet, all feed pipes and all water pumps are fixedly mounted in frame, one end of each feed pipe connects outside resource of water supply by water pump, the other end of feed pipe connects water spray thrower, and all water spray throwers are positioned at water tank.
7. pipeline system automatic dish-washing machine according to claim 1, it is characterized in that, described immersion mechanism comprises fermentation vat and several piece swinging plate, and fermentation vat is arranged on frame, and all swinging plates are arranged on by bearing interval between two blocks of the front and back side plate of frame or in fermentation vat.
8. pipeline system automatic dish-washing machine according to claim 1, it is characterized in that, described fine purifiation mechanism comprises rack-mounted water washing mechanism, water washing mechanism comprises water tank, several feed pipes, several water spray throwers, several water pumps and cascade, water tank is arranged on frame, water tank both sides are respectively arranged with import and outlet, all feed pipes and all water pumps are arranged in frame, one end of all feed pipes is connected to outside resource of water supply by each water pump respectively, the other end of all feed pipes all extend in water tank, be connected to respectively each water spray thrower, all water spray throwers are all positioned at water tank, described cascade is arranged on import and the outlet of water tank both sides.
9. pipeline system automatic dish-washing machine according to claim 8, it is characterized in that, described fine purifiation mechanism also comprises that rack-mounted steam washes mechanism, described steam is washed mechanism and is comprised steam chest, steam pipe, steam shower, steam pump and cascade, steam chest is arranged on frame, the left and right sides of steam chest is respectively arranged with import and outlet, steam pipe and steam pump are arranged in frame, one end of steam pipe is connected to external steam generator by steam pump, the other end of steam pipe extend in steam chest, be connected to steam shower, steam shower is positioned at steam chest, described cascade is arranged on import and the exit position of steam chest.
10. pipeline system automatic dish-washing machine according to claim 1, it is characterized in that, described drying mechanism comprises drier and cascade, described drier comprises baking oven, at least one heater and controller, baking oven is arranged on frame, and baking oven both sides are respectively arranged with import and outlet, is provided with at least one side door on the sidewall of baking oven, controller is arranged in frame, and institute's having heaters is arranged in baking oven; Cascade is arranged on import and the exit position of baking oven.
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CN201320687037.7U CN203539280U (en) | 2013-10-31 | 2013-10-31 | Automatic production line type dish-washing machine |
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CN201320687037.7U CN203539280U (en) | 2013-10-31 | 2013-10-31 | Automatic production line type dish-washing machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104146669A (en) * | 2014-07-10 | 2014-11-19 | 湖州南佳厨房设备有限公司 | Bowl and chopstick cleaning and separating device |
CN105125150A (en) * | 2015-07-23 | 2015-12-09 | 苏州市东风自动化餐饮设备厂 | Slag removal dish-washing machine |
CN107095633A (en) * | 2017-05-31 | 2017-08-29 | 广州春尔环保科技有限公司 | Dish-washing machine |
CN111973109A (en) * | 2020-07-16 | 2020-11-24 | 深圳市誉华食品科技控股有限公司 | Automatic dish washing machine |
-
2013
- 2013-10-31 CN CN201320687037.7U patent/CN203539280U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104146669A (en) * | 2014-07-10 | 2014-11-19 | 湖州南佳厨房设备有限公司 | Bowl and chopstick cleaning and separating device |
CN105125150A (en) * | 2015-07-23 | 2015-12-09 | 苏州市东风自动化餐饮设备厂 | Slag removal dish-washing machine |
CN107095633A (en) * | 2017-05-31 | 2017-08-29 | 广州春尔环保科技有限公司 | Dish-washing machine |
CN111973109A (en) * | 2020-07-16 | 2020-11-24 | 深圳市誉华食品科技控股有限公司 | Automatic dish washing machine |
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