CN203530431U - Intelligent phosphating processing system for metal surface - Google Patents

Intelligent phosphating processing system for metal surface Download PDF

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Publication number
CN203530431U
CN203530431U CN201320723017.0U CN201320723017U CN203530431U CN 203530431 U CN203530431 U CN 203530431U CN 201320723017 U CN201320723017 U CN 201320723017U CN 203530431 U CN203530431 U CN 203530431U
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China
Prior art keywords
lifting
intelligent
pool
drive
processing system
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Expired - Lifetime
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CN201320723017.0U
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Chinese (zh)
Inventor
黄华侨
甄书伟
温扬伟
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Shenzhen Meizhigao Technology Co ltd
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SHENZHEN MEIGAO PLASTIC AND METAL Manufacturing Co Ltd
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Abstract

The utility model discloses an intelligent phosphating processing system for a metal surface. The intelligent phosphating processing system for the metal surface comprises a guide rail, a conveying chain, a lifting hanger, a phosphating processing pool, a driving motor and a main braking device, wherein the guide rail is arranged overhead, and the conveying chain is movably arranged in the guide rail; the lifting hanger comprises a lifting control device and a hook, and the lifting control device comprises a base which is fixedly connected with the conveying chain; an air cylinder is arranged in the base, an air cylinder rod of the air cylinder is connected with a connecting plate, and the hook is arranged at the lower end of the connecting plate; the phosphating processing pool comprises an oil removal pool, a first water-washing pool, a derusting pool, a second water-washing pool, a surface conditioning pool, a phosphating pool, a neutralization pool and a third water-washing pool which are sequentially arranged below the lifting hanger. The intelligent phosphating processing system for the metal surface can respectively realize the transverse movement and vertical movement of the hardware through the conveying chain and the lifting hanger, and the lifting hanger is driven by the air cylinder to lift up and down; the cost is reduced, and no environmental pollution is caused.

Description

A kind of metallic surface intelligent phosphatization processing system
Technical field
The utility model relates to handware manufacturing and processing equipment technical field, specifically, relates to a kind of metallic surface intelligent phosphatization processing system.
Background technology
The process for processing of handware, it is a very complicated process, it roughly comprises pre-electroplating treatment, copper, nickel, the plating processing of chromium etc., the bonderizing on handware surface, dust processing and the handware surface gold coating processing etc. on gold part surface, traditional production line adds man-hour at the bonderizing that carries out handware surface, mostly be manually to add the semi-automatic operation mode that machinery forms, need artificial loading, manually transfer handware and carry out bonderizing processing and artificial blanking etc., its operating efficiency is low, need a plurality of pipelinings of manually carrying out, cost is high, and a plurality of handwares operate through too much people in the process of carrying out bonderizing processing operation, easily make the adjacent handware in the bonderizing course of processing collide, thereby cause handware impaired.
By this, design and a kind ofly make not need manually to carry out the operation of bonderizing process line, only need artificial loading and artificial blanking, and the high metallic surface intelligent phosphatization processing system of phosphatization operating efficiency, be necessary.
Utility model content
The purpose of this utility model is to overcome the deficiency of above-mentioned prior art and a kind of metallic surface intelligent phosphatization processing system of providing.
The technical scheme that the utility model solution prior art problem adopts is: a kind of metallic surface intelligent phosphatization processing system, and it comprises:
Guide rail, described guide rail is built on stilts to be arranged;
Conveyor chain, what described conveyor chain moved is arranged in described guide rail;
Lifting hanger, described lifting hanger comprises an apparatus for controlling of lifting and a hook, and described apparatus for controlling of lifting comprises a pedestal, and described pedestal is fixedly connected with described conveyor chain; In described pedestal, be provided with a cylinder, the cylinder rod of described cylinder is connected with a plate, and the lower end of described web plate is provided with described hook;
Bonderizing processing pond, described bonderizing processing pond comprises grease removal tank, the first washing pool of being located at successively described lifting hanger below, the pond of eliminating rust, the second washing pool, shows to adjust pond, phosphating pond, neutralization tank and the 3rd washing pool;
Drive-motor, described drive-motor comprises driving the first drive-motor that described conveyor chain moves and in order to drive the second drive-motor of described apparatus for controlling of lifting lifting;
Main device processed, described drive-motor is connected with described main device signal processed, and described main device processed is in order to control described drive-motor.
Below above technical scheme is further elaborated:
Preferably, it also comprises a goods basket in order to splendid attire five metals workpiece, and described goods basket hang on described hook.
Preferably, described goods basket is metallic netted structural.
Preferably, the volume of described goods basket is less than the volume in described bonderizing processing pond.
Preferably, it also comprises pump-up device, and the outlet side of described pump-up device is connected with a plurality of air-inflating tubes, and a plurality of described air-inflating tubes are connected with described the first washing pool, the second washing pool and the 3rd water washing pool respectively.
Preferably, described lifting hanger has a plurality of, and a plurality of described lifting hangers evenly arrange, and a plurality of described bonderizing processing pond offsets, and described in adjacent two, the distance of lifting hanger is identical with the width in described bonderizing processing pond.
The beneficial effects of the utility model are:
One, the utility model are by the conveying of described conveyor chain, can realize the transverse shifting of five metals workpiece, by the lifting of described lifting hanger, can realize the vertical movement of five metals workpiece, by operating controlling the master control set of described the first drive-motor and the second drive-motor, can set frequency, dwell interval of frequency, dwell interval and the lifting of described lifting hanger that described conveyor chain moves etc., thereby can be fully and rationally utilize the time, the parkerized five metals workpiece of needs is carried out to bonderizing.
Two, in the present embodiment, five metals work piece surface after degreasing and rust removal does not contain soda acid attaching liq, make phosphatization effective, and the five metals workpiece after phosphatization is through neutralizing treatment, do not contain equally soda acid attaching liq, make to lay a good foundation for the processing of dusting of rear station.
Three, the utility model adopts the mode of air cylinder driven to drive the lifting of described lifting hanger, compares traditional motor fuel oil that passes through and drives, and can save greatly cost and environmentally safe.
Four, in the present embodiment, described goods basket is metallic netted structural, make to make five metals workpiece in the goods basket liquid in can processing pond with bonderizing fully to contact, make phosphatization effective, and in each washing pool, be all provided with air-inflating tube, by the gas transmission of pump-up device, the effect by gas of water in washing pool realized and reflux, thereby, can better five metals workpiece be cleaned up.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of metallic surface of the utility model intelligent phosphatization processing system;
Fig. 2 is the structural representation of lifting hanger described in the utility model embodiment;
Fig. 3 is the sectional view of lifting hanger described in the utility model embodiment;
Fig. 4 is the use state graph that goods basket described in the utility model embodiment hang on described lifting hanger;
The realization of the utility model object, functional characteristics and advantage, in connection with embodiment, are described further with reference to accompanying drawing.
Wherein, guide rail 10; Conveyor chain 20; Lifting hanger 30; Apparatus for controlling of lifting 301; Pedestal 3011; Cylinder 3012; Cylinder rod 3013; Web plate 3014; Hook 302; Bonderizing processing pond 40; Grease removal tank 401; The first washing pool 402; Rust cleaning pond 403; The second washing pool 404; Table is adjusted pond 405; Phosphating pond 406; Neutralization tank 407; The 3rd washing pool 408; Goods basket 50.
Embodiment
Below with reference to drawings and the specific embodiments, describe the technical solution of the utility model in detail, so as clearer, understand invention essence of the present utility model intuitively.
Fig. 1 is the structural representation of a kind of metallic surface of the utility model intelligent phosphatization processing system; Fig. 2 is the structural representation of lifting hanger described in the utility model embodiment; Fig. 3 is the sectional view of lifting hanger described in the utility model embodiment; Fig. 4 is the use state graph that goods basket described in the utility model embodiment hang on described lifting hanger;
Shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of metallic surface intelligent phosphatization processing system that the utility model provides, it comprises:
Guide rail 10, the built on stilts setting of described guide rail 10;
Conveyor chain 20, what described conveyor chain 20 moved is arranged in described guide rail 10;
Lifting hanger 30, described lifting hanger 30 comprises an apparatus for controlling of lifting 301 and a hook 302, and described apparatus for controlling of lifting 301 comprises a pedestal 3011, and described pedestal 3011 is fixedly connected with described conveyor chain 20; In described pedestal 3011, be provided with a cylinder 3012, the cylinder rod 3013 of described cylinder 3012 is connected with a plate 3014, and the lower end of described web plate 3014 is provided with described hook 302;
Bonderizing processing pond 40, described bonderizing processing pond 40 comprises grease removal tank 401, the first washing pool 402 of being located at successively described lifting hanger below, the pond 403 of eliminating rust, the second washing pool 404, shows to adjust pond 405, phosphating pond 406, neutralization tank 407 and the 3rd washing pool 408;
Drive-motor, described drive-motor comprises driving the first drive-motor that described conveyor chain 20 moves and in order to drive the second drive-motor of described apparatus for controlling of lifting 301 liftings;
Main device processed, described drive-motor is connected with described main device signal processed, and described main device processed is in order to control described drive-motor.
A kind of metallic surface provided by the utility model intelligent phosphatization processing system, it also comprises a goods basket 50 in order to splendid attire five metals workpiece, described goods basket 50 hang on described hook 302, and described goods basket 50 is metallic netted structural.
Preferably, in the present embodiment, also comprise a pump-up device, the outlet side of described pump-up device is connected with a plurality of air-inflating tubes, and a plurality of described air-inflating tubes are connected with described the first washing pool 402, the second washing pool 404 and the 3rd water washing pool 408 respectively.
It should be noted that, in the present embodiment, described lifting hanger 30 has a plurality of, and a plurality of described lifting hangers 30 evenly arrange, a plurality of described bonderizing processing pond 40 offsets, and described in adjacent two, the distance of lifting hanger 30 is identical with the width in described bonderizing processing pond 40.
By this, the utility model is by the conveying of described conveyor chain 20, can realize the transverse shifting of five metals workpiece, by the lifting of described lifting hanger 30, can realize the vertical movement of five metals workpiece, by operating controlling the master control set of described the first drive-motor and the second drive-motor, can set frequency, dwell interval of frequency, dwell interval and described lifting hanger 30 liftings that described conveyor chain 20 moves etc., thereby can be fully and rationally utilize the time, the parkerized five metals workpiece of needs is carried out to bonderizing.
For ease of more thorough understanding principle of work of the present utility model, with shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, do further simple declaration.
Workflow of the present utility model is:
First, needs are carried out to parkerized five metals workpiece and carry out trial inspection, again the five metals workpiece of passed examination is positioned in described goods basket 50 by operator, then goods basket 50 is placed on described hook 302, it should be noted that, the original state of the cylinder rod 3013 of lifting hanger 30 is completely in cylinder 3012, be that hook 302 under original state is also in topmost, the control to described the first drive-motor and the second drive-motor by described master control set in advance, set the timefrequency that described conveyor chain 20 moves, the timefrequency of dwell interval and 301 liftings of described apparatus for controlling of lifting and dwell interval etc., start described the first drive-motor, conveyor chain 20 moves laterally, so that described lifting hanger 30 moves to described grease removal tank 401 with described conveyor chain 20, now, the first drive-motor is closed, the second drive-motor starts, lifting hanger 30 is done descending motion, so that described goods basket 50 is submerged in grease removal tank 401 completely, carry out the oil removing of five metals workpiece, make five metals work piece surface without greasy dirt.
Described master control set has been set the time of degreasing, arrive after the time of described degreasing, described the second drive-motor starts automatically, described lifting hanger 30 rises to highest point, now, the second drive-motor is closed automatically, the first drive-motor makes an immediate response, five metals workpiece after oil removing is delivered to the top of described the first washing pool 402, in like manner, now, the first drive-motor is closed, the second drive-motor starts, described lifting hanger 30 declines, five metals workpiece after oil removing is transferred to described the first washing pool 402 and washed, after several minutes, by identical supplying step, five metals workpiece is transported to rust cleaning pond 403 and eliminates rust, five metals workpiece after rust cleaning is transferred immediately described the second washing pool 404 and washes, five metals workpiece after having washed is transported to described table and adjusts pond 405, by table, adjust the table in pond 405 to adjust liquid to carry out passivation to five metals workpiece, after certain hour, five metals workpiece after passivation is transported to described phosphating pond 406 and carries out phosphatization, make Surface Creation one deck phosphatize phosphate coat of five metals workpiece, in like manner, after certain hour, five metals workpiece after phosphatization is transported to neutralization tank 407, the five metals workpiece of crossing because of phosphatization is alkalescence, so also need five metals workpiece to be delivered to the interior neutralizing treatment of doing of described neutralization tank 407, after being disposed, this five metals workpiece is transported to described the 3rd washing pool 408 and washes, wash after several minutes, can be by the control of master control set, five metals workpiece after washing is risen.Now, the bonderizing of five metals workpiece is complete.
It should be noted that, five metals workpiece is being carried out in parkerized process, five metals workpiece all must be put into bonderizing processing pond 40 completely, must not expose the outside of each bonderizing processing pond 40 interior solution.
In sum, the utility model is by the conveying of described conveyor chain 20, can realize the transverse shifting of five metals workpiece, by the lifting of described lifting hanger 30, can realize the vertical movement of five metals workpiece, by operating controlling the master control set of described the first drive-motor and the second drive-motor, can set the frequency that described conveyor chain 20 moves, the frequency of dwell interval and described lifting hanger 30 liftings, dwell interval etc., thereby can be fully and rationally utilize the time, to needing the five metals workpiece of phosphatization to carry out intelligent phosphatization processing, and in the present embodiment, five metals work piece surface after degreasing and rust removal does not contain soda acid attaching liq, make phosphatization effective, and the five metals workpiece after phosphatization is through neutralizing treatment, do not contain equally soda acid attaching liq, make to lay a good foundation for the processing of dusting of rear station.
Meanwhile, the utility model adopts the mode of air cylinder driven to drive the lifting of described lifting hanger 30, compares traditional motor fuel oil that passes through and drives, and can save greatly cost and environmentally safe.And in the present embodiment, described goods basket 50 is metallic netted structural, make to make five metals workpiece in goods basket 50 liquid in can processing pond 40 with bonderizing fully to contact, make phosphatization effective, and in each washing pool, be all provided with air-inflating tube, by the gas transmission of pump-up device, the effect by gas of water in washing pool realized and reflux, thereby, can better five metals workpiece be cleaned up.
The foregoing is only preferred embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model specification sheets and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.

Claims (6)

1. a metallic surface intelligent phosphatization processing system, is characterized in that, it comprises:
Guide rail, described guide rail is built on stilts to be arranged;
Conveyor chain, what described conveyor chain moved is arranged in described guide rail;
Lifting hanger, described lifting hanger comprises an apparatus for controlling of lifting and a hook, and described apparatus for controlling of lifting comprises a pedestal, and described pedestal is fixedly connected with described conveyor chain; In described pedestal, be provided with a cylinder, the cylinder rod of described cylinder is connected with a plate, and the lower end of described web plate is provided with described hook;
Bonderizing processing pond, described bonderizing processing pond comprises grease removal tank, the first washing pool of being located at successively described lifting hanger below, the pond of eliminating rust, the second washing pool, shows to adjust pond, phosphating pond, neutralization tank and the 3rd washing pool;
Drive-motor, described drive-motor comprises driving the first drive-motor that described conveyor chain moves and in order to drive the second drive-motor of described apparatus for controlling of lifting lifting;
Main device processed, described drive-motor is connected with described main device signal processed, and described main device processed is in order to control described drive-motor.
2. metallic surface according to claim 1 intelligent phosphatization processing system, is characterized in that, it also comprises a goods basket in order to splendid attire five metals workpiece, and described goods basket hang on described hook.
3. metallic surface according to claim 2 intelligent phosphatization processing system, is characterized in that, described goods basket is metallic netted structural.
4. metallic surface according to claim 3 intelligent phosphatization processing system, is characterized in that, the volume of described goods basket is less than the volume in described bonderizing processing pond.
5. metallic surface according to claim 1 intelligent phosphatization processing system, it is characterized in that, it also comprises pump-up device, the outlet side of described pump-up device is connected with a plurality of air-inflating tubes, and a plurality of described air-inflating tubes are connected with described the first washing pool, the second washing pool and the 3rd water washing pool respectively.
6. metallic surface according to claim 1 intelligent phosphatization processing system, is characterized in that, described lifting hanger has a plurality of, and a plurality of described lifting hangers evenly arrange; A plurality of described bonderizing processing pond offsets, and described in adjacent two, the distance of lifting hanger is identical with the width in described bonderizing processing pond.
CN201320723017.0U 2013-11-13 2013-11-13 Intelligent phosphating processing system for metal surface Expired - Lifetime CN203530431U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104975286A (en) * 2015-06-26 2015-10-14 张家港市顺佳隔热技术有限公司 Pressure vessel shell phosphating device
CN105018921A (en) * 2015-08-04 2015-11-04 常熟市金华机械股份有限公司 Running method of phosphating and saponifying production line
CN105274507A (en) * 2015-10-28 2016-01-27 芜湖市恒浩机械制造有限公司 Phosphating tank for automatic board phosphating device
CN105386028A (en) * 2015-10-28 2016-03-09 芜湖市恒浩机械制造有限公司 Panel phosphorization device
CN105386029A (en) * 2015-10-28 2016-03-09 芜湖市恒浩机械制造有限公司 Automatic panel phosphorization device
CN107841736A (en) * 2017-10-16 2018-03-27 杭州利富豪机电设备有限公司 Stay-warm case vitrification handles suspension conveyor system
CN112195458A (en) * 2020-08-21 2021-01-08 湖北隐冠轴业有限公司 Integrated hollow shaft phosphating treatment and detection method based on new energy automobile
CN112663035A (en) * 2020-12-14 2021-04-16 嘉兴奥飞新材料科技有限公司 Scale treatment pool for environment-friendly spraying operation
CN113549904A (en) * 2021-06-22 2021-10-26 惠州市安泰普表面处理科技有限公司 Automatic production line for chemical nickel treatment of workpiece

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104975286A (en) * 2015-06-26 2015-10-14 张家港市顺佳隔热技术有限公司 Pressure vessel shell phosphating device
CN105018921B (en) * 2015-08-04 2017-09-19 常熟市金华机械股份有限公司 A kind of operation method of phospholeum metaplasia producing line
CN105018921A (en) * 2015-08-04 2015-11-04 常熟市金华机械股份有限公司 Running method of phosphating and saponifying production line
CN105386029B (en) * 2015-10-28 2018-02-23 芜湖市恒浩机械制造有限公司 A kind of sheet material automatic phosphating equipment
CN105386029A (en) * 2015-10-28 2016-03-09 芜湖市恒浩机械制造有限公司 Automatic panel phosphorization device
CN105386028A (en) * 2015-10-28 2016-03-09 芜湖市恒浩机械制造有限公司 Panel phosphorization device
CN105274507A (en) * 2015-10-28 2016-01-27 芜湖市恒浩机械制造有限公司 Phosphating tank for automatic board phosphating device
CN105386028B (en) * 2015-10-28 2018-07-17 芜湖市恒浩机械制造有限公司 A kind of plank phosphatization device
CN105274507B (en) * 2015-10-28 2018-08-24 芜湖市恒浩机械制造有限公司 A kind of plank automatic phosphating equipment phosphatization case
CN107841736A (en) * 2017-10-16 2018-03-27 杭州利富豪机电设备有限公司 Stay-warm case vitrification handles suspension conveyor system
CN107841736B (en) * 2017-10-16 2019-08-23 杭州利富豪机电设备有限公司 Insulation cover vitrification handles suspension conveyor system
CN112195458A (en) * 2020-08-21 2021-01-08 湖北隐冠轴业有限公司 Integrated hollow shaft phosphating treatment and detection method based on new energy automobile
CN112663035A (en) * 2020-12-14 2021-04-16 嘉兴奥飞新材料科技有限公司 Scale treatment pool for environment-friendly spraying operation
CN113549904A (en) * 2021-06-22 2021-10-26 惠州市安泰普表面处理科技有限公司 Automatic production line for chemical nickel treatment of workpiece
CN113549904B (en) * 2021-06-22 2023-08-04 惠州市安泰普表面处理科技有限公司 Automatic production line for chemical nickel treatment of workpieces

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Address after: Longgang District of Shenzhen City, Guangdong province 518117 Ping Ping Street East Community Kang Ming Lu No. 10

Patentee after: SHENZHEN MEIZHIGAO TECHNOLOGY Co.,Ltd.

Address before: Longgang District of Shenzhen City, Guangdong province 518000 Ping Ping Street East Community Kang Ming Lu No. 10

Patentee before: SHENZHEN MEIGAO PLASTIC AND METAL MFG Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20140409