CN105018921B - A kind of operation method of phospholeum metaplasia producing line - Google Patents
A kind of operation method of phospholeum metaplasia producing line Download PDFInfo
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- CN105018921B CN105018921B CN201510469742.3A CN201510469742A CN105018921B CN 105018921 B CN105018921 B CN 105018921B CN 201510469742 A CN201510469742 A CN 201510469742A CN 105018921 B CN105018921 B CN 105018921B
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- driving
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- saponification
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Abstract
The invention discloses a kind of operation method of phospholeum metaplasia producing line, including：Enter cylinder, phosphorating treatment, saponification process and exchangeable cylinder, by the whole phosphorating treatment of the first thermoacoustic prime engine, by the whole saponification process of the second thermoacoustic prime engine, and when the first driving or the second driving play roller to above conversion pool and now there is also during roller in conversion pool, the exchange of roller is carried out using the independent crane of the first driving or the second driving lower end two, through the above way, the present invention separates individually control phosphorating treatment and saponification process by the first driving and the second driving, and pass through carry out roller exchange of two independent cranes in conversion pool, the purpose that simultaneously 3 rollers are carried out with phosphorus saponification process can be reached, production efficiency greatly improved, reduce labor strength.
Description
Technical field
The present invention relates to a kind of production field, more particularly to a kind of operation method of phospholeum metaplasia producing line.
Background technology
Phosphatization is the process of a kind of chemistry and electrochemical reaction formation phosphate chemical conversion film, and current phosphatization is conventional
Pretreatment technology, is mainly used in steel surface phosphatization, non-ferrous metal（Such as aluminium, zinc）Part can also apply phosphatization, and saponification then makes
Piece surface uniformly adheres to a saponification film.
But phospholeum metaplasia production at this stage is processed one by one using single driving to product, this mode of production is present
Following defect：Low production efficiency, product surface attachment is uneven, causes product phospholeumization second-rate, and the work of workpeople
Intensity is higher, and the cost caused wastes also higher.
The content of the invention
The present invention solves the technical problem of a kind of operation method of phospholeum metaplasia producing line is provided, it can reach simultaneously
The purpose of phosphorus saponification process is carried out to the product in 3 rollers, production efficiency greatly improved, labor strength is reduced.
In order to solve the above technical problems, one aspect of the present invention is：A kind of phospholeum metaplasia producing line is provided
Operation method, the phospholeum metaplasia producing line includes：Pedestal and operation track, the operation track are fixedly mounted on the pedestal
Top；
The upper surface fixed placement of the pedestal has phosphatization production line, saponification production line and conversion pool, the conversion pool
Between the phosphatization production line and saponification production line；
Provided with the first driving and the second driving in the operation track, the lower end of first driving and the described second driving
It is installed with two independent cranes；
The operation method of the phospholeum metaplasia producing line is as follows：
（1）, enter cylinder：Treat that phosphorus saponification product loads in N rollers by multiple in phospholeum metaplasia producing line starting point；
（2）, phosphorating treatment：The N rollers as described in first thermoacoustic prime engine, and enter successively along the phosphatization production line
Row impregnation process, after phosphorating treatment terminates, the N rollers are put into return to origin after conversion pool and operated by first driving
N+1 rollers；
（3）, saponification process：The N rollers as described in second thermoacoustic prime engine, and enter successively along the saponification production line
Row impregnation process, takes out product after saponification process terminates out of described N rollers, and is driven a vehicle by described second by sky
N rollers are transported back to exchange pond；
（4）, exchangeable cylinder：First driving or two independent crane alternate runs of the second driving lower end, in conversion pool
It is interior to realize that empty roller, with treating exchanging for saponification roller, reaches the recycling of roller.
In a preferred embodiment of the present invention, when the first driving is travelled to conversion pool top simultaneously with the second driving,
First driving rests on the table and adjusted above pond, waits the second driving to be travelled again after conversion pool completes trade-to product.
In a preferred embodiment of the present invention, the phosphatization production line include arrange successively degreasing pond, some cleanings
Pond, phosphating pond, some service sinks and table adjust pond.
In a preferred embodiment of the present invention, the saponification production line includes saponification pond.
In a preferred embodiment of the present invention, the N rollers, N+1 rollers are stainless steel structure, can be increased
The contact area of each product and the treatment fluid in each pond in roller, further improves phospholeum quality.
In a preferred embodiment of the present invention, the first thermoacoustic prime engine parkerized time and the described second driving
Control the time of saponification process equal, prevent the second driving that also empty roller is not put into conversion pool, the first driving will be by
The phenomenon that roller after firm phosphatization exchanges back starting point occurs.
In a preferred embodiment of the present invention, each roller does rotary rolling, the rotation during impregnation process
Tumbler is dynamic to be driven by motor so that each product is rolled in roller so that in roller each product the equal energy in each surface
Treatment fluid is touched, phospholeum quality is further improved.
The beneficial effects of the invention are as follows：The present invention by first driving and second driving separate individually control phosphorating treatment and
Saponification process, and pass through the first driving and carry out roller friendship of two independent cranes in conversion pool of the second driving lower end
Change, the purpose for carrying out phosphorus saponification process to the product in 3 rollers simultaneously can be reached, production efficiency greatly improved, reduced
Labor strength.
Brief description of the drawings
Fig. 1 is the structural representation of phospholeum metaplasia producing line in the present invention；
The mark of each part is as follows in accompanying drawing：1st, pedestal, the 2, operation track, 3, first driving, the 4, second driving, 11, de-
Fat pond, 12, phosphating pond, 13, table adjust pond, 14, saponification pond, 15, conversion pool, 16, service sink, the 31, first left crane, 32, first
Right crane, the 41, second left crane, the 42, second right crane.
Embodiment
Presently preferred embodiments of the present invention is described in detail below in conjunction with the accompanying drawings, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, apparent is clearly defined so as to be made to protection scope of the present invention.
Referring to Fig. 1, embodiments of the invention are：
A kind of operation method of phospholeum metaplasia producing line, the phospholeum metaplasia producing line includes：Pedestal 1 and operation track 2, institute
State the top that operation track 2 is fixedly mounted on the pedestal 1；
The upper surface fixed placement of the pedestal 1 has phosphatization production line, saponification production line and conversion pool 15, the conversion
Pond 15 be located between the phosphatization production line and saponification production line, the phosphatization production line include arrange successively degreasing pond 11,
Some service sinks 16, phosphating pond 12, some service sinks 16 and table adjust pond 13, and the saponification production line includes saponification pond 14；
Provided with the first driving 3 and the second driving 4 in the operation track 2, the lower end of first driving 3 is installed with
The first right crane 32 of left crane 31 and first, the lower end of second driving 4 is installed with the second left crane 41 and the
Two right cranes 42, first 3 driving range in the operation track 2 of driving is the degreasing pond 11 to the conversion pool
15 top, second 4 driving range in the operation track 2 of driving is the conversion pool 15 to the saponification pond 14
Top；
The operation method of the phospholeum metaplasia producing line is specific as follows：
（1）, using the first left crane 31 of the first 3 lower ends of driving sling dress the first roller of multiple products, subsequent general
First roller hangs in degreasing pond 11, some service sinks 16, phosphating pond 12, some service sinks 16, table tune pond 13 successively, treats that table is adjusted
After processing terminates, sling first roller using the first left crane 31 of the first driving 3 and travel to the top of conversion pool 15, will
Return to origin after first roller is put into conversion pool 15；
（2）, first driving 3 return to origins after start operation equipped with multiple products second tin roller；Now second driving 4 rows
Sail to the top of conversion pool 15, travelled after the first roller put in conversion pool 15 is sling using the second left crane 41 to saponification
The top of pond 14, first roller is put into saponification pond 14 and carries out saponification process, after saponification process terminates, and will be mounted in first
Multiple products in roller take out, and complete the phosphorus saponification process of product in the first roller；And the product in the first roller is taken
While going out, the first driving 3 plays second tin roller to above conversion pool, and the second tin roller is hung in conversion pool, and subsequent the
One driving 3 again returns to starting point and starts threeth roller of the operation equipped with multiple products；
（3）, using the second left crane 41 of the second driving 4 sling the first empty roller and travel to conversion pool 15, directly
To the second right crane 42 just to after conversion pool 15 using the second right crane 42 of the second driving 4 by second in conversion pool 15
Roller is sling, and subsequent second driving 4, up to the second left crane 41 is just to conversion pool 15, will be located at the second left crane 41 to right travel
On the first empty roller be put into conversion pool 15, then the second driving 4 plays second tin roller to carrying out saponification in saponification pond 14
Processing, after saponification process terminates, multiple products in second tin roller are taken out, the phospholeum of product in second tin roller is completed
Change is handled；And while the product in second tin roller is removed, the first left crane 31 of the first driving 3 plays the 3rd roller extremely
The top of conversion pool 15, until the first right crane 31 is just empty in conversion pool 15 to that will be located at using the first right crane 32 after conversion pool 15
The first roller is sling, and subsequent first driving is travelled to the right until the first left crane 31 is just to left using second after conversion pool 15
The 3rd roller that crane 41 will be equipped with product is put into conversion pool 15, and subsequent first driving 3 is played the first empty roller and returned
Starting point, reloads multiple products；
（4）, play empty second tin roller using the second right crane 42 of the second driving 4 and travel to the top of conversion pool 15,
Until the second left crane 41 is just to being sling the 3rd roller in conversion pool 15 using the second left crane 41 after conversion pool, with
Afterwards the second driving to the left traveling until the second right crane 42 just to after conversion pool 15 by the second right crane 42 empty the
Two rollers are put into conversion pool 15, and then the second driving 4, which is played, carries out saponification process in the 3rd roller to saponification pond 14, treat at saponification
After reason terminates, multiple products in the 3rd roller are taken out, the phosphorus saponification process of product in the 3rd roller is completed；In repetition
State step, you can while carrying out phosphorus saponification process to 3 rollers.
Wherein, when the first driving 3 and the second driving 4 are travelled to the top of conversion pool 15 simultaneously, first driving 3 is stopped
The top of pond 13 is adjusted in the table, waits the second driving 4 to be travelled again after conversion pool 15 completes trade-to product.
First roller, second tin roller, the 3rd roller are stainless steel structure, can increase in roller each product with it is each
The contact area for the treatment of fluid in pond, further improves phospholeum quality.
The control parkerized time of first driving 3 controls the time of saponification process equal with the described second driving 4,
Prevent the second driving that also empty roller is not put into conversion pool, the roller after firm phosphatization will be exchanged back starting point by the first driving
Phenomenon occur.
Each roller does rotary rolling during impregnation process, and the rotary rolling is driven by motor so that roller
Interior each product is rolled, so that each surface of each product can touch treatment fluid in roller, further improves phosphorus
Saponification quality.
Prior art is different from, present invention is disclosed a kind of operation method of phospholeum metaplasia producing line, by using the first row
Car and the second driving individually control phosphatization and saponification process, and pacify using in the first driving with fixed in the second driving
Two independent cranes are filled, so that single driving can lift by crane two products simultaneously, friendship of two rollers above conversion pool are realized
Change, so as to reach the purpose for carrying out phosphorus saponification process to the product in 3 rollers simultaneously, production efficiency greatly improved, reduces
Labor strength.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair
Equivalent structure or equivalent flow conversion that bright specification and accompanying drawing content are made, or directly or indirectly it is used in other related skills
Art field, is included within the scope of the present invention.
Claims (5)
1. a kind of operation method of phospholeum metaplasia producing line, it is characterised in that the phospholeum metaplasia producing line includes：Pedestal and operation
Track, the operation track is fixedly mounted on the top of the pedestal；
The upper surface fixed placement of the pedestal has phosphatization production line, saponification production line and conversion pool, and the conversion pool is located at
Between the phosphatization production line and saponification production line；
Provided with the first driving and the second driving in the operation track, the lower end of first driving and the described second driving is solid
Dingan County is equipped with two independent cranes；
The operation method of the phospholeum metaplasia producing line is as follows：
（1）, enter cylinder：Treat that phosphorus saponification product loads in N rollers by multiple in phospholeum metaplasia producing line starting point；
（2）, phosphorating treatment：The N rollers as described in first thermoacoustic prime engine, and soaked successively along the phosphatization production line
Stain processing, after phosphorating treatment terminates, the N rollers are put into return to origin after conversion pool and operate N+ by first driving
1 roller；
（3）, saponification process：The N rollers as described in second thermoacoustic prime engine, and soaked successively along the saponification production line
Stain processing, takes out product after saponification process terminates out of described N rollers, and is driven a vehicle by described second by empty N
Roller is transported back to exchange pond；
（4）, exchangeable cylinder：First driving or two independent crane alternate runs of the second driving lower end, it is real in conversion pool
Existing sky roller reaches the recycling of roller with treating exchanging for saponification roller；
The first thermoacoustic prime engine parkerized time is equal with the time of the second thermoacoustic prime engine saponification process；
Degreasing pond, some service sinks, phosphating pond, some service sinks and the table that the phosphatization production line includes arranging successively are adjusted
Pond.
2. the operation method of phospholeum metaplasia producing line according to claim 1, it is characterised in that when the first driving and the second row
Car is simultaneously to during traveling, first driving rests on the table and adjusted above pond, waits second to drive a vehicle in conversion above conversion pool
Pond is travelled again after completing trade-to product.
3. the operation method of phospholeum metaplasia producing line according to claim 1, it is characterised in that the saponification production line includes
Saponification pond.
4. the operation method of phospholeum metaplasia producing line according to claim 1, it is characterised in that the N rollers, N+1
Roller is stainless steel structure.
5. the operation method of phospholeum metaplasia producing line according to claim 1, it is characterised in that each roller is in impregnation process
During do rotary rolling, the rotary rolling is driven by motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510469742.3A CN105018921B (en) | 2015-08-04 | 2015-08-04 | A kind of operation method of phospholeum metaplasia producing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510469742.3A CN105018921B (en) | 2015-08-04 | 2015-08-04 | A kind of operation method of phospholeum metaplasia producing line |
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| Publication Number | Publication Date |
|---|---|
| CN105018921A CN105018921A (en) | 2015-11-04 |
| CN105018921B true CN105018921B (en) | 2017-09-19 |
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| CN201510469742.3A Active CN105018921B (en) | 2015-08-04 | 2015-08-04 | A kind of operation method of phospholeum metaplasia producing line |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202226920U (en) * | 2011-07-13 | 2012-05-23 | 晋亿实业股份有限公司 | Friction coefficient agent phosphorization and soaking device |
| CN202246935U (en) * | 2011-07-13 | 2012-05-30 | 晋亿实业股份有限公司 | electrogalvanizing and metal paint impregnating device |
| CN203530431U (en) * | 2013-11-13 | 2014-04-09 | 深圳市美高塑胶金属制品有限公司 | Intelligent phosphating processing system for metal surface |
| CN203530468U (en) * | 2013-11-13 | 2014-04-09 | 深圳市美高塑胶金属制品有限公司 | Intelligent hardware machining system |
| CN104389005A (en) * | 2013-12-28 | 2015-03-04 | 广西柳拖车辆有限公司 | Cab's integral electrophoresis production line |
| CN104607629A (en) * | 2013-11-04 | 2015-05-13 | 无锡市康晖机械制造有限公司 | Electrochemical cleaning production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6052585A (en) * | 1983-08-31 | 1985-03-25 | Nippon Kokan Kk <Nkk> | Operating method of continuous treating line for strip |
-
2015
- 2015-08-04 CN CN201510469742.3A patent/CN105018921B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202226920U (en) * | 2011-07-13 | 2012-05-23 | 晋亿实业股份有限公司 | Friction coefficient agent phosphorization and soaking device |
| CN202246935U (en) * | 2011-07-13 | 2012-05-30 | 晋亿实业股份有限公司 | electrogalvanizing and metal paint impregnating device |
| CN104607629A (en) * | 2013-11-04 | 2015-05-13 | 无锡市康晖机械制造有限公司 | Electrochemical cleaning production line |
| CN203530431U (en) * | 2013-11-13 | 2014-04-09 | 深圳市美高塑胶金属制品有限公司 | Intelligent phosphating processing system for metal surface |
| CN203530468U (en) * | 2013-11-13 | 2014-04-09 | 深圳市美高塑胶金属制品有限公司 | Intelligent hardware machining system |
| CN104389005A (en) * | 2013-12-28 | 2015-03-04 | 广西柳拖车辆有限公司 | Cab's integral electrophoresis production line |
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| Publication number | Publication date |
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| CN105018921A (en) | 2015-11-04 |
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