CN203222467U - Disposable plating medium sub-packaging device - Google Patents
Disposable plating medium sub-packaging device Download PDFInfo
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- CN203222467U CN203222467U CN 201320145496 CN201320145496U CN203222467U CN 203222467 U CN203222467 U CN 203222467U CN 201320145496 CN201320145496 CN 201320145496 CN 201320145496 U CN201320145496 U CN 201320145496U CN 203222467 U CN203222467 U CN 203222467U
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Abstract
The utility model discloses a disposable plating medium sub-packaging device. The disposable plating medium sub-packaging device comprises a rack, wherein a charging mechanism, an uncapping filling mechanism, a cooling room, a cap closing mechanism, a discharging mechanism, an inkjet printing-stacking mechanism and an output mechanism are arranged on the rack, and successively connected with a discharge hole and a feed inlet; the charging mechanism is arranged on the head part of the rack; the output mechanism is arranged on the tail part of the rack; and an electrical control cabinet, which is fixed on the rack and used for electrically controlling each mechanism by adopting a PLC (Programmable Logic Controller) logic control block, is further arranged below the cooling room. The disposable plating medium sub-packaging device has the beneficial effects of realizing automation, being accurate in positioning and convenient to operate by using the electrical control system PLC logic control block, so that two persons can complete the sub-packaging work of the disposable plating culture dish, and therefore, the labor power is saved and the production cost is low; one station can be used for realizing the sub-packaging of a plurality of boxes, so that the production efficiency is high; and personnel turnover at a clean sub-packaging region is less, so that the pollution possibility is greatly lowered, and the quality of the product is good.
Description
Technical field
The utility model relates to the equipment of laboratory medicine production field, specifically relates to a kind of disposable plating medium packaging device.
Background technology
At present, in the manufacturing enterprise of laboratory medicine industry, most of enterprise still mainly relies on manpower to the packing of product, and by manually carrying out packing, such packing mode exists following a series of problem:
The first, capacity rating is low, in the actual production at present, be one group by 9 people, also only about 1600 parts, production link must indispensablely manually have a hourly output: aseptic empty ware 1 people of manual delivery, packing 2 people, can finishes and forwards cooled region 2 people artificial week to, and artificial lid ware 1 people, coding 1 people are finished in cooling, folded material 1 people packs 1 people;
The second, the risk height of Wu Raning is brought a large amount of bacteriums, dust particle into because flow of personnel is frequent in the packing district of cleaning, causes pollution in various degree, and product quality is impacted;
Three, productive costs height, a large amount of hand labors and relevant staff training, a large amount of consumption that also have sterile products in the production process etc. all make productive costs high.
Summary of the invention
At above-mentioned situation, the utility model provides a kind of disposable plating medium packaging device, make the packing of medicine mainly not rely on manpower, finished automatically by device, to solve the problem that the ubiquitous capacity rating of present product packing is low, pollution risk is high, productive costs is high.
To achieve these goals, the technical solution of the utility model is as follows:
Disposable plating medium packaging device comprises frame, it is characterized in that, described frame is provided with feeding mechanism and uncaps filling mechanism, cooling room, closing mechanism, discharging mechanism, coding material stacking machine structure and output mechanism;
Described feeding mechanism is arranged at the head of frame, described feeding mechanism, the filling mechanism of uncapping, cooling room, closing mechanism, discharging mechanism, coding material stacking machine structure and output mechanism are connected with discharging opening, inlet point successively, and described output mechanism is arranged at the afterbody of frame;
The below of described cooling room also is provided with an electrical control cabinet that is fixed in frame.
The described filling mechanism of uncapping comprises the cap-opening mechanism that is arranged at its front end, be arranged at the filling mechanism of its rear end and be arranged at load-transfer device mechanism on the frame; Described cap-opening mechanism comprises the one group of vacuum pump that is fixed in frame, described vacuum pump connect many groups be arranged at the filling mechanism top of uncapping, with a plurality of dull and stereotyped culture dish of wanting packing vacuum cup one to one; Described filling mechanism comprise be arranged at the filling mechanism top of uncapping with a plurality of dull and stereotyped culture dish of wanting packing peristaltic pump one to one, described peristaltic pump provides power by leading screw by the stepping motor that is fixed in the filling mechanism top of uncapping respectively.
Described cooling room comprises the one group of load-transfer device mechanism that is arranged on the frame and an inlet box that air-filtering arrangement is installed that is arranged at its center of top, described load-transfer device mechanism front end is provided with one and pushes away ware mechanism, described push away ware mechanism comprise one push away the ware cylinder and be arranged at the piston rod end that pushes away the ware cylinder push away the ware plate, the described top that pushes away ware mechanism is provided with one group and is connected with the interior electric control system of electrical control cabinet, advances dull and stereotyped ware sensor to what the dull and stereotyped ware that passes through detected and counted.
The load-transfer device of the load-transfer device mechanism of described cooling room is flat belt, and described load-transfer device mechanism is by the transmission of three-phase gearmotor.
The inlet point of described closing mechanism and discharging opening are 90 degree and arrange, being provided with one group at inlet point is connected with electric control system in the electrical control cabinet, goes out dull and stereotyped ware sensor to what the dull and stereotyped ware that passes through detected and counted, an end corresponding with the discharging opening of described closing mechanism is provided with one and pushes away ware mechanism, described push away ware mechanism comprise one be fixed in frame push away the ware cylinder and be arranged at the piston rod end that pushes away the ware cylinder push away the ware plate.
Described discharging mechanism is one to be fixed in the load-transfer device transmission device on the frame, and the centre portion of described discharging mechanism is provided with a body of wall, and the head that makes described discharging mechanism and portion other places are in two different rooms.
The inlet point of described coding material stacking machine structure and discharging opening are 90 degree and arrange, comprise the synchronous band conveying mechanism that is provided with retaining ware piece that a stepping motor drives and the ink jet numbering machine that is arranged at synchronous band conveying mechanism top, the feed end of described synchronous band conveying mechanism be provided with one be connected with electric control system in the electrical control cabinet according to a bottle sensor, the corresponding retaining ware piece alignment sensor that is connected with electric control system in the electrical control cabinet that is provided with ink jet numbering machine on the described frame; Vertical with synchronous band conveying mechanism, with the corresponding lamp inspection load-transfer device mechanism that also is provided with of ink jet numbering machine, be equipped with for the cooling performance of artificial visual detection of biological preparation and the light fixture of coding in the described lamp inspection load-transfer device mechanism; The corresponding end of described coding material stacking machine structure and lamp inspection load-transfer device mechanism be provided with one be fixed in frame push away the ware cylinder, the described piston rod end that pushes away the ware cylinder is provided with one and pushes away the ware piece; The discharge end of described lamp inspection load-transfer device mechanism also is provided with a dull and stereotyped ware sensor for countering that is connected with the interior electric control system of electrical control cabinet.
Electric control system in the described electrical control cabinet adopts the PLC logic control block to control.
The beneficial effects of the utility model are, it is full-automatic that the use of electric control system PLC logic control block realizes the utility model, accurate positioning, and easy to operate, two people can finish the packing work of disposable dull and stereotyped culture dish, save manpower, and productive costs is low; A station can be realized the packing of many boxes, the production efficiency height; In the packing district flow of personnel of cleaning seldom, greatly reduce contamination of heavy, the quality better of product.
Description of drawings
Fig. 1 looks scheme drawing for the master of the disposable plating medium packaging device of the utility model.
Fig. 2 is the schematic top plan view of the disposable plating medium packaging device of the utility model.
Fig. 3 is the structural representation of the disposable plating medium packaging device of the utility model.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
Referring to Fig. 1, Fig. 2, Fig. 3, disposable plating medium packaging device comprises frame 1, and described frame is provided with feeding mechanism 2, the filling mechanism 3 of uncapping, cooling room 4, closing mechanism 5, discharging mechanism 6, coding material stacking machine structure 7 and output mechanism 8.
Described feeding mechanism 2 is arranged at the head of frame 1, described feeding mechanism 2 is connected with inlet point with output mechanism 8 discharging opening successively with the filling mechanism 3 of uncapping, cooling room 4, closing mechanism 5, discharging mechanism 6, coding material stacking machine structure 7, and described output mechanism 8 is arranged at the afterbody of frame 1.
The below of described cooling room 4 also is provided with an electrical control cabinet 9 that is fixed in frame 1.
Wherein, described feeding mechanism 2 is the tower material loading platform that comprises a tower loading head.
The described filling mechanism 3 of uncapping comprises the cap-opening mechanism that is arranged at its front end, be arranged at the filling mechanism of its rear end and be arranged at load-transfer device mechanism on the frame; Described cap-opening mechanism comprises the one group of vacuum pump that is fixed in frame, described vacuum pump connect many groups be arranged at the filling mechanism top of uncapping, with a plurality of dull and stereotyped culture dish of wanting packing vacuum cup one to one; Be 4 such as the dull and stereotyped culture dish of wanting packing, then vacuum cup is 4 groups.Described filling mechanism comprise be arranged at the filling mechanism top of uncapping with a plurality of dull and stereotyped culture dish of wanting packing peristaltic pump one to one, described peristaltic pump provides power by leading screw by the stepping motor that is fixed in the filling mechanism top of uncapping respectively.
Described cooling room 4 comprises the one group of load-transfer device mechanism that is arranged on the frame and an inlet box 4a that air-filtering arrangement is installed who is arranged at its center of top, described load-transfer device mechanism front end is provided with one and pushes away ware mechanism, described push away ware mechanism comprise one push away the ware cylinder and be arranged at the piston rod end that pushes away the ware cylinder push away the ware plate, the described top that pushes away ware mechanism is provided with one group and is connected with the interior electric control system of electrical control cabinet, advances dull and stereotyped ware sensor to what the dull and stereotyped ware that passes through detected and counted.The load-transfer device of described load-transfer device mechanism is flat belt, and described load-transfer device mechanism is by the transmission of three-phase gearmotor.
The inlet point of described closing mechanism 5 and discharging opening are 90 degree and arrange, being provided with one group at inlet point is connected with electric control system in the electrical control cabinet, goes out dull and stereotyped ware sensor to what the dull and stereotyped ware that passes through detected and counted, an end corresponding with the discharging opening of described closing mechanism is provided with one and pushes away ware mechanism, described push away ware mechanism comprise one be fixed in frame push away the ware cylinder and be arranged at the piston rod end that pushes away the ware cylinder push away the ware plate.
Described discharging mechanism 6 is one to be fixed in the load-transfer device transmission device on the frame, and the centre portion of described discharging mechanism is provided with a body of wall 6a, and the head that makes described discharging mechanism and portion other places are in two different rooms.
The inlet point of described coding material stacking machine structure 7 and discharging opening are 90 degree and arrange, comprise the synchronous band conveying mechanism that is provided with retaining ware piece that a stepping motor drives and the ink jet numbering machine that is arranged at synchronous band conveying mechanism top, the feed end of described synchronous band conveying mechanism be provided with one be connected with electric control system in the electrical control cabinet according to a bottle sensor, the corresponding retaining ware piece alignment sensor that is connected with electric control system in the electrical control cabinet that is provided with ink jet numbering machine on the described frame; Vertical with synchronous band conveying mechanism, also be provided with one the lamp inspection load-transfer device mechanism of light fixture of detecting the cooling performance of coding and biopreparate for artificial visual be installed with ink jet numbering machine is corresponding, the corresponding end of described coding material stacking machine structure and lamp inspection load-transfer device mechanism be provided with one be fixed in frame push away the ware cylinder, the described piston rod end that pushes away the ware cylinder is provided with one and pushes away the ware piece; The discharge end of described lamp inspection load-transfer device mechanism also is provided with a dull and stereotyped ware sensor for countering that is connected with the interior electric control system of electrical control cabinet.
Electric control system in the described electrical control cabinet 9 adopts the PLC logic control block to control.
Principle of work of the present utility model is: the tower loading head of dull and stereotyped culture dish being put into feeding mechanism 2 stacks, and is advanced to automatically by feeding mechanism 2 in the load-transfer device mechanism of the filling mechanism 3 of uncapping; Advance to the cap-opening mechanism place of the filling mechanism 3 of uncapping when dull and stereotyped culture dish, the vacuum pump of cap-opening mechanism makes one group of group vacuum cup incite somebody to action with it one to one, and the ware lid of dull and stereotyped culture dish separates with the bottom, the opened dull and stereotyped culture dish of ware lid advances to filling mechanism at load-transfer device then, carry out servo-actuated can by peristaltic pump, the servo-actuated can of peristaltic pump be by stepping motor under the control of PLC, drive that leading screw is positive and negative to transfer realization.
Dull and stereotyped culture dish after the can is forwarded to cooling room 4 with load-transfer device, advances dull and stereotyped ware sensor the dull and stereotyped culture dish that passes through is detected and counts, after amount detection reaches, and after pushing away the ware pitch time and arriving, push away the piston rod operation of ware cylinder, pushing away the ware plate will new dull and stereotyped ware propelling movement; Push away ware and finish, push away the ware cylinder and reset automatically.Dull and stereotyped culture dish transmits through flat belt and enters cooling room, makes the soup that is filled in the dull and stereotyped culture dish condense into solid.
Dull and stereotyped culture dish is sent cooling room through flat belt, at the inlet point of closing mechanism 5 by after going out dull and stereotyped ware sensor and detecting counting, closing mechanism 5 closes the lid of dull and stereotyped culture dish, the dull and stereotyped culture dish that ware mechanism sends into flat belt that pushes away of an end setting corresponding with the discharging opening of described closing mechanism 5 is allocated on the load-transfer device of discharging mechanism 6, and further moves to coding material stacking machine structure 7 with the load-transfer device of discharging mechanism 6.
After the photograph bottle sensor of coding material stacking machine structure 7 detects dull and stereotyped culture dish, be provided with the synchronous band conveying mechanism of retaining ware piece under stepping motor ground drives, dull and stereotyped culture dish is sent into one by one, when retaining ware piece alignment sensor detect synchronously with on retaining ware piece after, band shuts down synchronously, by the right static dull and stereotyped culture dish coding of ink jet numbering machine, coding is finished the rear plate culture dish and is shifted onto on the lamp inspection load-transfer device by the ware cylinder that pushes away that is arranged at corresponding coding material stacking machine structure 7 one ends of lamp inspection load-transfer device mechanism, by the cooling performance that manually carries out visual detection coding and biopreparate, inferior-quality product is taken out, or look the product analysis reason, by being arranged at cooling room 4 tops, the operational factor of operation screen 9a that is connected with the electric control system of electrical control cabinet 9 is done further adjusting.The dull and stereotyped culture dish of acceptable product is with the operation of lamp inspection load-transfer device, after the dull and stereotyped ware sensor for countering of the discharge end of lamp inspection load-transfer device mechanism detects quantity and reaches, the last push cylinder that is arranged at coding material stacking machine structure 7 tail ends is pushed to the turnover panel top with dull and stereotyped culture dish, after quantity that dull and stereotyped ware sensor for countering detects bottle stack reaches, be pushed out to by the ware that it is good that the stepping load-transfer device of output mechanism 8 will superpose and receive on the bottle platform, finish by manually collecting.
It is full-automatic that the use of electric control system PLC logic control block of the present utility model realizes the utility model, accurate positioning, and easy to operate, two people can finish the packing work of disposable dull and stereotyped culture dish, save manpower, and productive costs is low; A station can be realized the packing of many boxes, the production efficiency height; In the packing district flow of personnel of cleaning seldom, greatly reduce contamination of heavy, the quality better of product.
More than show and described groundwork of the present utility model, principal character and advantage of the present utility model.The technical personnel of the industry should be understood; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and the specification sheets is principle of the present utility model; the utility model also has various changes and modifications under the prerequisite that does not break away from the utility model spirit and scope, and these changes and improvements all fall in the claimed scope of the present utility model.The protection domain that the utility model requires is defined by appending claims and equivalent thereof.
Claims (8)
1. disposable plating medium packaging device comprises frame, it is characterized in that, described frame is provided with feeding mechanism and uncaps filling mechanism, cooling room, closing mechanism, discharging mechanism, coding material stacking machine structure and output mechanism;
Described feeding mechanism is arranged at the head of frame, described feeding mechanism, the filling mechanism of uncapping, cooling room, closing mechanism, discharging mechanism, coding material stacking machine structure and output mechanism are connected with discharging opening, inlet point successively, and described output mechanism is arranged at the afterbody of frame;
The below of described cooling room also is provided with an electrical control cabinet that is fixed in frame.
2. disposable plating medium packaging device according to claim 1 is characterized in that, the described filling mechanism of uncapping comprises the cap-opening mechanism that is arranged at its front end, be arranged at the filling mechanism of its rear end and be arranged at load-transfer device mechanism on the frame; Described cap-opening mechanism comprises the one group of vacuum pump that is fixed in frame, described vacuum pump connect many groups be arranged at the filling mechanism top of uncapping, with a plurality of dull and stereotyped culture dish of wanting packing vacuum cup one to one; Described filling mechanism comprise be arranged at the filling mechanism top of uncapping with a plurality of dull and stereotyped culture dish of wanting packing peristaltic pump one to one, described peristaltic pump provides power by leading screw by the stepping motor that is fixed in the filling mechanism top of uncapping respectively.
3. disposable plating medium packaging device according to claim 1, it is characterized in that, described cooling room comprises the one group of load-transfer device mechanism that is arranged on the frame and an inlet box that air-filtering arrangement is installed that is arranged at its center of top, described load-transfer device mechanism front end is provided with one and pushes away ware mechanism, described push away ware mechanism comprise one push away the ware cylinder and be arranged at the piston rod end that pushes away the ware cylinder push away the ware plate, the described top that pushes away ware mechanism is provided with one group and is connected with the interior electric control system of electrical control cabinet, advance dull and stereotyped ware sensor to what the dull and stereotyped ware that passes through detected and counted.
4. disposable plating medium packaging device according to claim 3 is characterized in that, the load-transfer device of the load-transfer device mechanism of described cooling room is flat belt, and described load-transfer device mechanism is by the transmission of three-phase gearmotor.
5. disposable plating medium packaging device according to claim 1, it is characterized in that, the inlet point of described closing mechanism and discharging opening are 90 degree and arrange, being provided with one group at inlet point is connected with electric control system in the electrical control cabinet, goes out dull and stereotyped ware sensor to what the dull and stereotyped ware that passes through detected and counted, an end corresponding with the discharging opening of described closing mechanism is provided with one and pushes away ware mechanism, described push away ware mechanism comprise one be fixed in frame push away the ware cylinder and be arranged at the piston rod end that pushes away the ware cylinder push away the ware plate.
6. disposable plating medium packaging device according to claim 1, it is characterized in that, described discharging mechanism is one to be fixed in the load-transfer device transmission device on the frame, the centre portion of described discharging mechanism is provided with a body of wall, and the head that makes described discharging mechanism and portion other places are in two different rooms.
7. disposable plating medium packaging device according to claim 1, it is characterized in that, the inlet point of described coding material stacking machine structure and discharging opening are 90 degree and arrange, comprise the synchronous band conveying mechanism that is provided with retaining ware piece that a stepping motor drives and the ink jet numbering machine that is arranged at synchronous band conveying mechanism top, the feed end of described synchronous band conveying mechanism be provided with one be connected with electric control system in the electrical control cabinet according to a bottle sensor, the corresponding retaining ware piece alignment sensor that is connected with electric control system in the electrical control cabinet that is provided with ink jet numbering machine on the described frame; Vertical with synchronous band conveying mechanism, with the corresponding lamp inspection load-transfer device mechanism that also is provided with of ink jet numbering machine, be equipped with for the cooling performance of artificial visual detection of biological preparation and the light fixture of coding in the described lamp inspection load-transfer device mechanism; The corresponding end of described coding material stacking machine structure and lamp inspection load-transfer device mechanism be provided with one be fixed in frame push away the ware cylinder, the described piston rod end that pushes away the ware cylinder is provided with one and pushes away the ware piece; The discharge end of described lamp inspection load-transfer device mechanism also is provided with a dull and stereotyped ware sensor for countering that is connected with the interior electric control system of electrical control cabinet.
8. disposable plating medium packaging device according to claim 1 is characterized in that, the electric control system in the described electrical control cabinet adopts the PLC logic control block to control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320145496 CN203222467U (en) | 2013-03-27 | 2013-03-27 | Disposable plating medium sub-packaging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320145496 CN203222467U (en) | 2013-03-27 | 2013-03-27 | Disposable plating medium sub-packaging device |
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| Publication Number | Publication Date |
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| CN203222467U true CN203222467U (en) | 2013-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320145496 Expired - Fee Related CN203222467U (en) | 2013-03-27 | 2013-03-27 | Disposable plating medium sub-packaging device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103466527A (en) * | 2013-03-27 | 2013-12-25 | 上海辉敦包装科技有限公司 | Fully-automatic packaging system of disposable plating medium |
| CN111099048A (en) * | 2020-01-07 | 2020-05-05 | 山西省农业科学院蔬菜研究所 | Equipment and method for automatically subpackaging culture solution |
| CN114572474A (en) * | 2020-12-01 | 2022-06-03 | 广州市迪景微生物科技有限公司 | Culture dish emptying production line and method |
-
2013
- 2013-03-27 CN CN 201320145496 patent/CN203222467U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103466527A (en) * | 2013-03-27 | 2013-12-25 | 上海辉敦包装科技有限公司 | Fully-automatic packaging system of disposable plating medium |
| CN111099048A (en) * | 2020-01-07 | 2020-05-05 | 山西省农业科学院蔬菜研究所 | Equipment and method for automatically subpackaging culture solution |
| CN111099048B (en) * | 2020-01-07 | 2021-09-21 | 山西省农业科学院蔬菜研究所 | Equipment and method for automatically subpackaging culture solution |
| CN114572474A (en) * | 2020-12-01 | 2022-06-03 | 广州市迪景微生物科技有限公司 | Culture dish emptying production line and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131002 Termination date: 20160327 |