CN203096356U - Equipment for producing steel strand combed bundle - Google Patents
Equipment for producing steel strand combed bundle Download PDFInfo
- Publication number
- CN203096356U CN203096356U CN 201320049945 CN201320049945U CN203096356U CN 203096356 U CN203096356 U CN 203096356U CN 201320049945 CN201320049945 CN 201320049945 CN 201320049945 U CN201320049945 U CN 201320049945U CN 203096356 U CN203096356 U CN 203096356U
- Authority
- CN
- China
- Prior art keywords
- steel strand
- strand wires
- clamp
- number sheet
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Images
Landscapes
- Basic Packing Technique (AREA)
Abstract
The utility model discloses equipment for producing a steel strand combed bundle. The equipment structurally comprises a plurality of pay-off spools which are arranged in parallel and provided with steel strands, wherein a single steel strand in each pay-off spool sequentially passes through a strand management mechanism, a clamping and feeding mechanism, a counting mechanism, a cutting mechanism and a guiding mechanism, which are arranged in parallel along the axial direction and are the same in structure; and then a plurality of steel strands are gathered and together enter into a strand pulling mechanism and a binding mechanism located behind the strand pulling mechanism; and the steel strand combed bundle which is bound by the binding mechanism is wound on a drum of a winding mechanism. The equipment has the beneficial effects that an automatic production line replaces manpower to finish coil production of straightening, sizing and cutting off a steel strand bundle scale; a plurality of steel strands are combed into a coil and then cut off according to the set size; steel strand bundles with different lengths, required in construction, are efficiently finished in a factory; various custom-tailored steel strand bundles can be distributed to each construction site; factory delivery of the steel strand combed products with set size is achieved; the construction method in the prior art is changed; and the efficiency and the quality of pre-stress construction are improved.
Description
Technical field
The utility model relates to and make many steel strand wires materials in order a kind of steel strand wires material comb volume bundle production equipment that comb is weaved into bundle.
Background technology
Along with the high speed development of China's economic, building road and rail with in the construction of bridge, the prestress wire tension process is by a large amount of application.Prior art prestress wire tension process is: after the steel strand wires of standard are passed the bridge preformed hole by root, the steel strand wires that expose two ends outside the bridge preformed hole are carried out drawing from two ends, thereby make steel strand wires in bridge, produce a prestressing force, satisfy the needs of engineering design.Prior art is repeatedly being passed many steel strand wires in the bridge preformed hole process by root, the steel strand wires intersection often occurs and twines, and passes difficulty greatly; Simultaneously because the intersection of steel strand wires in preformed hole causes follow-up stretch-draw unbalance stress, cause the weak effect of steel strand prestress stretch-draw, certain root meeting stretch-draw fracture owing to twine wherein often takes place, influence the construction quality and the life-span of bridge, restricting the pre-stress construction of bridge, construction speed is influenced.
For overcoming above-mentioned defective of in the bridge preformed hole, steel strand tension being constructed, in bridge preformed hole outside by manually suitable to a combing of many steel strand wires, two to same steel strand wires makes marks, then many steel strand wires integral body are passed the bridge preformed hole, load onto corresponding anchor slab stretch-draw according to being marked at steel strand wires two again, steel strand wires can obtain good stretch-draw effect like this, still exist labour intensity big but manually make in order to many steel strand wires, efficient is low, ropy defective.
Summary of the invention
The purpose of this utility model is to overcome the defective of prior art, provides a kind of many steel strand wires are made in order to compile the comb bunchy, and length is sheared around a kind of steel strand wires material comb of coiling and compiled the bundle production equipment on demand again.
The technical scheme that solves the problems of the technologies described above is: a kind of steel strand wires material comb is compiled the bundle production equipment, described steel strand wires material comb is compiled the bundle production equipment and is comprised: be set up in parallel a plurality of draw drums that steel strand wires are housed, single steel strand in each draw drum passes successively respectively by axially parallel and arranges and the identical wire-packing mechanism of structure, clamp feed mechanism, counting mechanism, shut-off mechanism, behind the conducting mechanism, many steel strand wires compile the banding mechanism that penetrates lashing mechanism jointly and be positioned at lashing mechanism back, and the steel strand wires after banding mechanism is tied up are compiled the comb wrapping on the reel of rolling-up mechanism.
The beneficial effects of the utility model are: the utility model overcomes the defective of prior art, adopt the utility model automatic production line to substitute manually to finish steel wire bundle and make the production that fixed ruler cutting is coiled in order, the utility model can be compiled the comb rolling to many steel strand wires by the size of setting and cut off, solved the equipment bottleneck of the prestress steel twist wire harness dispensing of restriction bridge construction, can efficiently finish the steel wire bundle of all lengths of construction needs in factory, can be dispensed into each building site to the various steel wire bundles of customization, realize batch production dispensing scale steel strand wires volume comb product, change the construction method of the sector prior art, improve the efficient and the quality of pre-stress construction.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the structural representation that clamps feed mechanism among Fig. 1;
Fig. 3 is the structural representation of the structure of shut-off mechanism among this Fig. 1;
Fig. 4 is that steel strand wires are sheared the back view among Fig. 3;
Fig. 5 is the structural representation of lashing mechanism among Fig. 1;
Fig. 6 is that the lashing plate is the circular cross-section structural representation among Fig. 5;
Fig. 7 is that the lashing plate is the square cross schematic diagram among Fig. 5.
" sequence number explanation in the accompanying drawing "
1: draw drum; 2: wire-packing mechanism; 3: clamp feed mechanism; 4: counting mechanism; 5: shut-off mechanism; 6: conducting mechanism; 7: lashing mechanism; 7a: lashing hole; 8: the encircling machine; 8a: baler; 9: banding mechanism; 10: rolling-up mechanism; 11: cut off slide rail; 12: buffer spring; 13: head end number sheet; 14: the lashing plate; 15: terminal number sheet; 16: fixing tool rest; 17: clamp pressing plate; 18: shear oil cylinder; 19: movable blade; 20: steel strand wires; 21: the steel strand wires of cut-out; 22: steel strand wires are compiled the comb bundle; 23: clamp cylinder; 24: mainframe; 25: clamp and send cylinder to; 26: train wheel bridge; 27: lower plate; 28: clamp and send frame to; 29: clamp slide rail; 30: cut off frame; 31: head end number sheet clamp; 32: terminal number sheet clamp; 33: the number sheet clamps cylinder; 34: multiple mobile driving mechanism.
The specific embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is described in further detail.
As shown in the figure, the utility model provides a kind of steel strand wires material comb to compile the bundle production equipment, described steel strand wires material comb is compiled the bundle production equipment and is comprised: be set up in parallel a plurality of draw drums 1 that steel strand wires 20 are housed, single steel strand 20 in each draw drum 1 passes successively respectively by axially parallel and arranges and the identical wire-packing mechanism 2 of structure, clamp feed mechanism 3, counting mechanism 4, shut-off mechanism 5, behind the conducting mechanism 6, many steel strand wires 20 compile the banding mechanism 9 that penetrates lashing mechanism 7 jointly and be positioned at lashing mechanism 7 back, and the steel strand wires after banding mechanism 9 is tied up are compiled comb bundle 22 and are wrapped on the reel of rolling-up mechanism 10.
Described clamping feed mechanism 3 comprises: clamp and send frame 28 to, clamp and send cylinder 25 to; Be provided with to clamp on the top that frame 28 is sent in clamping to and send cylinder 25 to, clamp on the piston rod of sending cylinder 25 to and be fixed with train wheel bridge 26; Send frame 28 bottoms in clamping and be provided with and the corresponding lower plate 27 in train wheel bridge 26 positions, lower plate 27 sliding being fitted in clamp on the slide rail 29, and described clamping slide rail 29 is fixed on the mainframe 24.
Described shut-off mechanism 5 comprises: cut off frame 30, clamp cylinder 23 and shear oil cylinder 18; Be provided with clamping cylinder 23 on the top that cuts off frame 30 and shear oil cylinder 18; Be fixed with on the piston rod of described clamping cylinder 23 and clamp pressing plate 17; Be fixed with movable blade 19 on the piston rod of described shearing oil cylinder 18; Be provided with and clamp the corresponding fixedly tool rest 16 in pressing plate 17 positions in described cut-out frame 30 bottoms, described fixedly tool rest 16 sliding being fitted in are cut off on the slide rail 11, and described cut-out slide rail 11 is fixed on the mainframe 24; Between the side plate of the side of fixing tool rest 16 and mainframe 24, be provided with buffer spring 12.
Fig. 5 is the structural representation of lashing mechanism among Fig. 1; Fig. 6 is that the lashing plate is the circular cross-section structural representation among Fig. 5; Fig. 7 is that the lashing plate is the square cross schematic diagram among Fig. 5.
As Fig. 5, Fig. 6, shown in Figure 7, described lashing mechanism 7 comprises: the lashing plate 14 that sets gradually, terminal number sheet 15 and head end number sheet 13; Described lashing plate 14 is metal forms that are fixed on the mainframe 24, and lashing plate 14 is provided with the lashing hole 7a that many steel strand wires 20 pass.Fig. 6 and Fig. 7 show that respectively lashing plate 7 is circular cross-section and square-section difformity, show that simultaneously many steel strand wires pass through lashing plates 14 comb volumes and make in order.
Described head end number sheet 13 and terminal number sheet 15 are respectively attached to the initial end of steel strand wires 20 and the flexible thin of end, be respectively arranged with the hole that steel strand wires 20 pass on head end number sheet 13 and terminal number sheet 15, described head end number sheet 13 is with in terminal number sheet 15 is separately positioned on the head end number sheet clamp of splitting the identical both sides of structure 31 and terminal number sheet clamp 32; The both sides of splitting on head end number sheet clamp 31 and the terminal number sheet clamp 32 are connected to the identical number sheet of structure and clamp on the piston rod of cylinder 33, and described number sheet clamps cylinder 33 and is fixed on the mainframe 24.
In particular, for steel strand wires on the reel that clearly shows rolling-up mechanism 10 are compiled putting in order of comb bundle 22, when the reel of rolling-up mechanism 10 begins rolling, the clamp of head end number sheet clamp 31 both sides is clamped cylinder 33 drivings by the number sheet and opens, and head end number sheet 13 moves the head end that is banded in steel strand wires volume comb bundle 22 by banding mechanism 9 subsequently with the initial end of steel strand wires 20; When the end of steel strand wires volume comb bundle 22 moves to the reel of rolling-up mechanism 10, the clamp of terminal number sheet clamp 32 both sides is clamped cylinder 33 drivings by the number sheet and opens, and terminal number sheet 15 moves the end that is banded in steel strand wires volume comb bundle 22 by banding mechanism 9 subsequently with the end of steel strand wires 20; The two ends that the utility model is compiled comb bundle 22 at steel strand wires clearly show by the suitable steel strand wires of volume combing, make things convenient for next step steel strand tension operation.
Described banding mechanism 9 comprises: encircling machine 8 and baler 8a; Described encircling machine 8 is that many steel strand wires 20 are bound; Described baler 8a is wound up as one to the many steel strand wires 20 after binding.
Described encircling machine 8, baler 8a outsourcing from the market.
Below the utility model steel strand wires material comb being compiled the process of restrainting is explained as follows:
Draw drum 1 described in the utility model is to be used for holding coiling of a plurality of steel strand wires; The reason wire frame that described wire-packing mechanism 2 is tapers is every steel strand wires to be made in order to be evenly distributed to enter clamp feed mechanism 3; After described clamping feed mechanism 3 clamps each root steel strand wires, steel strand wires are sent to successively by counting mechanism 4; Described counting mechanism 4 is encoders, is used to measure the length of steel strand wires, for the action of shut-off mechanism 5 provides foundation; Described conducting mechanism 6 is conduits of guiding steel strand wires; Above-mentioned draw drum 1, reason wire frame, encoder and conduit all are prior aries commonly used in the building machinery.
The every steel strand wires 20 that the utility model is come out by draw drum 1 are made every steel strand wires to be evenly distributed to enter in order by wire-packing mechanism 2 and are clamped feed mechanism 3, described clamping is sent machine mechanism 3 to be connected and is moved back and forth on the driving mechanism 34, and this moves back and forth driving mechanism 34 and is arranged on the mainframe 24; Clamp under the drive that moves back and forth driving mechanism 34 and send machine mechanism 3 to move back and forth, the described driving mechanism 34 that moves back and forth can be the transmission device that cylinder/oil cylinder, sprocket wheel chain/rack-and-pinion are formed.
Because clamping feed mechanism 3 moves the drive steel strand wires and moves, traction steel strand wires 20 move, and steel strand wires 20 clamp cylinder 23 and depress through counting mechanisms 4, clamping pressing plate 17 places on shut-off mechanism 5, and clamping pressing plate 17 compresses steel strand wires 20.Clamp feed mechanism 3 come and go send to shut-off mechanism on clamping engagement steel strand wires are advanced past conducting mechanism 6, lashing plate 14, terminal number sheet 15, head end number sheet 13, tie up through banding mechanism 9 again, enter at last on the reel of rolling-up mechanism 10, driving mechanism on the rolling-up mechanism 10 starts, rolling-up mechanism 10 begins to start the rolling action, clamp feed mechanism 3 and unclamp this moment, utilizes the power pulling steel wire bundle lashing of rolling-up mechanism 10 subsequently.
Fig. 3 is the structural representation of the structure of shut-off mechanism among this Fig. 1; Fig. 4 is that steel strand wires are sheared the back view among Fig. 3.
As shown in Figure 3, Figure 4, when steel strand wires 20 are compiled in the process of advancing at comb, when arriving required size by the encoder feedback on the counting mechanism 4, after the piston rod that clamps cylinder 23 promotes to clamp pressing plate 17 and is pressed on fixedly steel strand wires 20 on the tool rest 16, shear oil cylinder 18 promote movable blade 19 steel strand wires 20 cut-outs as shown in Fig. 4 shows.Be clamped to movable blade 19 from clamping cylinder 23 and cut off in the time interval of steel strand wires 20, shut-off mechanism 5 can be driven along cutting off slide rail 11 by steel strand wires 20 and move, and just is cushioned spring 12 pushed home after cut-out.
Coil diameter difference during 20 rollings of every steel strand wires of the utility model, be every steel strand wires 20 be sheared time of equal length size can be variant, so the utility model is sheared separately every steel strand wires, guaranteed the continuity of the neat and rolling of steel strand wires length like this.
Steel strand wires comb described in the utility model is compiled the prestress steel twist wire harness batch production processing dispensing that the bundle production line has realized that bridge construction is used, and can finish many combs with steel strand wires automatically and compile: scale: the harvest finished product is coiled after tying up bunchy after the shearing.Reduce the difficulty of site operation, improved the efficient and the quality of pre-stress construction.
Claims (5)
1. a steel strand wires material comb is compiled the bundle production equipment, it is characterized in that, described steel strand wires material comb is compiled the bundle production equipment and is comprised: be set up in parallel a plurality of draw drums (1) that steel strand wires (20) are housed, single steel strand (20) in each draw drum (1) passes successively respectively by axially parallel and arranges and the identical wire-packing mechanism (2) of structure, clamp feed mechanism (3), counting mechanism (4), shut-off mechanism (5), behind the conducting mechanism (6), many steel strand wires (20) compile the banding mechanism (9) that penetrates lashing mechanism (7) jointly and be positioned at lashing mechanism (7) back, and the steel strand wires after banding mechanism (9) is tied up are compiled comb bundle (22) and are wrapped on the reel of rolling-up mechanism (10).
2. compile the bundle production equipment according to a kind of steel strand wires material comb described in the claim 1, it is characterized in that described clamping feed mechanism (3) comprising: clamp and send frame (28) to, clamp and send cylinder (25) to; Be provided with to clamp on the top that frame (28) is sent in clamping to and send cylinder (25) to, clamp on the piston rod of sending cylinder (25) to and be fixed with train wheel bridge (26); Send frame (28) bottom in clamping and be provided with and the corresponding lower plate in train wheel bridge (26) position (27), sliding being fitted in of lower plate (27) clamps on the slide rail (29), and described clamping slide rail (29) is fixed on the mainframe (24).
3. compile the bundle production equipment according to a kind of steel strand wires material comb described in the claim 1, it is characterized in that described shut-off mechanism (5) comprising: cut off frame (30), clamp cylinder (23) and shear oil cylinder (18); Be provided with clamping cylinder (23) on the top that cuts off frame (30) and shear oil cylinder (18); Be fixed with on the piston rod of described clamping cylinder (23) and clamp pressing plate (17); Be fixed with movable blade (19) on the piston rod of described shearing oil cylinder (18); Be provided with and clamp pressing plate (17) the corresponding fixedly tool rest in position (16) in described cut-out frame (30) bottom, sliding being fitted in of described fixedly tool rest (16) cut off on the slide rail (11), and described cut-out slide rail (11) is fixed on the mainframe (24); Between the side plate of the side of fixing tool rest (16) and mainframe (24), be provided with buffer spring (12).
4. compile the bundle production equipment according to a kind of steel strand wires material comb described in the claim 1, it is characterized in that described lashing mechanism (7) comprising: the lashing plate (14) that sets gradually, terminal number sheet (15) and head end number sheet (13); Described lashing plate (14) is a metal form that is fixed on the mainframe (24), and lashing plate (14) is provided with the lashing hole (7a) that many steel strand wires (20) pass; Described head end number sheet (13) and terminal number sheet (15) are respectively attached to the initial end of steel strand wires (20) and the flexible thin of end, be respectively arranged with the hole that steel strand wires (20) pass on head end number sheet (13) and terminal number sheet (15), described head end number sheet (13) is with in terminal number sheet (15) is separately positioned on the head end number sheet clamp of splitting the identical both sides of structure (31) and terminal number sheet clamp (32); The both sides of splitting on head end number sheet clamp (31) and the terminal number sheet clamp (32) are connected to the identical number sheet of structure and clamp on the piston rod of cylinder (33), and described number sheet clamps cylinder (33) and is fixed on the mainframe (24).
5. compile the bundle production equipment according to a kind of steel strand wires material comb described in the claim 1, it is characterized in that described banding mechanism (9) comprising: encircling machine (8) and baler (8a); Described encircling machine (8) is that many steel strand wires (20) are bound; Described baler (8a) is that the many steel strand wires (20) after binding are wound up as one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320049945 CN203096356U (en) | 2013-01-30 | 2013-01-30 | Equipment for producing steel strand combed bundle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320049945 CN203096356U (en) | 2013-01-30 | 2013-01-30 | Equipment for producing steel strand combed bundle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203096356U true CN203096356U (en) | 2013-07-31 |
Family
ID=48847774
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320049945 Withdrawn - After Issue CN203096356U (en) | 2013-01-30 | 2013-01-30 | Equipment for producing steel strand combed bundle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203096356U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088547A (en) * | 2013-01-30 | 2013-05-08 | 建科机械（天津）股份有限公司 | Steel strand combing and bundling production line |
| CN109677992A (en) * | 2018-12-21 | 2019-04-26 | 中国信息通信研究院 | A kind of sample making system for crosstalk measuring |
-
2013
- 2013-01-30 CN CN 201320049945 patent/CN203096356U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088547A (en) * | 2013-01-30 | 2013-05-08 | 建科机械（天津）股份有限公司 | Steel strand combing and bundling production line |
| CN103088547B (en) * | 2013-01-30 | 2014-06-18 | 建科机械（天津）股份有限公司 | Steel strand combing and bundling production line |
| CN109677992A (en) * | 2018-12-21 | 2019-04-26 | 中国信息通信研究院 | A kind of sample making system for crosstalk measuring |
| CN109677992B (en) * | 2018-12-21 | 2023-11-17 | 中国信息通信研究院 | Sample manufacturing system for crosstalk test |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201638608U (en) | Lot-size fixed length cable cutting machine | |
| CN101789571B (en) | Cable batch fixed length trimming machine | |
| CN201825596U (en) | Automatic winding and rewinding machine | |
| CN201932370U (en) | Full-automatic circular wire binding machine and wire binding device thereof | |
| KR101300366B1 (en) | An auto bundling machine for binding wire | |
| CN105775267B (en) | A kind of automatic wire arrangement knot installation of cable | |
| CN103088547B (en) | Steel strand combing and bundling production line | |
| CN101638150B (en) | Storage device for binding wire of a cording machine | |
| CN105620809B (en) | A kind of baler and bundling method | |
| CN204057458U (en) | A kind of exploding pipe double plate is around strapper | |
| CN203096356U (en) | Equipment for producing steel strand combed bundle | |
| CN106311800A (en) | Winding method and winding machine | |
| CN101245978A (en) | Detonator manufacturing technique and equipment | |
| CN103854847B (en) | A kind of method for winding and coil winding machine | |
| CN214569669U (en) | Cable winding device | |
| KR101760905B1 (en) | Manufacturing apparatus for rope | |
| CN108069292A (en) | Winding mechanism and bobbin winder device | |
| CN217231484U (en) | Whole bundle of tractive perforating device of steel strand wires end welding | |
| CN203512087U (en) | Steel banding machine | |
| CN200950029Y (en) | Automatic rope separating packer of detonating tube | |
| CN108891654B (en) | High-efficient durable vertical baling press | |
| US20180370754A1 (en) | Automated Coiling System for Post-Tension Tendon | |
| CN202485569U (en) | 8-shaped reeling machine for multiple electric detonator wires | |
| CN212503314U (en) | Full-automatic optical fiber cable cutting, winding and binding integrated device | |
| CN207046577U (en) | A kind of horizontal wire storing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130731 Effective date of abandoning: 20140618 |
|
| RGAV | Abandon patent right to avoid regrant |