CN203044403U - Full-automatic pass-type ultrasonic cleaner - Google Patents
Full-automatic pass-type ultrasonic cleaner Download PDFInfo
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- CN203044403U CN203044403U CN 201320012793 CN201320012793U CN203044403U CN 203044403 U CN203044403 U CN 203044403U CN 201320012793 CN201320012793 CN 201320012793 CN 201320012793 U CN201320012793 U CN 201320012793U CN 203044403 U CN203044403 U CN 203044403U
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Abstract
The utility model relates to a full-automatic pass-type ultrasonic cleaner. The full-automatic pass-type ultrasonic cleaner comprises a feeding unit, an ultrasonic wave cleaning unit and a drying unit, wherein the feeding unit, the ultrasonic wave cleaning unit and the drying unit are sequentially arranged along the flow direction of workpieces. A pre-cleaning unit is arranged between the feeding unit and the ultrasonic wave cleaning unit, the pre-cleaning unit comprises a sprinkling chamber, a plurality of spray heads with nozzles facing downward are arranged at the upper portion of the sprinkling chamber, an oscillation plate used for the workpieces to pass in an oscillation mode is arranged at the lower portion of the sprinkling chamber, an oscillating motor is arranged at the lower bottom of the oscillation plate, and the oscillation plate is connected with an discharge port of the feeding unit. A plurality of through holes are formed in the bottom of the oscillation plate, and a polyurethane layer is coated on the inner wall, contacting with the workpieces, of the oscillation plate. Due to the arrangement of the pre-cleaning unit, dirt prone to being separated pasted on the surface of the workpieces is enabled to be removed before the workpieces enter the ultrasonic cleaning unit, and therefore subsequent cleaning efficiency of the ultrasonic cleaning unit can be effectively improved, and due to the fact that the polyurethane layer is coated on the oscillation layer, the workpieces are enabled not to be prone to being damaged when the workpieces are thrown on the oscillation plate.
Description
Technical field
The utility model relates to a kind of full-automatic through type supersonic wave cleaning machine, and this cleaning machine is particularly suitable for the sheet metal workpiece that clean surface has coating.
Background technology
Ultrasonic cleaning technology is to utilize ultrasonic wave that the surface contaminants that is immersed in the workpiece in the liquid is destroyed, and removes or weakens the border pollution layer, increases diffusion, accelerates the dissolving of solubility dirt, reaches the purpose of cleaning workpiece.Because consumption, reduction environmental pollution that it can reduce chemical solvent are widely used in industrial cleaning industry.
In the prior art, general supersonic wave cleaning machine comprises ultrasonic wave cleaning unit, drying unit.Carrying out ultrasonic wave when cleaning for the sheet-like workpiece of small size, all is directly it to be packed in the basketry, then puts into ultrasonic cleaner and directly cleans.Because workpiece is before putting into ultrasonic cleaner, can a lot of oarse-grained dirts be arranged adhesion on the surface, these dirts are as not removing in advance, when ultrasonic wave cleans, can't carry out the obstinate stain that is blocked by this dirt thoroughly clear, thereby influence the whole structure of cleaning machine.
The utility model content
The purpose of this utility model provides a kind ofly can carry out carrying out the prewashed full-automatic through type supersonic wave cleaning machine of high efficiency before ultrasonic wave cleans at workpiece.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of full-automatic through type supersonic wave cleaning machine, comprise the feeding unit material that sets gradually along the workpiece flow direction, the ultrasonic wave cleaning unit, drying unit, be provided with the prerinse unit between described feeding unit material and the ultrasonic wave cleaning unit, described prerinse unit has a spray chamber, the top of described spray chamber is provided with a plurality of spouts spray head down, the below is provided with the oscillating plate that passes through for the workpiece vibration, the lower bottom part of described oscillating plate is provided with vibration motor, the discharging opening of described oscillating plate and described feeding unit material joins, have several through holes on the trying to get to the heart of a matter of described oscillating plate, be coated with layer of polyurethane on described oscillating plate and the inwall that workpiece contacts.
In the technique scheme, preferably, described oscillating plate is stepped, and the step drop is 20 ~ 60mm.
In the technique scheme, preferably, described spray chamber top is provided with many group showers, and each described spray head is installed in the lower end of described shower.
In the technique scheme, preferably, each sidewall of described spray chamber is provided with Water shielding curtain.
In the technique scheme, preferably, trying to get to the heart of a matter of described oscillating plate is made by the stainless steel steel wire.
In the technique scheme, preferably, described prerinse unit comprises that also the described first reservoir inside is provided with heating tube for supplying with first reservoir of spray liquid for described spray head.
Because technique scheme is used, the utility model compared with prior art has following advantage:By the prerinse unit is set, the easy disengaging dirt that can make workpiece can will stick in its surface before entering the ultrasonic wave cleaning unit is removed in advance, can effectively improve the cleaning efficiency of follow-up ultrasonic wave cleaning unit like this, and apply layer of polyurethane at oscillating plate, can make workpiece on oscillating plate during throwing the surface be difficult for destroyed.
Description of drawings
Accompanying drawing 1 is the general construction schematic diagram of supersonic wave cleaning machine of the present utility model;
Accompanying drawing 2 is the schematic perspective view of feeding unit material of the present utility model;
Accompanying drawing 3 is the another schematic perspective view of feeding unit material of the present utility model;
Accompanying drawing 4 is looked schematic diagram for the master of feed hopper of the present utility model;
Accompanying drawing 6 is the schematic perspective view of prerinse of the present utility model unit;
Accompanying drawing 7 is looked schematic diagram for the master of prerinse of the present utility model unit;
Accompanying drawing 8 is that accompanying drawing 7 is in the cross-sectional schematic at B place;
Accompanying drawing 9 is the schematic perspective view of ultrasonic wave cleaning unit of the present utility model;
Accompanying drawing 10 is looked schematic diagram for the master of ultrasonic wave cleaning unit of the present utility model;
Accompanying drawing 11 is looked schematic diagram for the master of road, back of the present utility model cleaning unit;
Accompanying drawing 12 is the schematic perspective view of road, back of the present utility model cleaning unit;
Accompanying drawing 13 is the another schematic perspective view of road, back of the present utility model cleaning unit;
In the above accompanying drawing: 1, vibration feeding unit; 10, frame; 11, feed hopper; 12, discharge port plate; 13, oscillator; 16, polyethylene board; 15, scraper plate 15; 17, limited mouth; 14, moving block; 18, dwang; 19, limiting plate; 110, spacing hole; 111, locating piece; 112, alignment pin; 113, bucket wall; 114, interior steel plate layer; 115, resin bed; 116, outer steel plate layer; 117, iron plate layer;
2, prerinse unit; 21, frame; 22, spray chamber; 23, first spray head; 24, oscillating plate; 25, vibrating motor; 26, Water shielding curtain; 27, shower;
3, ultrasonic wave cleaning unit; 31, rinse bath; 32, water jacket; 33, inside groove; 34, inlet; 35, overfall; 36, overfall; 37, topping-up pump; 38, supersonic generator; 39, transmit guipure; 310, liquid level sensor;
4, road, back cleaning unit; 41, the first road spray chamber; 42, the second road spray chamber; 43, wind is cut the chamber; 44, hopper; 45, vibrating motor; 48, wind cutting knife;
5, drying unit.
The specific embodiment
Below in conjunction with the drawings and the specific embodiments the utility model is further described:
Full-automatic through type supersonic wave cleaning machine as shown in Figure 1, its main part is made of vibration feeding unit 1, prerinse unit 2, ultrasonic wave cleaning unit 3, back road cleaning unit 4 and drying unit 5, and these several parts set gradually along the circulation direction of workpiece.
Shown in Fig. 2,3, vibration feeding unit 1 comprises frame 10, and feed hopper 11 and discharge port plate 12 are installed on the frame 10, and wherein discharge port plate 12 is positioned at the below of feed hopper 11.The lower bottom part of discharge port plate 12 is equipped with oscillator 13, and the inwall of discharge port plate 12 covers polyethylene board 16 is installed.The top of discharge port plate 12 is provided with scraper plate 15, and scraper plate 15 selects for use silicane rubber plate to make, and scraper plate 15 arranges along the discharging direction perpendicular to discharge port plate 12.Be formed for limiting the single workpiece between the inner bottom part of the bottom of scraper plate 15 and discharge port plate 12 by the limited mouth 17 of total height, the height of limited mouth 17 be arranged to more than or equal to single workpiece thickness, smaller or equal to the gross thickness after the stack of 10 workpiece, generally select for use the stack thickness of 6 workpiece for best.In the present embodiment, scraper plate 15 is mounted on the moving block 14, and the upper end that is specially scraper plate 15 is fixed on the moving block 14 by some securing members.As shown in the figure, moving block 14 is installed on the frame 10 by a dwang 18.Be equipped with on the frame 10 and have on half arc limiting plate 19, the half arc limiting plate 19 if a spacing hole 110 that along the circumferential direction distributes.The end of dwang 18 is installed with a locating piece 111, locating piece 111 is provided with alignment pin 112, when scraper plate 15 turns to required angle, alignment pin 112 is inserted in the corresponding spacing hole 110 interior dwangs 18 that just can make fixes, thereby make that scraper plate 15 is fixing.Like this, when ordering about 15 rotations of moving block 14 rotation drive scraper plates, rotate up or down the bottom of scraper plate 15, and the height of limited mouth 17 becomes big or diminishes.Shown in Fig. 4,5, feed hopper 11 has bucket wall 113, and bucket wall 12 comprises interior steel plate layer 114, resin bed 115, outer steel plate layer 116, iron plate layer 117 from inside to outside, and the thickness of interior steel plate layer and outer steel plate layer is 1.5mm, and the thickness of iron plate layer is 10mm.
Shown in Fig. 6,7, prerinse unit 2 comprises that the top of frame 21, frame 21 has a spray chamber 22.The top of spray chamber 22 is provided with a plurality of spouts first spray head 23, a plurality of first spray head 23 down and is installed in several row on the shower 27 that be arranged in parallel respectively, and each sidewall of spray chamber 22 is provided with Water shielding curtain 26.The below of first spray head 23 is provided with the oscillating plate 24 that passes through for the workpiece vibration, the lower bottom part of oscillating plate 24 is provided with two vibrating motors 25, two vibrating motor 25 eccentric settings, generation is made a concerted effort horizontal by an angle, by periodic vibration, thereby the workpiece that promotes in the oscillating plate 24 is done sling movement, thereby even, the continuous end from oscillating plate 24 of workpiece is delivered to the other end.One end of oscillating plate 24 and the discharging opening of vibration feeding unit 1 join, and namely the discharging opening with discharge port plate 12 joins; The feeding mouth of the other end of oscillating plate 24 and ultrasonic wave cleaning unit 3 joins.Oscillating plate 24 try to get to the heart of a matter and have several through holes (can make oscillating plate 24 with the stainless steel steel wire), be coated with layer of polyurethane 26(as shown in Figure 8 on oscillating plate 24 and the inwall that workpiece contacts).When workpiece moved to the other end with an end of oscillating plate 24 like this, workpiece can overturn, and all very effective spray is clear in advance thereby be convenient to the two sides of 23 pairs of workpiece of first spray head.In addition, among this embodiment, whole oscillating plate 24 is that two-stage is stepped, and every grade of drop like this in the workpiece movement process, has increased the chance of workpiece two sides upset virtually about 40mm, thus cleaning workpiece more completely.Also comprise first a reservoir (not shown) in this prerinse unit 2; this first reservoir provides the spray water for first spray head 23; usually also should be provided with parts such as heating tube, liquid level gauge in the reservoir, can spray workpiece with hot water with assurance if needed.
Ultrasonic wave cleaning unit 3 shown in Fig. 9,10 has a rinse bath 31, and this rinse bath 31 is interior water jacket structure, is divided into water jacket 32 and inside groove 33.Inside groove 33 bottoms are provided with inlet 34, and top is provided with overfall 35, and bottom land is provided with tapping valve.Water jacket 32 is installed in the outer lower portion of inside groove 33, the bottom land of water jacket 33 also is provided with tapping valve, top is provided with overfall 36, and overfall 36 is by in first reservoir of gravity effect inflow prerinse unit 2 (first reservoir of prerinse unit is installed in the below of cleaning water jacket 32 usually).Be provided with between water jacket 33 and the inside groove 32 for the topping-up pump 37 with the injection inside groove 32 in the water jacket 33.Be provided with a plurality of supersonic generators 38 in the inside groove 33, a plurality of supersonic generators 38 are interspersed up and down respectively in oral area and the bottom of inside groove 33.As shown in the figure, the transmission guipure 39 that is used for the transmission workpiece passes from the middle part of inside groove 33.Because during supersonic generator 38 work, its vibration plate part must be immersed in the water, for this reason, inside groove 33 is provided with liquid level sensor 310, liquid level sensor 310 and a control module (not shown) connect with signal, control module and supersonic generator 38 phase control connections, when control module received liquid level from the liquid level signal of liquid level sensor 310 institute's ratio need water level when satisfying supersonic generator 38 work, control module could be controlled ultrasonic sensor 38 unlatching work.
Back road cleaning unit 4 shown in Figure 11,12,13, it is divided into the first road spray chamber 41, the second road spray chamber 42 and wind along the workpiece movement direction and cuts the hopper 44 that extends along the workpiece moving direction chamber 43, and pass the first road spray chamber 41, the second road spray chamber 42 and wind simultaneously and cut 43 inside, chamber.One end of hopper 44 and the discharging opening of ultrasonic wave cleaning unit 3 are connected, and the drying unit in the other end and downstream joins.The bottom of hopper 44 is equipped with two vibrating motors 45 that order about hopper 44 vibrations, two vibrating motor 45 eccentric installations, two vibrating motors 45 produce with horizontal plane and become 60 to spend making a concerted effort of angles during work, by periodic vibration, thereby the workpiece that promote in the hopper 45 are done sling movement, workpiece evenly, transport forward continuously.Wherein, hopper 44 is open topped formula hopper, the bottom land of hopper 44 is provided with several through holes, it is stepped that whole hopper 44 is level Four, the drop of adjacent two-stage ladder is 40mm, corresponding one-level step surface in the first road spray chamber 41, corresponding one-level step surface in the second road spray chamber 42, wind is cut corresponding two stage steps face in the chamber 43, the bottom land that is positioned at the hopper of the first road spray chamber, 41 inside is higher than the bottom land of the part hopper that is positioned at the second road spray chamber, 42 inside, be positioned at wind and cut the bottom land that the bottom land of the hopper of 43 inside, chamber is higher than the hopper that is positioned at the second road spray chamber 42, be positioned at wind and cut the bottom land of hopper of the first half of 43 inside, chamber and be higher than and be positioned at the bottom land of hopper that wind is cut the latter half of 43 inside, chamber.What adopt in the first road spray chamber 41 is the running water spray, be specially the first road spray chamber 41 and be provided with a plurality of second spray heads 46 towards hopper 44, a plurality of second spray heads 46 are connected with water source from the beginning, a plurality of second spray heads 46 be distributed in respectively hopper 44 on, the below, it is (not shown that the below of the first road spray chamber 42 also is provided with second reservoir, be provided with heating tube in second reservoir, second reservoir is provided with overfall, also be provided with lead-over groove around second reservoir, lead-over groove communicates with second reservoir by overfall, and lead-over groove is connected with the water supply component of ultrasonic wave cleaning unit 3).What adopt in the second road spray chamber 42 is the deionized water spray, be specially the second road spray chamber 42 and be provided with a plurality of the 3rd spray heads 47 towards hopper 44, a plurality of the 3rd spray heads 47 are connected with deionized water source, a plurality of the 3rd spray heads 47 are distributed in the upper and lower of hopper 44 respectively, the below of the second road spray chamber 42 is provided with the 3rd reservoir (not shown, as to be provided with heating tube in the 3rd reservoir).Wind is cut the top that 43 inherences, chamber are positioned at hopper 44 and is provided with 4 wind cutting knifes 48, and the forward part that wind is cut chamber 42 is furnished with two, rear section and is furnished with two.
Drying unit can adopt common dryer to finish, and does not give unnecessary details at this.
Set forth the course of work of this full-automatic through type supersonic wave cleaning machine below: at first open the pump of machine to first reservoir, inside groove, water jacket, second reservoir, fill corresponding liquid in the 3rd reservoir, make it satisfy cleaning requirement, after treating that machine is stable, feed hopper 11 in vibration feeding unit 1 is poured sheet-like workpiece into, workpiece is because the gravity effect, drop down onto in the discharge port plate 12, workpiece in the discharge port plate 12 is along with the vibration of oscillator 13, constantly thrown and delivered to the other end (being discharging opening) from an end of discharge port plate 12, in the moving process of workpiece in discharge port plate 12, when passing through the limited mouth 17 at scraper plate 15 places, the blocked up workpiece that superposes is swept by scraper plate 15, wait for next time from limited mouth 17 go out by.When workpiece moves to the discharging opening of discharge port plate 12, workpiece is admitted to and carries out pre-spray Cleaning for High Capacity in the prerinse unit 2, workpiece at first enters in the oscillating plate 24, be sent to subsequently in the spray chamber 22, by a plurality of first spray heads 23 it is carried out spray Cleaning for High Capacity, because workpiece is in oscillating plate 24 in the moving process, because oscillating plate 24 is the stepped and sustained vibration of two-stage, workpiece is repeatedly thrown, and the upper and lower surface of workpiece all can cleaning to good in prerinse unit 2 like this.Along with the vibration of oscillating plate 24, the workpiece of crossing will be sent in the ultrasonic wave cleaning unit 3 and thoroughly clean.After workpiece enters ultrasonic wave cleaning unit 3, at first be transmitted in the inside groove 33 that guipure 39 is sent to rinse bath 31, effect by a plurality of supersonic generators 38, dirts such as the greasy dirt of surface of the work break away from the surface of emulsified back from workpiece, after workpiece is finished cleaning in ultrasonic wave cleaning unit 3, will be admitted in the vibration spray Cleaning for High Capacity unit 4 and carry out final spray Cleaning for High Capacity.Workpiece under the drive of hopper 44, is cut chamber 43 through the first road spray chamber 41, the second road spray chamber 42 and wind in vibration spray Cleaning for High Capacity unit 4 successively, finishes the water stain wind cutting process of running water cleaning, washed with de-ionized water and surface of the work.Workpiece after wind is cut will be sent to drying unit and carry out surperficial water stain oven dry processing, namely finish whole cleaning process.
Above-described embodiment only is explanation technical conceive of the present utility model and characteristics, and its purpose is to allow the personage who is familiar with this technology can understand content of the present utility model and enforcement according to this, can not limit protection domain of the present utility model with this.All equivalences of doing according to the utility model spirit essence change or modify, and all should be encompassed within the protection domain of the present utility model.
Claims (6)
1. full-automatic through type supersonic wave cleaning machine, comprise the feeding unit material that sets gradually along the workpiece flow direction, the ultrasonic wave cleaning unit, drying unit, it is characterized in that: be provided with the prerinse unit between described feeding unit material and the ultrasonic wave cleaning unit, described prerinse unit has a spray chamber, the top of described spray chamber is provided with a plurality of spouts spray head down, the below is provided with the oscillating plate that passes through for the workpiece vibration, the lower bottom part of described oscillating plate is provided with vibration motor, the discharging opening of described oscillating plate and described feeding unit material joins, have several through holes on the trying to get to the heart of a matter of described oscillating plate, be coated with layer of polyurethane on described oscillating plate and the inwall that workpiece contacts.
2. a kind of full-automatic through type supersonic wave cleaning machine according to claim 1, it is characterized in that: described oscillating plate is stepped, and the step drop is 20 ~ 60mm.
3. a kind of full-automatic through type supersonic wave cleaning machine according to claim 1 is characterized in that: described spray chamber top is provided with many group showers, and each described spray head is installed in the lower end of described shower.
4. a kind of full-automatic through type supersonic wave cleaning machine according to claim 1, it is characterized in that: each sidewall of described spray chamber is provided with Water shielding curtain.
5. a kind of full-automatic through type supersonic wave cleaning machine according to claim 1, it is characterized in that: trying to get to the heart of a matter of described oscillating plate is made by the stainless steel steel wire.
6. a kind of full-automatic through type supersonic wave cleaning machine according to claim 1, it is characterized in that: described prerinse unit comprises that also the described first reservoir inside is provided with heating tube for supplying with first reservoir of spray liquid for described spray head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320012793 CN203044403U (en) | 2013-01-10 | 2013-01-10 | Full-automatic pass-type ultrasonic cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320012793 CN203044403U (en) | 2013-01-10 | 2013-01-10 | Full-automatic pass-type ultrasonic cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203044403U true CN203044403U (en) | 2013-07-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320012793 Expired - Fee Related CN203044403U (en) | 2013-01-10 | 2013-01-10 | Full-automatic pass-type ultrasonic cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203044403U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105113997A (en) * | 2015-09-21 | 2015-12-02 | 武汉大学深圳研究院 | Drill maintenance method and device for ocean oil gas platform |
| CN107962022A (en) * | 2017-12-22 | 2018-04-27 | 石家庄奥奇电子科技有限公司 | The automatic cleaning product line of bottle cap |
-
2013
- 2013-01-10 CN CN 201320012793 patent/CN203044403U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105113997A (en) * | 2015-09-21 | 2015-12-02 | 武汉大学深圳研究院 | Drill maintenance method and device for ocean oil gas platform |
| CN107962022A (en) * | 2017-12-22 | 2018-04-27 | 石家庄奥奇电子科技有限公司 | The automatic cleaning product line of bottle cap |
| CN107962022B (en) * | 2017-12-22 | 2024-04-12 | 石家庄奥奇电子科技有限公司 | Bottle cap automatic cleaning production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130710 Termination date: 20160110 |