CN107695031B - Ultrasonic cleaning machine and ultrasonic cleaning method for tubular workpiece - Google Patents

Ultrasonic cleaning machine and ultrasonic cleaning method for tubular workpiece Download PDF

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Publication number
CN107695031B
CN107695031B CN201711136260.1A CN201711136260A CN107695031B CN 107695031 B CN107695031 B CN 107695031B CN 201711136260 A CN201711136260 A CN 201711136260A CN 107695031 B CN107695031 B CN 107695031B
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tank
ultrasonic cleaning
workpiece
groove
conveying
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CN107695031A (en
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程飞
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Zhangjiagang Keyuxin Ultrasonic Co ltd
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Zhangjiagang Keyuxin Ultrasonic Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • B08B3/123Cleaning travelling work, e.g. webs, articles on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/041Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses an ultrasonic cleaning machine for a tubular workpiece, which comprises a rack, and further comprises a feeding table, an ultrasonic cleaning tank, an air cutting tank, a spraying tank, a drying tank and a discharging table, wherein the feeding table, the ultrasonic cleaning tank, the air cutting tank, the spraying tank, the drying tank and the discharging table are sequentially arranged on the rack from one end of the rack to the other end of the rack, the ultrasonic cleaning machine further comprises a conveying mechanism arranged on the rack and used for sequentially conveying the workpiece through the feeding table, the ultrasonic cleaning tank, the air cutting tank, the spraying tank and the drying tank, and a first driving assembly used for driving the conveying mechanism to operate. According to the ultrasonic cleaning machine, the conveying mechanism is arranged on the rack, a workpiece can be directly placed on the feeding table during cleaning, the conveying mechanism drives the workpiece to sequentially pass through all stations to complete cleaning and drying, time and labor are saved, a mechanical arm is not required to lift, and energy consumption is low. The ultrasonic cleaning method based on the ultrasonic cleaning machine greatly reduces the labor intensity of workers.

Description

Ultrasonic cleaning machine and ultrasonic cleaning method for tubular workpiece
Technical Field
The invention relates to the field of ultrasonic cleaning, in particular to an ultrasonic cleaning machine and an ultrasonic cleaning method for a tubular workpiece.
Background
The ultrasonic cleaning is to disperse, emulsify and peel off the dirt layer to achieve the cleaning purpose by utilizing the direct and indirect actions of the cavitation action, the acceleration action and the direct current action of the ultrasonic waves in the liquid on the liquid and the dirt. With the progress of society, the requirement of each manufacturer for cleaning is higher and higher, so the application of ultrasonic cleaning is more and more common.
However, the existing ultrasonic cleaning machine needs to put the workpiece into the cleaning frame before cleaning, and then the workpiece is hung into the cleaning tank by the mechanical arm for cleaning, so that the existing ultrasonic cleaning machine wastes time and labor, has a complex structure and is high in cost.
Disclosure of Invention
The invention aims to provide an ultrasonic cleaning machine for a tubular workpiece, which does not need framing and mechanical arm hoisting.
In order to achieve the purpose, the invention adopts the technical scheme that:
the utility model provides an ultrasonic cleaner for cast work piece, includes the frame, ultrasonic cleaner still includes material loading platform, ultrasonic cleaning groove, cuts the wind groove, sprays the groove, blows dry groove and unloading platform, the material loading platform ultrasonic cleaning groove cut the wind groove spray the groove blow dry the groove with the unloading platform certainly the one end of frame is located towards the direction of the other end in proper order in the frame, ultrasonic cleaner is still including locating be used for in the frame convey the work piece in proper order through the material loading platform ultrasonic cleaning groove cut the wind groove spray the groove blow dry the transport mechanism in groove to and be used for the drive transport mechanism's the first drive assembly of operation.
Preferably, the conveying mechanism comprises a first conveying assembly arranged on the feeding table, and a second conveying assembly sequentially penetrates through the ultrasonic cleaning tank, the air cutting tank, the spraying tank and the drying tank.
Further preferably, first conveying subassembly with second conveying subassembly includes a plurality of conveying rollers that distribute along the pay-off direction and can set up around self axis rotation respectively, the rotation axis of conveying roller extends and perpendicular to pay-off direction along the horizontal direction, each the conveying roller includes the axis of rotation, is located the roll body of axis of rotation periphery.
Still further preferably, the roller body is rotatably fitted over the rotating shaft.
Still further preferably, the roller body has a triangular cross section, and the outer periphery of the roller body has a nylon roller surface.
Still preferably, a plurality of conveying rollers are respectively arranged on the feeding table and the bottoms of the ultrasonic cleaning tank, the air cutting tank, the spraying tank and the drying tank, the lower parts of the two sides of the ultrasonic cleaning tank, the air cutting tank, the spraying tank and the drying tank are respectively provided with a workpiece inlet and a workpiece outlet for the workpiece to pass through, the both sides wall of the perpendicular pay-off direction of material loading platform upwards extends and forms both sides wall extension, constitutes first conveying assembly the transfer roller sets up material loading bench top and its the both ends of axis of rotation can the pivoted connect in the material loading platform on the both sides wall extension, constitute second conveying assembly the both ends of axis of rotation respectively can the pivoted connect in ultrasonic cleaning tank cut the wind groove spray the groove or blow dry on the both sides wall of the perpendicular to pay-off direction in groove.
Preferably, the ultrasonic cleaning machine further comprises a blanking assembly for conveying the workpiece coming out of the blow-drying tank through the blanking table for blanking and a second driving assembly for driving the blanking assembly to operate.
Another object of the present invention is to provide an ultrasonic cleaning method based on the above ultrasonic cleaning machine.
In order to achieve the purpose, the invention adopts the technical scheme that:
an ultrasonic cleaning method based on the ultrasonic cleaning machine comprises the following steps:
will the work piece is placed the feed end of material loading platform, the work piece by transport mechanism drives and gets into carry out ultrasonic cleaning in the ultrasonic cleaning tank, get into afterwards cut and tentatively weather in the wind groove, get into again spray and rinse in the spray tank, get into at last blow and dry thoroughly in the groove, it is right to accomplish the washing of work piece with weather the back, will the work piece is sent to the unloading platform carries out the unloading.
Preferably, the workpiece is a tubular workpiece, and the tubular workpiece is placed on the conveying mechanism during feeding, wherein the length direction of the tubular workpiece is perpendicular to the feeding direction of the conveying mechanism.
Preferably, in the ultrasonic cleaning process, the cleaning solution flows out from the workpiece inlet and the workpiece outlet of the ultrasonic cleaning tank, the cleaning solution is continuously input into the ultrasonic cleaning tank, and the speed of inputting the cleaning solution is greater than the speed of flowing out of the cleaning solution from the workpiece inlet and the workpiece outlet, so that the liquid level required for cleaning the workpiece in the ultrasonic cleaning tank is always maintained.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: according to the ultrasonic cleaning machine for the tubular workpiece, the conveying mechanism is arranged on the rack, the workpiece can be directly placed on the feeding table during cleaning, the conveying mechanism drives the workpiece to sequentially pass through each station to complete cleaning and blow-drying, time and labor are saved, a mechanical arm is not required to lift, and energy consumption is low. The ultrasonic cleaning method based on the ultrasonic cleaning machine greatly reduces the labor intensity of workers.
Drawings
FIG. 1 is a schematic structural diagram of the present invention;
fig. 2 is a top view of the present invention.
Wherein: 1. a first drive assembly; 2. a first transfer assembly; 3. a second transfer assembly; 4. a conveying roller; 5. a blanking assembly; 6. a second drive assembly; 7. a first circulation tank; 8. a first filter; 9. a first circulation pump; 10. a second circulation tank; 11. a second filter; 12. a second circulation pump;
100. a frame; 101. a feeding table; 102. an ultrasonic cleaning tank; 103. air cutting grooves; 104. a spray tank; 105. a blow-drying tank; 106. a blanking table.
Detailed Description
The technical scheme of the invention is further explained by combining the attached drawings.
Referring to fig. 1-2, an ultrasonic cleaning machine for a tubular workpiece comprises a frame 100, and further comprises a feeding table 101, an ultrasonic cleaning tank 102, a wind cutting tank 103, a spraying tank 104, a blow-drying tank 105 and a discharging table 106, wherein the feeding table 101, the ultrasonic cleaning tank 102, the wind cutting tank 103, the spraying tank 104, the blow-drying tank 105 and the discharging table 106 are sequentially arranged on the frame 100 from one end of the frame 100 to the other end, and the ultrasonic cleaning machine further comprises a conveying mechanism arranged on the frame 100 and used for conveying the workpiece sequentially through the feeding table 101, the ultrasonic cleaning tank 102, the wind cutting tank 103, the spraying tank 104 and the blow-drying tank 105, and a first driving assembly 1 used for driving the conveying mechanism to operate.
In this embodiment, the conveying mechanism includes a first conveying assembly 2 disposed on the feeding table 101, and a second conveying assembly 3 sequentially passing through the ultrasonic cleaning tank 102, the air cutting tank 103, the spraying tank 104 and the blow-drying tank 105. Here, the first conveying unit 2 and the second conveying unit 3 each include a plurality of conveying rollers 4 that are distributed along the feeding direction and are rotatably disposed around their axes, the rotation axes of the conveying rollers 4 extend in the horizontal direction and are perpendicular to the feeding direction, and each conveying roller 4 includes a rotation shaft and a roller body that is located on the outer periphery of the rotation shaft. Here, the roller body is rotatably fitted over the rotating shaft. The cross section of the roller body is triangular, and the periphery of the outside of the roller body is provided with a nylon roller surface. The workpiece can be effectively clamped when the triangular cross section is conveyed, and the conveying efficiency is improved. First drive assembly 1 is driving motor, and driving motor's output is connected the axis of rotation of transfer roller 4, and drive transfer roller 4 rotates to accomplish the conveying of work piece.
A plurality of conveying rollers 4 are respectively arranged on the feeding table 101, the ultrasonic cleaning tank 102, the air cutting tank 103, the spraying tank 104 and the blow-drying tank 105, a workpiece inlet and a workpiece outlet for a workpiece to pass through are respectively formed at the lower parts of the two sides of the ultrasonic cleaning tank 102, the air cutting tank 103, the spraying tank 104 and the blow-drying tank 105, two side walls of the feeding table 101 perpendicular to the feeding direction extend upwards to form two side wall extending parts (not shown in the figure), the conveying rollers 4 forming the first conveying assembly 2 are arranged above the feeding table 101, two ends of a rotating shaft of the first conveying assembly 2 can be rotatably connected to the two side wall extending parts of the feeding table 101, and two ends of the rotating shaft of the conveying rollers 4 forming the second conveying assembly 3 can be rotatably connected to the two side walls of the ultrasonic cleaning tank 102, the air cutting tank 103, the spraying tank 104 or the blow. In this embodiment, when the work piece is transmitted, the work piece is driven by the transfer roller 4, and work piece import and work piece export preset from each cell body are current, accomplish when current pass through each cell body and wash and weather.
Here, because the conveying mechanism penetrates through each tank body, and each tank body is provided with a workpiece inlet and a workpiece outlet through which the conveying mechanism passes, cleaning liquid can flow out from the workpiece inlet and the workpiece outlet during cleaning, the equipment needs to continuously input the cleaning liquid into the ultrasonic cleaning tank 102, and the speed of inputting the cleaning liquid is greater than the speed of flowing out of the cleaning liquid. Meanwhile, a liquid storage tank for storing the flowing-out cleaning liquid is arranged at the lower part of the rack 100, the ultrasonic cleaning tank 102, the air cutting tank 103, the spraying tank 104 and the drying tank 105 are all arranged above the liquid storage tank, and during cleaning, the cleaning liquid flows into the liquid storage tank from an inlet and an outlet and is pumped into each tank body for reuse.
The ultrasonic cleaning machine further comprises a blanking assembly 5 for conveying the workpieces from the blow drying tank 105 through a blanking table 106 for blanking and a second driving assembly 6 for driving the blanking assembly 5 to operate. The blanking assembly 5 comprises a belt pulley for outputting a workpiece, a gear for driving the belt pulley to rotate and arranged at one end of the belt pulley and a driven wheel arranged at the other end of the belt pulley, and the gear is connected with the output end of the second driving assembly 6. Here, the upper surface of the blanking assembly 5 and the upper surface of the conveying mechanism are located on the same horizontal plane. After the workpiece is dried in the drying groove 105, the workpiece is directly conveyed to the blanking assembly 5 from the conveying roller 4, so that blanking is completed. Here, the second drive assembly 6 is a drive motor.
In this embodiment, the ultrasonic cleaning machine further comprises a high liquid level overflow device and a low liquid level alarm device which are arranged in the ultrasonic cleaning tank 102 and the spraying tank 104. Meanwhile, the ultrasonic cleaning machine further comprises a first circulating and filtering mechanism communicated with the ultrasonic cleaning tank 102 and a second circulating and filtering mechanism communicated with the spraying tank 104, wherein the first circulating and filtering mechanism comprises a first circulating tank 7 communicated with the ultrasonic cleaning tank 102, a first filter 8 arranged between the first circulating tank 7 and the ultrasonic cleaning tank 102 and a first circulating pump 9 used for driving the first circulating and filtering mechanism to perform circulating and filtering, and the second circulating and filtering mechanism comprises a second circulating tank 10 communicated with the spraying tank 104, a second filter 11 arranged between the second circulating tank 10 and the spraying tank 104 and a second circulating pump 12 used for driving the second circulating and filtering mechanism to perform circulating and filtering.
In this embodiment, overflow ports are provided on the tank bodies of the ultrasonic cleaning tank 102 and the spray tank 104, so that the floating oil in the ultrasonic cleaning tank 102 overflows to the first circulation tank 7, the floating oil in the spray tank 104 overflows to the second circulation tank 10, and the cleaning solution is circularly filtered and then the clean cleaning solution is injected into the ultrasonic cleaning tank 102 and the spray tank 104. The high liquid level overflow device can automatically overflow the cleaning liquid in the ultrasonic cleaning tank 102 to the first circulation tank 7 and overflow the cleaning liquid in the spray tank 104 to the second circulation tank 10 when the liquid levels in the ultrasonic cleaning tank 102 and the spray tank 104 are higher than a set value; the low liquid level alarm device can alarm and replenish the cleaning liquid in time when the liquid levels in the ultrasonic cleaning tank 102 and the spraying tank 104 are lower than a set value. The device is prevented from being damaged and faults are eliminated in time.
The ultrasonic cleaning machine also comprises an ultrasonic vibration plate which is suspended at the upper part of the ultrasonic cleaning tank 102, a blowing assembly which is arranged in the air cutting tank 103 and the drying tank 105 and is used for drying workpieces, and a spraying assembly which is arranged in the spraying tank 104. Here, the ultrasonic cleaning tank 102 adopts bottom radiation type cleaning, and wear-resistant guide devices are arranged in the ultrasonic cleaning tank 102 and the spray tank 104, so that the deviation and blockage of workpieces in the tank body are avoided. The working surface of the ultrasonic vibration plate is plated with hard chromium, so that the service life of the vibration plate is effectively prolonged. Compressed air is adopted by a blowing assembly in the air cutting groove 103 and is used for preliminarily drying workpieces coming out of the ultrasonic cleaning groove 102, and cleaning liquid in the ultrasonic cleaning groove 102 is prevented from being brought into the spraying groove 104. The air blowing component in the blow-drying groove 105 is communicated with a vortex air pump and is used for thoroughly drying the workpieces coming out of the spraying groove 104. A spraying component is arranged in the spraying groove 104 to spray and rust-proof the workpiece.
Meanwhile, the invention discloses an ultrasonic cleaning method based on the ultrasonic cleaning machine, which comprises the following steps:
the workpiece is placed at the feeding end of the feeding table 101, the workpiece is driven by the conveying mechanism to enter the ultrasonic cleaning tank 102 for ultrasonic cleaning, then enters the air cutting tank 103 for preliminary drying, then enters the spraying tank 104 for spraying and rinsing, finally enters the drying tank 105 for thorough drying, and after the workpiece is cleaned and dried, the workpiece is conveyed to the discharging table 106 for discharging.
In this embodiment, the workpiece is a tubular workpiece, and the tubular workpiece is placed on the conveying mechanism during feeding, wherein the length direction of the tubular workpiece is perpendicular to the feeding direction of the conveying mechanism. In the ultrasonic cleaning process, the cleaning solution flows out from the workpiece inlet and the workpiece outlet of the ultrasonic cleaning tank 102, the cleaning solution is continuously input into the ultrasonic cleaning tank 102, the speed of the input cleaning solution is greater than the speed of the cleaning solution flowing out from the workpiece inlet and the workpiece outlet, and the liquid level required for cleaning the workpiece is always kept in the ultrasonic cleaning tank 102.
The following specifically explains the working process of this embodiment: when the work starts, the workpiece is placed on the feeding table 101, the workpiece is driven by the conveying mechanism to sequentially enter the ultrasonic cleaning tank 102, the air cutting tank 103, the spraying tank 104 and the blow-drying tank 105 for cleaning and blow-drying, and then enters the discharging table 106, and discharging is completed through the discharging assembly 5.
The above-mentioned embodiments are merely illustrative of the technical idea and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the scope of the present invention.

Claims (5)

1. The utility model provides an ultrasonic cleaner for cast work piece, includes frame (100), ultrasonic cleaner still includes material loading platform (101), ultrasonic cleaning tank (102), cuts wind groove (103), sprays groove (104), weathers groove (105) and unloading platform (106), its characterized in that: the feeding table (101), the ultrasonic cleaning tank (102), the air cutting tank (103), the spraying tank (104), the drying tank (105) and the blanking table (106) are sequentially arranged on the frame (100) from one end of the frame (100) to the direction of the other end, the ultrasonic cleaning machine further comprises a conveying mechanism arranged on the frame (100) and used for conveying workpieces sequentially through the feeding table (101), the ultrasonic cleaning tank (102), the air cutting tank (103), the spraying tank (104) and the drying tank (105), and a first driving assembly (1) used for driving the conveying mechanism to operate, the conveying mechanism comprises a first conveying assembly (2) arranged on the feeding table (101), and a second conveying assembly (3) sequentially penetrates through the ultrasonic cleaning tank (102), the air cutting tank (103), the spraying tank (104) and the drying tank (105), the first conveying assembly (2) and the second conveying assembly (3) respectively comprise a plurality of conveying rollers (4) which are distributed along the feeding direction and can be rotatably arranged around the axes of the conveying rollers, the rotating axes of the conveying rollers (4) extend along the horizontal direction and are perpendicular to the feeding direction, each conveying roller (4) comprises a rotating shaft and a roller body positioned on the periphery of the rotating shaft, the cross section of each roller body is triangular, and the periphery of the roller body is provided with a nylon roller surface; the ultrasonic cleaning machine further comprises a discharging component (5) and a second driving component (6), wherein the workpiece is conveyed to pass through the discharging platform (106) for discharging, the discharging component (5) is used for driving the discharging component (5) to run, the discharging component (5) comprises a belt pulley used for outputting the workpiece, and is used for driving the belt pulley to rotate and be arranged at one end of the belt pulley and a driven wheel arranged at the other end of the belt pulley, the gear is connected with the output end of the second driving component (6), and the upper surface of the discharging component (5) is located on the same horizontal plane as the upper surface of the conveying mechanism.
2. The ultrasonic cleaning machine for tubular workpieces according to claim 1, wherein: the roller body can be rotationally sleeved on the rotating shaft.
3. The ultrasonic cleaning machine for tubular workpieces according to claim 1, wherein: on material loading platform (101) and ultrasonic cleaning tank (102), cut wind groove (103), spray groove (104), the bottom of drying groove (105) is equipped with a plurality ofly respectively transfer roller (4), ultrasonic cleaning tank (102) cut wind groove (103), spray groove (104), the both sides lower part of drying groove (105) is formed with the confession respectively work piece import and the work piece export that the work piece passed, the both sides wall of material loading platform (101) perpendicular pay-off direction upwards extends and forms both sides wall extension, constitutes first transmission subassembly (2) transfer roller (4) set up material loading platform (101) top and its the both ends of axis of rotation can rotate connect in material loading platform (101) on the both sides wall extension, constitute second transmission subassembly (3) the both ends of axis of rotation of transfer roller (4) can rotate respectively connect in ultrasonic cleaning tank (102) 102) The air cutting groove (103), the spraying groove (104) or the drying groove (105) are arranged on two side walls vertical to the feeding direction.
4. An ultrasonic cleaning method using the ultrasonic cleaning machine according to any one of claims 1 to 3, characterized in that: will the work piece is placed the feed end of material loading platform (101), the work piece by conveying mechanism drives and gets into carry out ultrasonic cleaning in ultrasonic cleaning tank (102), get into afterwards carry out tentatively drying in cutting wind groove (103), reentrant spray rinsing in spray bath (104), get into at last thoroughly dry in blow-dry groove (105), it is right to accomplish the washing of work piece with weather the back, will the work piece is sent to unloading platform (106), carries out the unloading, the work piece is the cast work piece, during the material loading, will the cast work piece place in conveying mechanism is last, wherein makes the length direction of cast work piece perpendicular to conveying mechanism's pay-off direction.
5. The ultrasonic cleaning method according to claim 4, characterized in that: the lower parts of two sides of the ultrasonic cleaning tank (102) are respectively provided with a workpiece inlet and a workpiece outlet for the workpiece to pass through, in the ultrasonic cleaning process, cleaning liquid can flow out from the workpiece inlet and the workpiece outlet of the ultrasonic cleaning tank (102), the cleaning liquid is continuously input into the ultrasonic cleaning tank (102), the speed of the input cleaning liquid is greater than the speed of the cleaning liquid flowing out from the workpiece inlet and the workpiece outlet, and the liquid level required by cleaning the workpiece in the ultrasonic cleaning tank (102) is always kept.
CN201711136260.1A 2017-11-16 2017-11-16 Ultrasonic cleaning machine and ultrasonic cleaning method for tubular workpiece Active CN107695031B (en)

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