CN103008280B - Full-automatic pass-type ultrasonic cleaner - Google Patents
Full-automatic pass-type ultrasonic cleaner Download PDFInfo
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- CN103008280B CN103008280B CN201310009486.0A CN201310009486A CN103008280B CN 103008280 B CN103008280 B CN 103008280B CN 201310009486 A CN201310009486 A CN 201310009486A CN 103008280 B CN103008280 B CN 103008280B
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Abstract
The invention relates to a full-automatic pass-type ultrasonic cleaner which comprises a vibration feeding unit, an ultrasonic cleaning unit and a drying unit which are sequentially arranged along flowing direction of workpieces. The vibration feeding unit comprises a rack, a feeding hopper and a discharging disc, the feeding hopper and the discharging disc are mounted on the rack, the discharging disc is positioned below the feeding hopper, a polyethylene plate is mounted on the inner wall of the discharging disc in a covering manner, an oscillator is mounted on a lower bottom portion of the discharging disc, a scraping plate is arranged above the discharging disc and along the direction perpendicular to the discharging direction of the discharging disc, the scraping plate is a silicon rubber plate, and a limiting port used for limiting the total passing height of workpieces for each time is formed between a lower end portion of the scraping plate and an inner bottom portion of the discharging disc, and the height of the limiting port is set to be larger than or equal to the thickness of each workpiece and smaller than or equal to the total thickness of ten superposed workpieces. By additionally arranging the scraping plate in the discharging disc, the stacking number of the workpieces can be effectively controlled during workpiece flowing.
Description
Technical field
The present invention relates to a kind of full-automatic through type supersonic wave cleaning machine, this cleaning machine is particularly suitable for the cated sheet metal workpiece of clean surface tool.
Background technology
ultrasonic cleaning technology utilizes the surface contaminants of ultrasonic wave to leaching workpiece in a liquid to destroy, and removing or weakening border pollution layer, increase diffusion, accelerate the dissolving of solubility dirt, reach the object of cleaning workpiece.Due to consumption, reduction environmental pollution that it can reduce chemical solvent, be widely used in industry cleaning link industry.
In prior art, general supersonic wave cleaning machine comprises megasonic cleaning unit and drying unit, workpiece is when entering each working cell, all carry out material loading by floor truck, first sheet-like workpiece for small size is be contained in basketry, by floor truck, the basketry that workpiece is housed is transported in pending working cell, after process terminates, then by manipulator the basketry in dolly has been carried to put down to be transported in next working cell and carry out.Each operation of this supersonic wave cleaning machine all needs floor truck and manipulator due to material loading, and its loading efficiency is low.
Summary of the invention
The object of this invention is to provide a kind of loading efficiency high and the full-automatic through type supersonic wave cleaning machine of steady material loading can be realized.
for achieving the above object, the technical solution used in the present invention is:
A kind of full-automatic through type supersonic wave cleaning machine, comprise the vibration feeding unit set gradually along Workpiece circulation direction, megasonic cleaning unit, drying unit, described vibration feeding unit comprises frame, be arranged on the feed hopper in described frame and discharge port plate, described discharge port plate is positioned at the below of described feed hopper, the inwall of described discharge port plate covers and is provided with polyethylene board, the lower bottom part of described discharge port plate is provided with oscillator, the top of described discharge port plate is provided with scraper plate, described scraper plate is arranged along perpendicular to described discharge port plate discharging direction, described scraper plate is silicane rubber plate, formed for limiting the limited mouth of single workpiece by total height between the bottom of described scraper plate and the inner bottom part of described discharge port plate, the height of described limited mouth is arranged to the thickness being more than or equal to single workpiece, be less than or equal to the gross thickness after 10 workpiece superpositions.
In technique scheme, preferably, what described frame can be rotated is provided with a moving block, the upper end of described scraper plate is fixed on described moving block, when described moving block rotates, the bottom of described scraper plate is rotated up or down, and the height of described limited mouth becomes large or diminishes.Further preferably, described frame is provided with dwang, described moving block is fixedly mounted on described dwang, described frame is provided with limiting plate, if described limiting plate has the individual spacing hole along the circumferential direction distributed, described dwang is installed with a locating piece, described locating piece is provided with alignment pin when described alignment pin is inserted in described spacing hole, and described dwang and described frame fix.
In technique scheme, preferably, described feed hopper has bucket wall, and described bucket wall comprises interior steel plate layer, resin bed, outer steel plate layer from inside to outside.Further preferably, the outside of described outer steel plate layer is also provided with iron plate layer, and the thickness of described iron plate layer is more than or equal to 10mm.Further preferably, the thickness of described interior steel plate layer and outer steel plate layer is all more than or equal to 1.5mm.
because technique scheme is used, the present invention compared with prior art has following advantages:by setting up scraper plate in the discharge port plate of feeding unit material, make the stacking quantity that effectively can control workpiece in Workpiece circulation process, thus reach the object controlling workpiece discharging speed.And by covering polyethylene board at the bottom land of blow tank, arrange scraper plate in silicane rubber plate, make workpiece in feeding process, its surface energy is well protected.
Accompanying drawing explanation
Accompanying drawing 1 is the general construction schematic diagram of supersonic wave cleaning machine of the present invention;
Accompanying drawing 2 is the schematic perspective view of feeding unit material of the present invention;
Accompanying drawing 3 is the another schematic perspective view of feeding unit material of the present invention;
Accompanying drawing 4 is the schematic front view of feed hopper of the present invention;
Accompanying drawing 5 is the cross-sectional schematic at A place in accompanying drawing 4;
Accompanying drawing 6 is the schematic perspective view of prerinse unit of the present invention;
Accompanying drawing 7 is the schematic front view of prerinse unit of the present invention;
Accompanying drawing 8 is the cross-sectional schematic of accompanying drawing 7 at B place;
Accompanying drawing 9 is the schematic perspective view of megasonic cleaning unit of the present invention;
Accompanying drawing 10 is the schematic front view of megasonic cleaning unit of the present invention;
Accompanying drawing 11 is the schematic front view of rear road of the present invention cleaning unit;
Accompanying drawing 12 is the schematic perspective view of rear road of the present invention cleaning unit;
Accompanying drawing 13 is the another schematic perspective view of rear road of the present invention cleaning unit;
In above accompanying drawing: 1, vibration feeding unit; 10, frame; 11, feed hopper; 12, discharge port plate; 13, oscillator; 16, polyethylene board; 15, scraper plate 15; 17, limited mouth; 14, moving block; 18, dwang; 19, limiting plate; 110, spacing hole; 111, locating piece; 112, alignment pin; 113, bucket wall; 114, interior steel plate layer; 115, resin bed; 116, outer steel plate layer; 117, iron plate layer;
2, prerinse unit; 21, frame; 22, spray chamber; 23, the first spray head; 24, oscillating plate; 25, vibrating motor; 26, Water shielding curtain; 27, shower;
3, megasonic cleaning unit; 31, rinse bath; 32, water jacket; 33, inside groove; 34, inlet; 35, overfall; 36, overfall; 37, topping-up pump; 38, supersonic generator; 39, guipure is transmitted; 310, liquid level sensor;
4, rear road cleaning unit; 41, first spray chamber; 42, second spray chamber; 43, wind cuts room; 44, hopper; 45, vibrating motor; 48, wind cutting knife;
5, drying unit.
Detailed description of the invention
below in conjunction with the drawings and the specific embodiments, the invention will be further described:
Full-automatic through type supersonic wave cleaning machine as shown in Figure 1, its main part is made up of vibration feeding unit 1, prerinse unit 2, megasonic cleaning unit 3, rear road cleaning unit 4 and drying unit 5, and these parts set gradually along the circulation direction of workpiece.
As shown in Figure 2,3, vibration feeding unit 1 comprises frame 10, and frame 10 is provided with feed hopper 11 and discharge port plate 12, wherein discharge port plate 12 is positioned at the below of feed hopper 11.The lower bottom part of discharge port plate 12 is provided with oscillator 13, and the inwall of discharge port plate 12 covers and is provided with polyethylene board 16.The top of discharge port plate 12 is provided with scraper plate 15, and scraper plate 15 selects silicane rubber plate to make, and scraper plate 15 is arranged along the discharging direction perpendicular to discharge port plate 12.Formed for limiting the limited mouth 17 of single workpiece by total height between the bottom of scraper plate 15 and the inner bottom part of discharge port plate 12, the height of limited mouth 17 be arranged to be more than or equal to single workpiece thickness, be less than or equal to the gross thickness after 10 workpiece superpositions, generally select the superposition thickness of 6 workpiece for best.In the present embodiment, scraper plate 15 is mounted on a moving block 14, and the upper end being specially scraper plate 15 is fixed on moving block 14 by some securing members.As shown in the figure, moving block 14 is arranged in frame 10 by a dwang 18.If frame 10 is provided with on half arc-shaped limit plate 19, half arc-shaped limit plate 19 and there is the individual spacing hole 110 along the circumferential direction distributed.The end winding support of dwang 18 is provided with a locating piece 111, locating piece 111 is provided with alignment pin 112, when scraper plate 15 turns to required angle, alignment pin 112 is inserted in corresponding spacing hole 110 and dwang 18 just can be made to fix, thus scraper plate 15 is fixed.Like this, when ordering about moving block 14 rotation and driving scraper plate 15 to rotate, the bottom of scraper plate 15 is rotated up or down, and the height of limited mouth 17 becomes large or diminishes.As shown in Figure 4,5, feed hopper 11 has bucket wall 113, and bucket wall 12 comprises interior steel plate layer 114, resin bed 115, outer steel plate layer 116, iron plate layer 117 from inside to outside, and the thickness of interior steel plate layer and outer steel plate layer is 1.5mm, and the thickness of iron plate layer is 10mm.
As shown in Figure 6,7, prerinse unit 2 comprises frame 21, the top of frame 21 has a spray chamber 22.The top of spray chamber 22 is provided with multiple spout the first spray head 23 down, multiple first spray head 23 is arranged on number respectively and arranges on the shower 27 that be arranged in parallel, and each sidewall of spray chamber 22 is provided with Water shielding curtain 26.The below of the first spray head 23 is provided with the oscillating plate 24 passed through for workpiece oscillation, the lower bottom part of oscillating plate 24 is provided with two vibrating motors 25, two vibrating motor 25 eccentric settings, produce making a concerted effort horizontal by an angle, pass through periodic vibration, thus the workpiece promoted in oscillating plate 24 does sling movement, thus workpiece evenly, continuous print delivers to the other end from one end of oscillating plate 24.One end of oscillating plate 24 connects with the discharging opening of vibration feeding unit 1, namely connects with the discharging opening of discharge port plate 12; The other end of oscillating plate 24 connects with the feeding mouth of megasonic cleaning unit 3.Oscillating plate 24 try to get to the heart of a matter there are several through holes (can with stainless steel steel wire make oscillating plate 24), oscillating plate 24 and the inwall of absorption surface are coated with layer of polyurethane 26(as shown in Figure 8).When such workpiece moves to the other end with an end of oscillating plate 24, workpiece can overturn, thus the two sides being convenient to the first spray head 23 pairs of workpiece all very effectively sprays pre-clear.In addition, in this embodiment, whole oscillating plate 24 is that two-stage is stepped, and every grade of drop, at about 40mm, like this in the moving process of workpiece, adds the chance of workpiece two sides upset virtually, thus can more thoroughly cleaning workpiece.A first reservoir (not shown) is also comprised in this prerinse unit 2; this first reservoir provides spray-water for the first spray head 23; usually also the parts such as heating tube, liquid level gauge should be provided with, to ensure to spray workpiece with hot water if needed in reservoir.
Megasonic cleaning unit 3 as shown in Fig. 9,10, has a rinse bath 31, and this rinse bath 31 is interior water jacket structure, is divided into water jacket 32 and inside groove 33.Be provided with inlet 34 bottom inside groove 33, top is provided with overfall 35, and bottom land is provided with tapping valve.Water jacket 32 is arranged on the outer lower portion of inside groove 33, the bottom land of water jacket 33 is also provided with tapping valve, top is provided with overfall 36, and overfall 36 flows into (the first reservoir of prerinse unit is arranged on the below of cleaning water jacket 32 usually) in the first reservoir of prerinse unit 2 by Action of Gravity Field.Be provided with between water jacket 33 and inside groove 32 for the topping-up pump 37 by the injection inside groove 32 in water jacket 33.Be provided with multiple supersonic generator 38 in inside groove 33, multiple supersonic generator 38 is interspersed respectively up and down in the oral area of inside groove 33 and bottom.As shown in the figure, the transmission guipure 39 for transmission workpiece passes from the middle part of inside groove 33.Due to supersonic generator 38 work time, its vibration plate part must be immersed in water, for this reason, inside groove 33 is provided with liquid level sensor 310, liquid level sensor 310 and a control unit (not shown) connect with signal, control unit is connected with supersonic generator 38 phase control, when control unit receive from liquid level sensor 310 liquid level signal by meet when supersonic generator 38 works ratio need the liquid level of water level time, control unit could control ultrasonic sensor 38 and open work.
Rear road cleaning unit 4 as shown in Figure 11,12,13, it is inner that it cuts room 43 through first spray chamber 41, second spray chamber 42 and wind along the moving direction of workpiece be divided into first spray chamber 41, second spray chamber 42 and wind to cut hopper 44 that room 43, extends along workpiece movable direction simultaneously.One end of hopper 44 and the discharging opening of megasonic cleaning unit 3 are connected, and the other end connects with the drying unit in downstream.The bottom of hopper 44 is provided with two vibrating motors 45 ordering about hopper 44 and vibrate, two vibrating motor 45 bias are installed, during work, two vibrating motors 45 produce and become making a concerted effort of 60 degree of angles with horizontal plane, pass through periodic vibration, thus the workpiece promoted in hopper 45 does sling movement, workpiece evenly, is continuously transported forward.Wherein, hopper 44 is open topped formula hopper, the bottom land of hopper 44 is provided with several through holes, whole hopper 44 is stepped in level Four, the drop of adjacent two-stage ladder is 40mm, corresponding one-level step surface in first spray chamber 41, corresponding one-level step surface in second spray chamber 42, wind cuts corresponding two stage steps face in room 43, the bottom land being positioned at the hopper of first spray chamber 41 inside is higher than the bottom land of part hopper being positioned at second spray chamber 42 inside, be positioned at bottom land that wind cuts the hopper of inside, room 43 higher than the bottom land of hopper being positioned at second spray chamber 42, be positioned at bottom land that wind cuts the hopper of the first half of inside, room 43 higher than the bottom land being positioned at wind and cutting the hopper of the latter half of inside, room 43.What adopt in first spray chamber 41 is running water spray, be specially on first spray chamber 41 and be provided with multiple the second spray head 46 towards hopper 44, multiple second spray head 46 is connected with water source from the beginning, multiple second spray head 46 is distributed in the upper of hopper 44 respectively, below, it is (not shown that the below of first spray chamber 42 is also provided with the second reservoir, heating tube is provided with in second reservoir, second reservoir is provided with overfall, also lead-over groove is provided with around second reservoir, lead-over groove is communicated with the second reservoir by overfall, lead-over groove is connected with the water supply component of megasonic cleaning unit 3).What adopt in second spray chamber 42 is deionized water spray, be specially on second spray chamber 42 and be provided with multiple the 3rd spray head 47 towards hopper 44, multiple 3rd spray head 47 is connected with deionized water source, multiple 3rd spray heads 47 are distributed in the upper and lower of hopper 44 respectively, the below of second spray chamber 42 is provided with the 3rd reservoir (not shown, to be provided with heating tube in the 3rd reservoir).Wind is cut the top that inherence, room 43 is positioned at hopper 44 and is provided with 4 wind cutting knifes 48, and the forward part that wind cuts room 42 is furnished with two, rear section is furnished with two.
Drying unit can adopt common dryer, and is not repeated herein.
Set forth the course of work of this full-automatic through type supersonic wave cleaning machine below: first open the pump of machine to the first reservoir, inside groove, water jacket, second reservoir, corresponding liquid is filled in 3rd reservoir, it is made to meet cleaning requirement, after machine is stable, sheet-like workpiece is poured into the feed hopper 11 in vibration feeding unit 1, workpiece is due to Action of Gravity Field, drop down onto in discharge port plate 12, workpiece in discharge port plate 12 is along with the vibration of oscillator 13, constantly thrown and delivered to the other end (i.e. discharging opening) from an end of discharge port plate 12, in the moving process of workpiece in discharge port plate 12, when when the limited mouth 17 at scraper plate 15 place, superpose blocked up workpiece to be swept by scraper plate 15, wait for going out to pass through from limited mouth 17 next time.When workpiece movable is to the discharging opening of discharge port plate 12, workpiece is admitted in prerinse unit 2 and carries out pre-cleaning showers, first workpiece enters in oscillating plate 24, be sent in spray chamber 22 subsequently, by multiple first spray head 23, cleaning showers is carried out to it, because workpiece is in oscillating plate 24 in moving process, because oscillating plate 24 is the stepped and sustained vibration of two-stage, workpiece is repeatedly thrown, and the upper and lower surface of such workpiece all can cleaning to good in prerinse unit 2.Along with the vibration of oscillating plate 24, the workpiece crossed will be sent in megasonic cleaning unit 3 and thoroughly clean.After workpiece enters megasonic cleaning unit 3, first be sent in the inside groove 33 of rinse bath 31 by transmission guipure 39, by the effect of multiple supersonic generator 38, the dirts such as the greasy dirt of surface of the work depart from from the surface of workpiece after emulsified, after workpiece completes the cleaning in megasonic cleaning unit 3, will be admitted in vibration spraying cleaning unit 4 and carry out final cleaning showers.Workpiece under the drive of hopper 44, cuts room 43 through first spray chamber 41, second spray chamber 42 and wind at vibration spraying cleaning unit 4 successively, completes the water stain wind cutting process of running water cleaning, washed with de-ionized water and surface of the work.Workpiece after wind cuts through will be sent to drying unit and carry out surperficial water stain drying and processing, namely complete whole cleaning process.
Above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (5)
1. a full-automatic through type supersonic wave cleaning machine, comprise the vibration feeding unit set gradually along Workpiece circulation direction, megasonic cleaning unit, drying unit, it is characterized in that: described vibration feeding unit comprises frame, be arranged on the feed hopper in described frame and discharge port plate, described discharge port plate is positioned at the below of described feed hopper, the inwall of described discharge port plate covers and is provided with polyethylene board, the lower bottom part of described discharge port plate is provided with oscillator, the top of described discharge port plate is provided with scraper plate, described scraper plate is arranged along perpendicular to described discharge port plate discharging direction, described scraper plate is silicane rubber plate, formed for limiting the limited mouth of single workpiece by total height between the bottom of described scraper plate and the inner bottom part of described discharge port plate, the height of described limited mouth is arranged to the thickness being more than or equal to single workpiece, be less than or equal to the gross thickness after 10 workpiece superpositions, what described frame can be rotated is provided with a moving block, the upper end of described scraper plate is fixed on described moving block, when described moving block rotates, the bottom of described scraper plate is rotated up or down, the height of described limited mouth becomes large or diminishes.
2. full-automatic through type supersonic wave cleaning machine according to claim 1, it is characterized in that: described frame is provided with dwang, described moving block is fixedly mounted on described dwang, described frame is provided with limiting plate, described limiting plate has the spacing hole that several along the circumferential direction distribute, described dwang is installed with a locating piece, described locating piece is provided with alignment pin, when described alignment pin is inserted in described spacing hole, described dwang and described frame fix.
3. according to the full-automatic through type supersonic wave cleaning machine described in claim 1, it is characterized in that: described feed hopper has bucket wall, described bucket wall comprises interior steel plate layer, resin bed, outer steel plate layer from inside to outside.
4. full-automatic through type supersonic wave cleaning machine according to claim 3, it is characterized in that: the outside of described outer steel plate layer is also provided with iron plate layer, the thickness of described iron plate layer is more than or equal to 10mm.
5. full-automatic through type supersonic wave cleaning machine according to claim 3, is characterized in that: the thickness of described interior steel plate layer and outer steel plate layer is all more than or equal to 1.5mm.
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| CN201310009486.0A CN103008280B (en) | 2013-01-10 | 2013-01-10 | Full-automatic pass-type ultrasonic cleaner |
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| CN201310009486.0A CN103008280B (en) | 2013-01-10 | 2013-01-10 | Full-automatic pass-type ultrasonic cleaner |
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| CN103008280A CN103008280A (en) | 2013-04-03 |
| CN103008280B true CN103008280B (en) | 2015-03-04 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104492744A (en) * | 2014-11-11 | 2015-04-08 | 无锡市张泾机械设备厂 | Gold chain spray-washing tank |
| CN110340060A (en) * | 2019-07-15 | 2019-10-18 | 海盐哈特惠机械五金制品有限公司 | A kind of washing and drying integrated device that drying effect is good |
| CN112371673A (en) * | 2020-11-30 | 2021-02-19 | 东莞市伟基再生资源集中处理中心有限公司 | Automatic belt cleaning device of printing ink bucket |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203044404U (en) * | 2013-01-10 | 2013-07-10 | 张家港市超声电气有限公司 | Full-automatic pass type ultrasonic cleaner |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE29015T1 (en) * | 1982-07-29 | 1987-09-15 | Fabricated Metals | VIBRATOR FEED DEVICE FOR A SCREW CONVEYOR. |
| CN201070632Y (en) * | 2007-08-10 | 2008-06-11 | 中国船舶重工集团公司第七二二研究所 | Full-automatic cleaning machine |
| CN202343499U (en) * | 2011-10-09 | 2012-07-25 | 东莞丰卓机电设备有限公司 | Ultrasonic cleaner with plurality of grooves |
| CN202518829U (en) * | 2012-04-12 | 2012-11-07 | 重庆朗正科技有限公司 | Bottom-dump automatic discharging device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203044404U (en) * | 2013-01-10 | 2013-07-10 | 张家港市超声电气有限公司 | Full-automatic pass type ultrasonic cleaner |
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