CN202816498U - Stranding machine - Google Patents

Stranding machine Download PDF

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Publication number
CN202816498U
CN202816498U CN2012203411416U CN201220341141U CN202816498U CN 202816498 U CN202816498 U CN 202816498U CN 2012203411416 U CN2012203411416 U CN 2012203411416U CN 201220341141 U CN201220341141 U CN 201220341141U CN 202816498 U CN202816498 U CN 202816498U
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CN
China
Prior art keywords
main shaft
frame
stranding machine
wire
section
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Expired - Fee Related
Application number
CN2012203411416U
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Chinese (zh)
Inventor
何文高
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Individual
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Individual
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Priority to CN2012203411416U priority Critical patent/CN202816498U/en
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Publication of CN202816498U publication Critical patent/CN202816498U/en
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    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B7/00Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/02Machine details; Auxiliary devices
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B3/00General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
    • D07B3/08General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the take-up reel rotates about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the rope or cable on the take-up reel in fixed position and the supply reels are fixed in position
    • D07B3/10General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the take-up reel rotates about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the rope or cable on the take-up reel in fixed position and the supply reels are fixed in position with provision for imparting more than one complete twist to the ropes or cables for each revolution of the take-up reel or of the guide member
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2401/00Aspects related to the problem to be solved or advantage
    • D07B2401/40Aspects related to the problem to be solved or advantage related to rope making machines
    • D07B2401/401Reducing wear

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  • Ropes Or Cables (AREA)

Abstract

The utility model discloses a stranding machine, comprising a rack, an inboard member apparatus, and a driving apparatus, wherein the inboard member apparatus is arranged inside a groove of the upper portion of the rack, the driving apparatus is arranged at the lower portion of the rack and connected with the inboard member apparatus, the inboard member apparatus comprises a wire inlet portion, an A main shaft, a B main shaft, a transition portion, a back-twisting portion, a guider portion, a wire arranging portion, and a wire containing portion, the A main shat and the B main shaft are connected through a stranding disc and a stranding bow, the transition portion, the back-twisting portion, the guider portion, the wire arranging portion and the wire containing portion are orderly connected on a 360 DEG-distributed inner plate, the rack is provided with an automatic lubricating apparatus and a fan respectively connected with the inboard member apparatus. The stranding machine can overcome the defects that the prior stranding machine is large in noise and severe in wear, through optimizing the whole structure and employing the belt transmission; the automatic lubricating apparatus can enable main shaft lubricating operation to be automatically controlled, thereby increasing the main shaft lubricating effect; and the 360 DEG-distributed inner plate can reduce wind resistance and noise in the machine operation process.

Description

Stranding machine
Technical field
The utility model belongs to the electric wire production field, relates to a kind of stranding machine that is applied to the processing of glass-coated microwire cable.
Background technology
Twisted wire is requisite technique in the wires and cables industry, and along with science and technology makes constant progress, the at present requirement of twisted pair wire technique is more and more higher, yet more existing stranding process also need by manual operation.
Stranding machine is widely used a kind of equipment in the wires and cables industry, particularly along with the development of communication industry, the twisted wire standard of various requirement is more and more, lay is little and even, and tiny its of filament diameter can not extend and stable, the stable of pitch of tension force are the developing direction of following stranding machine.
Although be useful at present the stranding machine of coil buckling electric wire, the stranding machine of using for the production of glass-coated microwire is many, and there are the following problems: 1) because the twisted wire process can produce moment of torsion, so wire rod is crooked easily, beats and turn round, cause next flow process processing difficulties even can't process; 2) adopt manually adjusted takeup tension more, and tension force is uneven, causes the wire rod pitch variation excessive; 3) strand bow and strand bow disc angle are excessive, and the guide wheel corner is many, cause the product friction to increase distortion; Windage was large when 4) the box house angle was 90 degree running, and noise is high; 5) transmission mechanism adopts the gear engagement more, and noise is large, and part is easy to wear; 6) the principal axis lubrication mode adopts manually and lubricates, and can't guarantee the amount of lubrication time and institute's apply oil, and lubricant effect is bad; 7) emergency exit is not installed magnetic key operated lock, even magnetic key operated lock is arranged, when opening emergency exit, because machine inertia is large, braking time is long, also can't in time stop when opening emergency exit, causes potential safety hazard; 8) light-illuminating is not installed at the inlet wire position, does not see the strand line and is inconvenient to wear mould; 9) because the structural design defective be cannot see collector ring, be inconvenient to maintain; 10) the guide wheel appearance is used the spray pottery and is electroplated processing, easily scratching products.
The utility model content
In order to address the above problem, the purpose of this utility model is, provides a kind of and can solve that former thereby safety problem, the operation maintenance that cause such as that traditional glass-coated microwire stranding machine exists because structure, material and design make things convenient for problem not and the stranding machine of the problem such as the wire quality that processes is poor.
To achieve these goals, the technical solution of the utility model is:
Stranding machine, comprise frame, ship inner member device, drive unit, described ship inner member device is arranged in the upper rack groove, drive unit is arranged on frame lower, and be connected with ship inner member device, ship inner member device comprises A main shaft, B main shaft, transition part, back twist section, draws the section of getting, winding displacement part, wire collecting part, between A main shaft and the B main shaft by capstan winch be connected bow and be connected, transition part, back twist section, draw the section of getting, winding displacement part and wire collecting part and be 360.Connect successively on the inner panel that distributes, described erecting is equipped with automatic lubrication installation and blower fan, is connected with ship inner member device respectively.Optimize complete machine structure, change the collector ring installation site, make the maintenance maintenance of equipment simple and convenient, the simultaneously optimization of strand bow and capstan winch helps to reduce machine operation inertia, realizes the machine down fast braking, reduces to twist the angle of bow and capstan winch, reduce guide wheel quantity, thereby reduce because friction and the wire rod torsional deformation phenomenon that causes, windage reduced greatly when the improvement of box house made the equipment operation, reduced noise; The effect of installing automatic lubrication installation additional is that the lubricated realization of main shaft is controlled automatically, improves the lubricant effect of main shaft.Box house installs additional and is the stainless steel web plate that 360 degree distribute, and reduces the windage in the machine running process, reduces noise.
As further improvement of the utility model, inlet wire section is made of wind nest plate pole, wind nest plate holder, inlet wire wind nest plate, wind nest plate pole one end and frame are threaded connection, the A main shaft is connected on the frame by bearing and bearing pedestal, an end that is fixed with inlet wire wind nest plate extends to frame, and line wind nest plate is provided with the mould eye.Wherein, the installation site of A main shaft collector ring (copper ring) is adjusted, and makes things convenient for maintenance and the maintenance of collector ring.
As further improvement of the utility model, the upper rack groove is provided with the lid door, and is connected with frame by magnetic key operated lock.The personal safety that can't opening safety door before ensure shutting down guarantees operating personnel.
As further improvement of the utility model, each parts of ship inner member device are connected with Timing Belt by synchronous pulley.The band transmission is adopted in transmission more, and the noise that has overcome traditional wire twisting equipment and cause because adopt gear drive is large, the shortcoming of serious wear.
Wherein, power set band synchronous pulley rotates, synchronous pulley connects by Timing Belt spindle synchronous belt wheel, and drive spindle synchronous belt wheel, the spindle synchronous belt wheel is connected with the A main shaft, between A main shaft and the B main shaft by capstan winch be connected bow and be connected, the spindle synchronous belt wheel drives the A main shaft, the A main shaft drives the B main shaft, the B main shaft drives input synchronous pulley in the ship, the input synchronous pulley drives transition input synchronous pulley in the ship, and transition input synchronous pulley drives respectively back twist and enters powershift gear and transition output synchronous pulley, enters by back twist that the gear engagement is delivered to back twist section between powershift gear and the back twist gear; Transition output synchronous pulley drives the synchronous pulley on the inputting shaft on the reduction box, is delivered to draw after reducing through reduction box and gets the output synchronous pulley, then is delivered to respectively winding displacement part and wire collecting part through Timing Belt.
And, changed by the guide wheel of original surface spray pottery and electroplating processes A main shaft, B main shaft, the wire carrier of crossing that draws on the section of getting, the winding displacement part into uses the import bakelite be the mistake wire carrier that raw material are manufactured.Overcome the shortcoming of the easy scratch wire rod of traditional guide wheel, protected better wire rod.
As further improvement of the utility model, frame surface is provided with the guidance panel of each parts of control.
As further improvement of the utility model, the frame side is provided with illuminating lamp, the optical registration inlet wire section that illuminating lamp penetrates.Can know when installing illuminating lamp additional and make the staff wear mould and see the strand line clearly, make this convenient to operation.
As further improvement of the utility model, wire collecting part is provided with magnetic powder cluth and programmable logic controller (PLC) (the Programmable Logic Controller) PLC of automatic control takeup tension, makes tension force control evenly, and the wire rod pitch variation is little; The takeup tension size is controlled automatically by PLC, magnetic, startup tension force when the user only need correctly arrange blank panel, maximum tension during dishful, and the length of dishful, PLC will calculate by certain functional relation automatically according to current measured physical length, and with the result export to magnetic powder cluth realize tension force from motion tracking.
As further improvement of the utility model, draw the section of getting and be provided with decelerator.In the requirement that the each several part gearratio that reaches complete machine is accurately controlled, make the compact conformation of complete machine.
As further improvement of the utility model, power set are motor.
The beneficial effects of the utility model are, by optimizing complete machine structure, increase automatic lubrication installation and blower fan, design 360.The inner panel that distributes; the connection conduction of ship inner member device each several part; optimize complete machine structure; make the maintenance maintenance of equipment simple and convenient; the simultaneously optimization of strand bow and capstan winch helps to reduce machine operation inertia; realize the machine down fast braking; reduce to twist the angle of bow and capstan winch; reduce guide wheel quantity; thereby reduce because friction and the wire rod torsional deformation phenomenon that causes; windage reduced greatly when the improvement of box house made the equipment operation, reduced noise, and the effect of installing automatic lubrication installation additional is that the lubricated realization of main shaft is controlled automatically; improve the lubricant effect of main shaft; box house installs additional and is the stainless steel web plate that 360 degree distribute, and reduces the windage in the machine running process, reduces noise.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is the partial enlarged drawing of ship inner member device of the present utility model.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
Stranding machine, comprise frame 1, ship inner member device 2, drive unit, described ship inner member device 2 is arranged in frame 1 upper grooves, drive unit is arranged on frame lower, and be connected with ship inner member device 2, ship inner member device 2 comprises A main shaft 23, B main shaft 24, transition part 25, back twist section 26, draws the section of getting 27, winding displacement part 28, wire collecting part 29, between A main shaft 23 and the B main shaft 24 by capstan winch be connected bow 22 and be connected, transition part 25, back twist section 26, draw the section of getting 27, winding displacement part 28 and wire collecting part 29 and be 360.Connect successively on the inner panel 13 that distributes, described frame 1 is provided with automatic lubrication installation 12 and blower fan 14, is connected with ship inner member device 2 respectively.Windage reduced greatly when the improvement of box house made the equipment operation, reduced noise; The effect of installing automatic lubrication installation 12 additional is that the lubricated realization of main shaft is controlled automatically, improves the lubricant effect of main shaft.
Inlet wire section 21 is made of wind nest plate pole, wind nest plate holder, inlet wire wind nest plate, wind nest plate pole one end and frame 1 are threaded connection, A main shaft 23 is connected on the frame 1 by bearing and bearing pedestal, and an end that is fixed with inlet wire wind nest plate extends to frame 1, and line wind nest plate is provided with the mould eye.Wherein, the installation site of A main shaft 23 collector rings (copper ring) is adjusted, and makes things convenient for maintenance and the maintenance of collector ring.
Frame 1 upper grooves is provided with lid door 15, and is connected with frame 1 by magnetic key operated lock 17.The personal safety that can't opening safety door before ensure shutting down guarantees operating personnel.
Ship inner member device 2 each parts are connected with Timing Belt by synchronous pulley.The band transmission is adopted in transmission more, and the noise that has overcome traditional wire twisting equipment and cause because adopt gear drive is large, the shortcoming of serious wear.
Wherein, power set band synchronous pulley rotates, synchronous pulley connects by Timing Belt spindle synchronous belt wheel, and drive spindle synchronous belt wheel, the spindle synchronous belt wheel is connected with A main shaft 23, between A main shaft 23 and the B main shaft 24 by capstan winch be connected bow 22 and be connected, the spindle synchronous belt wheel drives A main shaft 23, A main shaft 23 drives B main shaft 24, B main shaft 24 drives input synchronous pulley in the ship, the input synchronous pulley drives transition input synchronous pulley in the ship, and transition input synchronous pulley drives respectively back twist and enters powershift gear and transition output synchronous pulley, enters by back twist that the gear engagement is delivered to back twist section between powershift gear and the back twist gear; Transition output synchronous pulley drives the synchronous pulley on the inputting shaft on the reduction box, is delivered to draw after reducing through reduction box and gets the output synchronous pulley, then is delivered to respectively winding displacement part 28 and wire collecting part 29 through Timing Belt.
And, with A main shaft 23, B main shaft 24, draw the wire carrier of crossing of getting on part 27, the winding displacement part 29 and changed by the guide wheel of original surface spray pottery and electroplating processes into to use the import bakelite be the mistake wire carrier that raw material are manufactured.Overcome the shortcoming of the easy scratch wire rod of traditional guide wheel, protected better wire rod.
Frame 1 surface is provided with the guidance panel 11 of each parts of control.
Frame 1 side is provided with illuminating lamp 16, the optical registration inlet wire section 21 that illuminating lamp 16 penetrates.Can know when installing illuminating lamp 16 additional and make the staff wear mould and see the strand line clearly, make this convenient to operation.
Wire collecting part 22 is provided with magnetic powder cluth and the PLC of automatic control takeup tension, makes tension force control evenly, and the wire rod pitch variation is little; The takeup tension size is controlled automatically by PLC, magnetic, startup tension force when the user only need correctly arrange blank panel, maximum tension during dishful, and the length of dishful, PLC will calculate by certain functional relation automatically according to current measured physical length, and with the result export to magnetic powder cluth realize tension force from motion tracking.
Draw the section of getting 27 and be provided with decelerator.In the requirement that the each several part gearratio that reaches complete machine is accurately controlled, make the compact conformation of complete machine.
Power set are motor.
By superfine pay off rack unwrapping wire, wire rod enters inlet wire section 21 by distributor plate by twisted wire mould eye first, power set drive 22 convolutions of strand bow, A main shaft 23 was provided with wire carrier, finish once coiling by crossing wire carrier at A main shaft 23 from twisted wire mould eye wire rod out, and finish the secondary twisted wire by the wire carrier of crossing of capstan winch and strand bow 22 and B main shaft 24, described back twist section 26 is provided with the first rotation guide wheel and the second rotation guide wheel, between two rotation guide wheels the back twist gear is installed, it is anti-twisted that wire rod is produced, twist good wire rod by the distorting stress on this first rotation guide wheel and the second rotation guide wheel elimination material, draw the section of getting 27 and comprise the acting in conjunction of getting guide wheel and reduction box of drawing for pitch control, make lay stable, thereby make wire rod keep directly so stretching, with the strand oscillator 28 that is used for winding displacement, wire collecting part 29 comprises take-up reel, by by wire collecting part wire rod being received this curling dish behind the strand oscillator winding displacement.
Above content is in conjunction with the every further detailed description of the utility model of concrete enforcement, can not assert that implementation of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace, all should be considered as belonging to protection range of the present utility model.

Claims (9)

1. stranding machine, comprise frame (1), ship inner member device (2), drive unit, ship inner member device (2) is arranged in frame (1) upper grooves, drive unit is arranged on frame (1) bottom, and be connected with ship inner member device (2), it is characterized in that, ship inner member device (2) comprises inlet wire section (21), A main shaft (23), B main shaft (24), transition part (25), back twist section (26), draw the section of getting (27), winding displacement part (28), wire collecting part (29), between A main shaft (23) and the B main shaft (24) by capstan winch be connected bow (22) and be connected, transition part (25), back twist section (26), draw the section of getting (27), winding displacement part (28) is connected 29 with wire collecting part) on the inner panel that is 360 ° of distributions (13), connect successively, described frame (1) is provided with automatic lubrication installation (12) and blower fan (14), is connected with ship inner member device (2) respectively.
2. stranding machine according to claim 1, it is characterized in that, inlet wire section (21) is made of wind nest plate pole, wind nest plate holder, inlet wire wind nest plate, wind nest plate pole one end and frame (1) are threaded connection, A main shaft (23) is connected on the frame (1) by bearing and bearing pedestal, an end that is fixed with inlet wire wind nest plate extends to frame (1), and line wind nest plate is provided with the mould eye.
3. stranding machine according to claim 1 is characterized in that, frame (1) upper grooves is provided with lid door (15), and is connected with frame (1) by magnetic key operated lock (17).
4. stranding machine according to claim 1 is characterized in that, each parts of ship inner member device (2) are connected with Timing Belt by synchronous pulley.
5. stranding machine according to claim 1 is characterized in that, frame (1) surface is provided with the guidance panel (11) of each parts of control.
6. stranding machine according to claim 1 is characterized in that, frame (1) side is provided with illuminating lamp (16), the optical registration inlet wire section (21) that illuminating lamp (16) penetrates.
7. stranding machine according to claim 1 is characterized in that, wire collecting part (29) is provided with magnetic powder cluth and the PLC of automatic control takeup tension.
8. stranding machine according to claim 1 is characterized in that, draws the section of getting (27) and is provided with decelerator.
9. stranding machine according to claim 1 is characterized in that, power set are motor.
CN2012203411416U 2012-07-16 2012-07-16 Stranding machine Expired - Fee Related CN202816498U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012203411416U CN202816498U (en) 2012-07-16 2012-07-16 Stranding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012203411416U CN202816498U (en) 2012-07-16 2012-07-16 Stranding machine

Publications (1)

Publication Number Publication Date
CN202816498U true CN202816498U (en) 2013-03-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012203411416U Expired - Fee Related CN202816498U (en) 2012-07-16 2012-07-16 Stranding machine

Country Status (1)

Country Link
CN (1) CN202816498U (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103219098A (en) * 2013-04-25 2013-07-24 浙江保龙机械有限公司 Automatic stranding machine
CN103219096A (en) * 2013-04-25 2013-07-24 浙江保龙机械有限公司 Protective shell of stranding machine
CN103387156A (en) * 2013-08-05 2013-11-13 昆山市富川机电科技有限公司 Novel disc-type stranding machine
CN106128635A (en) * 2016-07-20 2016-11-16 宁波飞力普斯汽配工业有限公司 A kind of cable coiling untwisting machine
CN107731420A (en) * 2017-10-25 2018-02-23 广东盛世机械科技股份有限公司 Plying wire twisting machine
CN108468240A (en) * 2018-05-30 2018-08-31 安徽润藤电缆材料科技有限公司 A kind of stranded wire apparatus

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103219098A (en) * 2013-04-25 2013-07-24 浙江保龙机械有限公司 Automatic stranding machine
CN103219096A (en) * 2013-04-25 2013-07-24 浙江保龙机械有限公司 Protective shell of stranding machine
CN103387156A (en) * 2013-08-05 2013-11-13 昆山市富川机电科技有限公司 Novel disc-type stranding machine
CN106128635A (en) * 2016-07-20 2016-11-16 宁波飞力普斯汽配工业有限公司 A kind of cable coiling untwisting machine
CN107731420A (en) * 2017-10-25 2018-02-23 广东盛世机械科技股份有限公司 Plying wire twisting machine
CN108468240A (en) * 2018-05-30 2018-08-31 安徽润藤电缆材料科技有限公司 A kind of stranded wire apparatus

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130320

Termination date: 20130716