CN202759354U - Process production system for stator coil insulation - Google Patents
Process production system for stator coil insulation Download PDFInfo
- Publication number
- CN202759354U CN202759354U CN 201220437014 CN201220437014U CN202759354U CN 202759354 U CN202759354 U CN 202759354U CN 201220437014 CN201220437014 CN 201220437014 CN 201220437014 U CN201220437014 U CN 201220437014U CN 202759354 U CN202759354 U CN 202759354U
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- fixed
- double
- transverse slat
- sprocket wheel
- cross plate
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Abstract
The utility model relates to the production process of stator coil insulation, particularly to a process production system for stator coil insulation. The process production system overcomes the low production efficiency, high production cost, and poor product quality of the conventional stator coil insulation production. The process production system of the utility model comprises a double-layer support, and a plurality of bundling benches fixed at two sides of the double-layer support, wherein the double-layer support comprises an upper transverse slat, and a lower transverse slat located below the upper transverse slat; the upper and lower transverse slats are respectively supported by a carrying roller combination sleeved with driving chains having opposite moving directions; the driving chain is provided with a plurality of pallets; two ends of the double-layer support are each provided with an elevating gear for carrying the pallets up and down between the upper and lower transverse slats of the double-layer support; and the upper transverse slat is provided with a plurality of carrying devices for moving the pallets to the bundling bench. The process production system of the utility model features simple structure, smart design, higher production efficiency, and lower production cost, and is widely applicable to the production of the stator coil insulation.
Description
Technical field
The utility model relates to the production process of fixed subcoil insulating, is specially a kind of procedure production system for fixed subcoil insulating.
Background technology
The fixed subcoil insulating production process of present domestic electric machine manufacturer, be concentrative operation production from checking, rule, repair that line is surrendered to ending, the working position apparatus that uses is revolution trolley or turnover rack, the product that every procedure is produced all is placed on turnover rack or the dolly by part, coil interlayer uses plastic foam or felt to separate, every procedure is finished more than 1 above product, full-time transit staff uses overhead traveling crane or electri forklift to carry out week going to next procedure, and it is large that the frequent and working position apparatus of transhipment takies production site; The bump injury incidence is high in the transport process, causes motor circle short circuit ground rate high; Because 90% operation is handwork in the insulation process, there is gap in operating personnel's operation speed, and the fixed subcoil insulating number of plies is many, thereby the problem of few bag, bottom pour ladle, many bags occurs the easy operation fatigue of staff; Thereby cause that production efficiency is low, production cost is high, the problem of poor product quality.
Summary of the invention
The utility model is low for the production efficiency that solves existing fixed subcoil insulating, production cost is high and the problem of poor product quality, and a kind of streamline production system for fixed subcoil insulating is provided.
The utility model is to adopt following technical scheme to realize: be used for the procedure production system of fixed subcoil insulating, several wrapping tables that comprise double-layer scaffold and be fixed in the double-layer scaffold both sides; The lower cross plate that double-layer scaffold comprises upper cross plate and is positioned at the upper cross plate below; Being supported with respectively cover on the upper and lower transverse slat has the carrier roller combination of the opposite driving-chain of the direction of motion, is placed with several pallets on the driving-chain; The two ends of double-layer scaffold are equipped with the lowering or hoisting gear that transports up and down for pallet between the upper and lower transverse slat of double-layer scaffold, upper cross plate is provided with several for the shifting apparatus that pallet is moved on the wrapping table.The utility model adopts the up and down two-layer circulation kind of drive by double-layer scaffold, and the pallet that is placed with fixed subcoil insulating under the drive of carrier roller combination moves at driving-chain; When pallet moves to the wrapping table side, the staff starts shifting apparatus pallet is moved to the enterprising line operate of wrapping table, after finishing pallet is put into to move forward on the driving-chain and carries out the operation of next process, when pallet moves to the two ends of the upper cross plate of double-layer scaffold or lower cross plate, by lowering or hoisting gear pallet is moved on lower cross plate or the upper cross plate and to move forward.
Described shifting apparatus, lowering or hoisting gear are the technology that those skilled in the art easily realize.
The utility model takes full advantage of space resources, each procedure of fixed subcoil insulating is cooperated according to operating personnel's speed degree is organic, on the basis based on other machine industry flowing water transmission device, practical structures and production operation characteristics according to fixed subcoil insulating are selected the kind of drive that circulates up and down, optimized the inter process annexation, the process that reduced overstocks at product, has optimized production organizational mode, has improved production efficiency; Minimizing process transit staff has reduced production cost; Reduce the use of interlayer protective materials, reduced production cost; Reduce the use of working position apparatus, discharged production site; The turnover of minimizing process reduces the incidence of bump injury more than 90%, has greatly promoted product quality; Promoted the field management level, large step of on-the-spot improvement of visual effect rising.
The utility model is simple in structure, design is ingenious, has improved production efficiency, has reduced production cost, has improved product quality; The production efficiency that has solved existing fixed subcoil insulating is low, production cost is high and the problem of poor product quality, can be widely used in the production of fixed subcoil insulating.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of pallet when being positioned on the lowering or hoisting gear.
Fig. 3 is the structural representation of pallet when being positioned on the shifting apparatus.
Among the figure: the 1-wrapping table; The 2-upper cross plate; The 3-lower cross plate; The 4-driving-chain; The 5-carrier roller combination; The 6-pallet; The 7-lifting support; 8-blast cylinder; The 9-vertical rod; 10 first transverse slats; The 11-lifting motor; 12-the first sprocket wheel; The 13-lift shaft; 14-the second sprocket wheel; 15-lifting belt wheel; 16-transfer motor; 17-transfer rotating shaft; 18-the 3rd sprocket wheel; 19-the 4th sprocket wheel; 20-transfer belt wheel; 21-transfer belt; 22-lifting belt.
Embodiment
The procedure production system that is used for fixed subcoil insulating, several wrapping tables 1 that comprise double-layer scaffold and be fixed in the double-layer scaffold both sides; The lower cross plate 3 that double-layer scaffold comprises upper cross plate 2 and is positioned at upper cross plate 2 belows; Being supported with respectively cover on the upper and lower transverse slat 2,3 has the carrier roller combination 5 of the opposite driving-chain of the direction of motion 4, is placed with several pallets 6 on the driving-chain 4; The two ends of double-layer scaffold are equipped with the lowering or hoisting gear that transports up and down for pallet 6 between the upper and lower transverse slat 2,3 of double-layer scaffold, upper cross plate 2 is provided with several for the shifting apparatus that pallet 6 is moved on the wrapping table 1.
During implementation, as shown in Figure 2, described lowering or hoisting gear comprises the lifting support 7 that is fixed in the double-layer scaffold end, vertically is fixed in the blast cylinder 8 of lifting support 7 bottoms and vertically be fixed in lifting support 7 bottoms and be positioned at the vertical rod 9 in blast cylinder 8 dead aheads; The other end that vertically is fixed with the first transverse slat 10, the first transverse slats 10 on the piston rod of blast cylinder 8 has activity and is placed in hole in the vertical rod 9; Be fixed with lifting motor 11 on the first transverse slat 10, be fixed with the first sprocket wheel 12 on the output shaft of lifting motor 11; The lift shaft 13 that the first transverse slat 10 upper supports have several to be positioned on the vertical direction and are parallel to each other, be fixed with on one of them lift shaft 13 and the first sprocket wheel 12 between cover the second sprocket wheel 14 of chain is arranged; The two ends of all lift shafts 13 be symmetrically fixed be placed on the same lifting belt 22 and diameter greater than the lifting belt wheel 15 of the diameter of the second sprocket wheel 14.
When pallet 6 is positioned at the two ends of upper cross plate 2, piston rod is stretched out until the upper surface of lifting belt 22 make pallet 6 equal with the upper surface of upper cross plate 2 upper driving chains 4 fallen on the lifting belt 22 that is positioned on the lifting support 7 from the driving-chain 4 that is positioned on the upper cross plate 2 thereby start blast cylinder 8; Starting blast cylinder 8 retracts piston rod until the upper surface of lifting belt 22 is equal with the upper surface of lower cross plate 3 upper driving chains 4; Start lifting motor 11, the first sprocket wheel 12 that is fixed on lifting motor 11 output shafts rotates by the second sprocket wheel 14 that chain-driving is fixed on the lift shaft 13, rotates together thereby drive all lift shafts 13 by lifting belt 22, and then drive is put in pallet on the lifting belt 22 and travels forward until fall on the driving-chain 4 on the lower cross plate 3 and move forward.The process of 2 motions is the same from lower cross plate 3 ends to upper cross plate.
As shown in Figure 3, described shifting apparatus comprises transfer motor 16 and several transfer rotating shafts 17 that is supported on the upper cross plate 2 and is positioned at vertical direction and is parallel to each other of being fixed on the upper cross plate 2, be fixed with the 3rd sprocket wheel 18 on the output shaft of transfer motor 16, be fixed with in one of them transfer rotating shaft 17 and the 3rd sprocket wheel 18 between cover the 4th sprocket wheel 19 of chain is arranged; The two ends of all transfer rotating shafts 17 all be symmetrically fixed be placed on the same transfer belt 21 and diameter greater than the transfer belt wheel 20 of the diameter of the 4th sprocket wheel 19; The bottom of the top of transfer belt 21 and pallet 6 is in contact with one another.
When the fixed subcoil insulating on the pallet 6 that the staff need to move the driving-chain 4 at upper cross plate 2 operates, start transfer motor 16, be fixed in the 3rd sprocket wheel 18 on the transfer motor 16 and rotate by the 4th sprocket wheel 18 that chain-driving is fixed in the transfer rotating shaft 17, thereby drive all transfer rotating shafts 17 rotations by transfer belt 21; And then the pallet 6 that the upper surface of drive and transfer belt 21 is in contact with one another moves until fall on the wrapping table 1 on wrapping table 1.
Claims (2)
1. be used for the procedure production system of fixed subcoil insulating, it is characterized in that: several wrapping tables (1) that comprise double-layer scaffold and be fixed in the double-layer scaffold both sides; The lower cross plate (3) that double-layer scaffold comprises upper cross plate (2) and is positioned at upper cross plate (2) below; Being supported with respectively cover on the upper and lower transverse slat (2,3) has the carrier roller combination (5) of the opposite driving-chain of the direction of motion (4), is placed with several pallets (6) on the driving-chain (4); The two ends of double-layer scaffold are equipped with the lowering or hoisting gear that transports up and down for pallet (6) between the upper and lower transverse slat (2,3) of double-layer scaffold, upper cross plate (2) is provided with several for the shifting apparatus that pallet (6) is moved on the wrapping table (1).
2. the procedure production system for fixed subcoil insulating according to claim 1 is characterized in that: described lowering or hoisting gear comprises the lifting support (7) that is fixed in the double-layer scaffold end, vertically is fixed in the blast cylinder (8) of lifting support (7) bottom and vertically be fixed in lifting support (7) bottom and be positioned at the vertical rod (9) in blast cylinder (8) dead ahead; Vertically be fixed with the first transverse slat (10) on the piston rod of blast cylinder (8), the other end of the first transverse slat (10) has activity and is placed in hole in the vertical rod (9); Be fixed with lifting motor (11) on the first transverse slat (10), be fixed with the first sprocket wheel (12) on the output shaft of lifting motor (11); The first transverse slat (10) upper support has several lift shafts that is positioned on the vertical direction and is parallel to each other (13), be fixed with on one of them lift shaft (13) and the first sprocket wheel (12) between cover second sprocket wheel (14) of chain is arranged; The two ends of all lift shafts (13) are symmetrically fixed with and are placed in the upper and diameter of same lifting belt (22) greater than the lifting belt wheel (15) of the diameter of the second sprocket wheel (14); Described shifting apparatus comprises that the transfer motor (16) that is fixed on the upper cross plate (2) and several are supported in the transfer rotating shaft (17) that upper cross plate (2) is upper and be positioned at vertical direction and be parallel to each other, be fixed with the 3rd sprocket wheel (18) on the output shaft of transfer motor (16), be fixed with in one of them transfer rotating shaft (17) and the 3rd sprocket wheel (18) between cover the 4th sprocket wheel (19) of chain is arranged; The two ends of all transfer rotating shafts (17) all are symmetrically fixed with and are placed in the upper and diameter of same transfer belt (21) greater than the transfer belt wheel (20) of the diameter of the 4th sprocket wheel (19); The bottom of the top of transfer belt (21) and pallet (6) is in contact with one another.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220437014 CN202759354U (en) | 2012-08-30 | 2012-08-30 | Process production system for stator coil insulation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220437014 CN202759354U (en) | 2012-08-30 | 2012-08-30 | Process production system for stator coil insulation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202759354U true CN202759354U (en) | 2013-02-27 |
Family
ID=47738513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220437014 Expired - Lifetime CN202759354U (en) | 2012-08-30 | 2012-08-30 | Process production system for stator coil insulation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202759354U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102820747A (en) * | 2012-08-30 | 2012-12-12 | 永济新时速电机电器有限责任公司 | Process production system used for stator coil insulation |
-
2012
- 2012-08-30 CN CN 201220437014 patent/CN202759354U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102820747A (en) * | 2012-08-30 | 2012-12-12 | 永济新时速电机电器有限责任公司 | Process production system used for stator coil insulation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130227 Effective date of abandoning: 20140716 |
|
| RGAV | Abandon patent right to avoid regrant |