CN202213194U - Composite bend winding machine controlled by computer - Google Patents
Composite bend winding machine controlled by computer Download PDFInfo
- Publication number
- CN202213194U CN202213194U CN2011203312100U CN201120331210U CN202213194U CN 202213194 U CN202213194 U CN 202213194U CN 2011203312100 U CN2011203312100 U CN 2011203312100U CN 201120331210 U CN201120331210 U CN 201120331210U CN 202213194 U CN202213194 U CN 202213194U
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- CN
- China
- Prior art keywords
- seal wire
- wire ring
- bend pipe
- servomotor
- reductor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The utility model discloses a composite bend winding machine controlled by a computer. The composite bend winding machine comprises a yarn dividing mechanism, a transition mechanism, a bend winding mechanism and a control system, and has the advantages that as the yarn dividing mechanism, the transition mechanism and the winding mechanism are matched with each other for production, only parameters need to be set by a worker according to the sizes of bends and the production requirements in the production process, and the automatic production is realized completely, therefore, the production efficiency is enhanced effectively, the labor intensity is reduced, and the product quality is improved.
Description
Technical field
The utility model has related to a kind of composite bend pipe manufacturing equipment, particularly computer control composite bend pipe wrapping machine.
Background technology
The fiberglass elbow has become the first-selection in the pipeline engineering with its lightweight, inner wall smooth and corrosion resistance; In concrete application process, can reduce flow resistance, improve flow velocity, cut down the consumption of energy; Use more small-bore pipeline to carry the fluid of equal flow, compare with the same specification steel pipe and can improve about 10% of flow; Non-scaling, long-term use does not reduce flow velocity; Existing glass steel elbow generally is manual dip in glue with glass fibre and be wrapped on the core rod later on and process, and efficient is lower on the one hand, and institute's product processed quality is uneven on the one hand in addition, can not form suitability for industrialized production, and labour intensity is big.
The utility model content
The utility model technical problem to be solved provides a kind of computer control composite bend pipe wrapping machine, can effectively enhance productivity, and improves product quality, reduces labour intensity.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of computer control composite bend pipe wrapping machine comprises dividing sinker mechanism, transition mechanism and bend pipe winding mechanism and control system; Said dividing sinker mechanism comprises dividing sinker base, rotating disk, steeping vat, Yarn guide mechanism and changement and drive unit; Said rotating disk is located at dividing sinker base top by means of the bearing level; Said steeping vat vertically is fixedly arranged on the rotating disk top; Said Yarn guide mechanism comprises by means of the yarn stretcher that is set up in the rotating disk top, first to be crossed the yarn ring, be located at the pressure yarn ring of steeping vat bottom and be located at the first seal wire ring directly over the steeping vat; Said drive unit comprises first servomotor and first reductor that is connected with rotating disk through gear drive of being located at the rotating disk below; Said changement comprises the connecting rod that the follower disk that is fixedly arranged under the rotating disk and two ends are connected with the first seal wire ring with follower disk respectively.
Said transition mechanism comprises base, drive unit, the second seal wire ring and second yarn ring excessively; Said second seal wire is located on base top, and the said second seal wire ring is crossed coaxial the fixedly installing of yarn ring with said second; Said drive unit comprises second servomotor and second reductor, and the said second reductor output is by means of the gears engaged of gear drive and the said second seal wire ring arranged outside.
Said bend pipe winding mechanism comprises support, horizontally disposed bend pipe mould, the 3rd seal wire ring, is used to drive the drive unit of the 3rd seal wire ring; Said bend pipe mould is fixed at support one side, and said drive unit comprises horizontal drive mechanism and rotary drive mechanism; Longitudinal sliding motion dolly that said horizontal drive mechanism comprises longitudinal rail, be slidingly matched with longitudinal rail and drive unit thereof, the horizontal slide rail that is slidingly matched with the longitudinal sliding motion dolly and horizontal sliding machine and the driving mechanism thereof that is slidingly matched with horizontal slide rail; Said rotary drive mechanism is located at horizontal sliding machine bottom by means of swinging mounting, and said the 3rd seal wire ring is connected with said horizontal sliding machine by means of swinging mounting; Said horizontal drive mechanism comprises the 3rd servomotor of being located on the horizontal sliding machine and the reductor that is connected with its output, and said reductor output is connected with said swinging mounting; Said rotary drive mechanism comprises the 6th servomotor and the 3rd reductor that is connected with its output, and the 3rd reductor output is by means of the ring gear engagement that is provided with on gear drive and said the 3rd seal wire ring outer rim.
Six cover servo controller and D/A converter, operating desk and the data acquisition cards that said control system comprises industrial control computer, is connected by means of data-interface with industrial control computer; Said six cover servo controller signal output parts are connected with first to the 6th servomotor signal input part respectively; Said first to the 6th servomotor signal output part is connected with said data acquisition card signal input part; Said D/A converter is connected with said industrial control computer by means of data-interface with data acquisition card; Said operating desk is connected with industrial control computer I/O end.
Adopt the beneficial effect that technique scheme produced to be: to use the production that cooperatively interacts of dividing sinker mechanism, transition mechanism and winding mechanism; Only need in the production process artificially according to bend pipe size and production requirement parameter to be set and to get final product; Carry out automated production fully; Effectively enhance productivity, reduce labour intensity, can also improve the quality of products.
Description of drawings
Fig. 1 is the utility model dividing sinker mechanism part-structure sketch map;
Fig. 2 is the utility model transition mechanism part-structure sketch map;
Fig. 3 is the utility model winding mechanism part-structure sketch map;
Fig. 4 is the utility model control system principle diagram;
Fig. 5 is the utility model control system program flow chart.
In the accompanying drawings: 1, yarn axle; 2, yarn stretcher; 3, first cross the yarn ring; 4, the first seal wire ring; 5, steeping vat; 6, press the yarn ring; 7, changement; 8, first servomotor; 9, first reductor; 10, second servomotor; 11, second reductor; 12, base; 13, the second seal wire ring; 14, the 3rd servomotor; 15, swinging mounting; 16, the 3rd seal wire ring; 17, second cross the yarn ring; 18, cross slide way; 19, longitudinal rail; 20, vertical dolly; 21, the 4th servomotor; 22, the 5th servomotor; 23, elbow module; 24, support; 25, the 3rd reductor; 26, the 6th servomotor.
Further the utility model is carried out detailed description below in conjunction with accompanying drawing.
The specific embodiment
Like Fig. 1, a kind of computer control composite bend pipe wrapping machine shown in 2 and 3, comprise dividing sinker mechanism, transition mechanism and bend pipe winding mechanism and control system; Said dividing sinker mechanism comprises dividing sinker base, rotating disk, steeping vat 5, Yarn guide mechanism and changement 7 and drive unit; Said rotating disk is located at dividing sinker base top by means of the bearing level; Said steeping vat 5 vertically is fixedly arranged on the rotating disk top; Said Yarn guide mechanism comprises by means of the yarn stretcher that is set up in the rotating disk top 2, first to be crossed yarn ring 3, be located at the pressure yarn ring 6 of steeping vat 5 bottoms and be located at the first seal wire ring 4 directly over the steeping vat 5; Said drive unit comprises first servomotor 8 and first reductor 9 that is connected with rotating disk through gear drive of being located at the rotating disk below; Said changement 7 comprises the connecting rod that the follower disk that is fixedly arranged under the rotating disk and two ends are connected with the first seal wire ring 4 with follower disk respectively.
Said transition mechanism comprises base 12, drive unit, the second seal wire ring 13 and second yarn ring 17 excessively; The said second seal wire ring 13 is located at base 12 tops, and the said second seal wire ring 13 and said second is crossed yarn ring 17 coaxial fixedly installing; Said drive unit comprises second servomotor 10 and second reductor 11, and said second reductor, 11 outputs are by means of the gears engaged of gear drive and the said second seal wire ring, 13 arranged outside.
Said bend pipe winding mechanism comprises support 24, horizontally disposed bend pipe mould 23, the 3rd seal wire ring 16, is used to drive the drive unit of the 3rd seal wire ring 16; Said bend pipe mould 23 is fixed at support 24 1 sides, and said drive unit comprises horizontal drive mechanism and rotary drive mechanism; Longitudinal sliding motion dolly 20 that said horizontal drive mechanism comprises longitudinal rail 19, be slidingly matched with longitudinal rail 19 and drive unit thereof, the horizontal slide rail 18 that is slidingly matched with longitudinal sliding motion dolly 20 and horizontal sliding machine and the driving mechanism thereof that is slidingly matched with horizontal slide rail 18; Said rotary drive mechanism is located at horizontal sliding machine bottom by means of swinging mounting, and said the 3rd seal wire ring 16 is connected with said horizontal sliding machine by means of swinging mounting 15; Said horizontal drive mechanism comprises the 3rd servomotor of being located on the horizontal sliding machine 14 and the reductor that is connected with its output, and said reductor output is connected with said swinging mounting; Said rotary drive mechanism comprises the 6th servomotor 26 and the 3rd reductor that is connected with its output, and the 3rd reductor output is by means of the ring gear engagement that is provided with on gear drive and said the 3rd seal wire ring outer rim.
Six cover servo controller and D/A converter, operating desk and the data acquisition cards that said control system comprises industrial control computer, is connected by means of data-interface with industrial control computer; Said six cover servo controller signal output parts are connected with first to the 6th servomotor signal input part respectively; Said first to the 6th servomotor signal output part is connected with said data acquisition card signal input part; Said D/A converter is connected with said industrial control computer by means of data-interface with data acquisition card; Said operating desk is connected with industrial control computer I/O end.
In concrete application process; As shown in Figure 4; First to the 6th servomotor all is connected with computer through servo controller and D/A converter, and six cover servomotor signal output parts all through encoder with the signals collecting card connection of the supporting setting of computer, formation closed-loop control system; System has manually and automatic two kinds of working methods: under the manual mode, can control the operation of each servomotor separately; Automatically under the working method, 6 servomotors are accomplished the hoop of bend pipe and the winding that intersects according to the product machined parameters from movingly.System also has bend pipe product machined parameters design function, has the parameter editting function, has the good man-machine interaction performance.In concrete running; The yarn that dividing sinker mechanism will be wrapped in the yarn group converts horizontal rotation to by the plane; Avoid between the yarn thigh parallel in winding process strand mutually; And the effect of transition mechanism is the synchronized movementization with the motion of yarn thigh and follow-up winding mechanism, and winding mechanism through the 3rd servomotor, the 4th servomotor, the 5th servomotor and the 6th driven by servomotor the 3rd seal wire around the bend pipe mould axial-movement, the rotation of the 3rd yarn guiding ring simultaneously is wrapped in yarn on the bend pipe; The mode of twining can be adjusted through the motion of computer control the 3rd servomotor, the 4th servomotor, the 5th servomotor and the 6th servomotor; Enhance productivity greatly, reduce labour intensity, can also effectively improve product quality.
Claims (4)
1. a computer control composite bend pipe wrapping machine is characterized in that: comprise dividing sinker mechanism, transition mechanism and bend pipe winding mechanism and control system; Said dividing sinker mechanism comprises dividing sinker base, rotating disk, steeping vat (5), Yarn guide mechanism and changement (7) and drive unit; Said rotating disk is located at dividing sinker base top by means of the bearing level; Said steeping vat (5) vertically is fixedly arranged on the rotating disk top; Said Yarn guide mechanism comprises by means of the yarn stretcher (2) that is set up in the rotating disk top, first to be crossed yarn ring (3), be located at the pressure yarn ring (6) of steeping vat (5) bottom and be located at the first seal wire ring (4) directly over the steeping vat (5); Said drive unit comprises first servomotor (8) and first reductor (9) that is connected with rotating disk through gear drive of being located at the rotating disk below; Said changement (7) comprises the connecting rod that the follower disk that is fixedly arranged under the rotating disk and two ends are connected with the first seal wire ring (4) with follower disk respectively.
2. computer control composite bend pipe wrapping machine according to claim 1 is characterized in that: said transition mechanism comprises base (12), drive unit, the second seal wire ring (13) and second yarn ring (17) excessively; The said second seal wire ring (13) is located at base (12) top, and the said second seal wire ring (13) is crossed coaxial the fixedly installing of yarn ring (17) with said second; Said drive unit comprises second servomotor (10) and second reductor (11), and said second reductor (11) output is by means of the gears engaged of gear drive and said second seal wire ring (13) arranged outside.
3. computer control composite bend pipe wrapping machine according to claim 2 is characterized in that: said bend pipe winding mechanism comprises support (24), horizontally disposed bend pipe mould (23), the 3rd seal wire ring (16), is used to drive the drive unit of the 3rd seal wire ring (16); Said bend pipe mould (23) is fixed at support (24) one sides, and said drive unit comprises horizontal drive mechanism and rotary drive mechanism; Longitudinal sliding motion dolly (20) that said horizontal drive mechanism comprises longitudinal rail (19), be slidingly matched with longitudinal rail (19) and drive unit thereof, the horizontal slide rail (18) that is slidingly matched with longitudinal sliding motion dolly (20) and horizontal sliding machine and the driving mechanism thereof that is slidingly matched with horizontal slide rail (18); Said rotary drive mechanism is located at horizontal sliding machine bottom by means of swinging mounting, and said the 3rd seal wire ring (16) is connected with said horizontal sliding machine by means of swinging mounting (15); Said horizontal drive mechanism comprises the 3rd servomotor of being located on the horizontal sliding machine (14) and the reductor that is connected with its output, and said reductor output is connected with said swinging mounting; Said rotary drive mechanism comprises the 6th servomotor (26) and the 3rd reductor that is connected with its output, and the 3rd reductor output is by means of the ring gear engagement that is provided with on gear drive and said the 3rd seal wire ring outer rim.
4. computer control composite bend pipe wrapping machine according to claim 3 is characterized in that: six cover servo controller and D/A converter, operating desk and the data acquisition cards that said control system comprises industrial control computer, is connected by means of data-interface with industrial control computer; Said six cover servo controller signal output parts are connected with first to the 6th servomotor signal input part respectively; Said first to the 6th servomotor signal output part is connected with said data acquisition card signal input part; Said D/A converter is connected with said industrial control computer by means of data-interface with data acquisition card; Said operating desk is connected with industrial control computer I/O end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203312100U CN202213194U (en) | 2011-09-06 | 2011-09-06 | Composite bend winding machine controlled by computer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203312100U CN202213194U (en) | 2011-09-06 | 2011-09-06 | Composite bend winding machine controlled by computer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202213194U true CN202213194U (en) | 2012-05-09 |
Family
ID=46012463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203312100U Expired - Lifetime CN202213194U (en) | 2011-09-06 | 2011-09-06 | Composite bend winding machine controlled by computer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202213194U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102285106A (en) * | 2011-09-06 | 2011-12-21 | 李建学 | Computer controlled composite material bent tube winding machine |
| CN108423220A (en) * | 2018-05-07 | 2018-08-21 | 河北海赞自动化科技有限公司 | A kind of multi-shaft interlocked wrapping machine wrapped for irregular tube body |
-
2011
- 2011-09-06 CN CN2011203312100U patent/CN202213194U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102285106A (en) * | 2011-09-06 | 2011-12-21 | 李建学 | Computer controlled composite material bent tube winding machine |
| CN108423220A (en) * | 2018-05-07 | 2018-08-21 | 河北海赞自动化科技有限公司 | A kind of multi-shaft interlocked wrapping machine wrapped for irregular tube body |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120509 Effective date of abandoning: 20131218 |
|
| RGAV | Abandon patent right to avoid regrant |