CN204700193U - Automatic pipe winding machine - Google Patents
Automatic pipe winding machine Download PDFInfo
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- CN204700193U CN204700193U CN201520316902.6U CN201520316902U CN204700193U CN 204700193 U CN204700193 U CN 204700193U CN 201520316902 U CN201520316902 U CN 201520316902U CN 204700193 U CN204700193 U CN 204700193U
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Abstract
Automatic pipe winding machine of the present utility model belongs to refrigeration plant processing technique field.This automatic pipe winding machine comprises: frame; Automatic controls, described automatic controls comprises PLC; Mould; Die station mechanism, described die station mechanism is located in frame, and described mould is located in described die station mechanism; Elevating mechanism, described elevating mechanism is located in frame; Around pipe mechanism, the described two ends around pipe mechanism are connected with described mould and elevating mechanism respectively; Rubberizing wheels, described rubberizing wheel is mounted on around pipe mechanism one end near mould; Wherein, described die station mechanism comprises mold work platform, motor reducer, gear train, hollow shaft, brake gear, gas tight jacket, the first slide rail, the first servomotor, Timing Belt wheels and the first ball-screw.Automatic pipe winding machine of the present utility model is simple to operate, and machining accuracy is high, make the service life of refrigeration plant extend and production efficiency significantly improve.
Description
Technical field
The utility model relates to refrigeration plant processing technique field, particularly relates to a kind of automatic pipe winding machine processing refrigeration plant pipeline.
Background technology
At present, the pipeline process equipment structure of refrigeration plant is simple, function singleness, and exist make aluminum pipe contact with inner bag tight, enclose and enclose that pitch is uneven, semi-hand or manual operations, the low inferior defect of productivity ratio or deficiency.
It is 201120043659.7 that China national Department of Intellectual Property discloses application number on September 21st, 2011, invention and created name be " a kind of novel automatic pipe winding machine " around pipe machine, should around pipe machine by " elevating mechanism A, rotating mechanism B and frame (7) form; elevating mechanism A is arranged on the upper end of frame (7); rotating mechanism B is arranged on the side of elevating mechanism A, and are fixedly connected with frame (7).Described elevating mechanism A is by upper cover plate (1), column (2), screw mandrel (3), rocking arm (4), base plate (5), servomotor (6), slide (15), bearing (16), connector (17), cylinder (18) and guide pillar (19) composition, several column (2) and guide pillar (19) is vertically arranged with between upper cover plate (1) and base plate (5), guide pillar (19) is provided with slide (15), screw mandrel (3) is through upper cover plate (1), base plate (5) and slide (15) are longitudinally arranged, the afterbody of rocking arm (4) is rotatably connected with slide (15), the end of rocking arm (4) is connected with connector (17) by bearing (16), connecting rod (17) is connected with cylinder (18), the end of cylinder (18) is fixed on slide (15) side, servomotor (6) is arranged on the lower end of base plate (5), and be connected with the bottom of screw mandrel (3), frame (7) is arranged on the lower end of servomotor (6)." be somebody's turn to do the structure that also disclose rotating mechanism B around pipe machine.New type autoly compact conformation, simple to operate and production efficiency advantages of higher is had around pipe facility although above-mentioned, but, above-mentioned automatic pipe winding machine also cannot meet people's improving constantly refrigeration plant requirement, especially cannot meet the requirement for the processing of refrigeration plant pipeline.
Utility model content
In order to solve the problems of the technologies described above, the purpose of this utility model is to provide a kind of automatic pipe winding machine, and this automatic pipe winding machine has that automaticity is high, machining accuracy is high and production efficiency high.
The purpose of this utility model is achieved through the following technical solutions:
A kind of automatic pipe winding machine, it comprises:
Frame;
Automatic controls, described automatic controls comprises PLC;
Mould;
Die station mechanism, described die station mechanism is located in frame, and described mould is located in described die station mechanism;
Elevating mechanism, described elevating mechanism is located in frame;
Around pipe mechanism, the described two ends around pipe mechanism are connected with described mould and elevating mechanism respectively;
Rubberizing wheels, described rubberizing wheel is mounted on around pipe mechanism one end near mould;
Wherein, described die station mechanism comprises mold work platform, motor reducer, gear train, hollow shaft, brake gear, gas tight jacket, the first slide rail, the first servomotor, the first Timing Belt wheels and the first ball-screw; First slide rail is located in frame, and mold work platform is located on the first slide rail, and mold work platform can realize rotating and swing function simultaneously; Mold work platform rotates the first ball-screw by the first servomotor through the first Timing Belt wheels, promote mold work platform to realize swinging, its hunting frequency and amplitude are controlled by PLC, and the product of different model arranges corresponding parameter, and the angle that action and mould are rotated matches; Hollow shaft top is connected with mould, realized rotating, and then driven mold rotates by motor reducer through gear set drive hollow shaft; Brake gear comprises brake wheel, and brake wheel is located in hollow shaft; By gas tight jacket, provide the compressed air needed for mould breathing from the pipeline in hollow shaft to mould.
By above-mentioned the technical solution of the utility model, automatic pipe winding machine of the present utility model is reasonable in design, and frame for movement is simple, can realize rotating and swing function by mold work platform simultaneously.Machining accuracy and automaticity higher, simultaneously due to flexible operation, so production efficiency is significantly improved.
Accompanying drawing explanation
Fig. 1 is a kind of embodiment structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model mould and die station mechanism;
Fig. 3 is the structural representation of the utility model elevating mechanism;
Fig. 4 is the structural representation of the utility model around pipe mechanism;
Fig. 5 is a kind of embodiment structural representation of the utility model die station structure;
Fig. 6 is the another kind of embodiment structural representation of the utility model die station structure;
Fig. 7 is the partial structurtes schematic diagram of the another kind of embodiment of the utility model die station structure;
Fig. 8 is a kind of embodiment structural representation of the utility model elevating mechanism;
Fig. 9 is a kind of embodiment structural representation of the utility model around pipe mechanism;
Figure 10 is a kind of embodiment structural representation of the utility model rubberizing wheels;
Figure 11 is the structural representation of the utility model pipeline alignment pipe-conveying device, pipe-conveying device and automatic pipe cutting device;
Figure 12 is a kind of embodiment structural representation of the utility model uncoiling discharging device.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in detail:
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of automatic pipe winding machine, it comprises:
Frame 50, frame 50 is for carrying and support the parts of automatic pipe winding machine.The part that frame 50 carries die station mechanism 10 is called frame 113.
Automatic controls, described automatic controls comprises PLC.Automatic controls as the core control system of automatic pipe winding machine for controlling the everything of automatic pipe winding machine.
Mould 110, mould 110 also claims around pipe mold.
Die station mechanism 10, described die station mechanism 10 is located in frame 50, and described mould 110 is located in described die station mechanism 10.
Elevating mechanism 20, described elevating mechanism 20 is located in frame 50.
Around pipe mechanism 30, described is connected with described mould 110 around one end of pipe mechanism 30, and the other end around pipe mechanism 30 is connected with elevating mechanism 20.
Rubberizing wheels 306, described rubberizing wheels 306 are located at around pipe mechanism 30 one end near mould 110.
As shown in Figure 1, Figure 2 with shown in Fig. 5, described die station mechanism 10 comprises mold work platform 109, motor reducer 108, gear train 104, hollow shaft 101, brake gear 103, gas tight jacket 105, first slide rail 112, first servomotor 107, first Timing Belt wheels 106 and the first ball-screw 111.First slide rail 112 is located in frame 113, and mold work platform 109 is located on the first slide rail 112, and mold work platform 109 can realize rotating and swing function simultaneously.Mold work platform 109 rotates the first ball-screw 111 by the first servomotor 107 through the first Timing Belt wheels 106, promote mold work platform 109 to realize swinging, its hunting frequency and amplitude are controlled by PLC, the product of different model arranges corresponding parameter, and the angle that action and mould are rotated matches.Hollow shaft 101 top is connected with mould 110, drive hollow shaft 101 to realize rotating, and then driven mold 110 rotates by motor reducer 108 through gear train 104.Brake gear 103 comprises brake wheel, and brake wheel is located in hollow shaft 101.By gas tight jacket 105, provide the compressed air needed for mould 110 breathing from the pipeline in hollow shaft 101 to mould 110.
As shown in Figure 1, Figure 2, (with reference to Fig. 5) shown in Fig. 6 and Fig. 7, die station mechanism of the present utility model also comprises another kind of embodiment.Described die station mechanism 10 comprises mold work platform 109, motor reducer 108, gear train 104, hollow shaft 101, brake gear 103, gas tight jacket 105, first slide rail 112, first servomotor 107, gear 106-1 and tooth bar 106 '; First slide rail 112 is located in frame 113, and mold work platform 109 is located on the first slide rail 112, and mold work platform 109 can realize rotating and swing function simultaneously.Mold work platform 109 by the first servomotor 107 through gear 106-1 rotating band carry-over bar 106 ', tooth bar 106 ' is mobile to be arranged on guiding mechanism 111 ', promote mold work platform 109 to realize swinging, its hunting frequency and amplitude are controlled by PLC, the product of different model arranges corresponding parameter, and the angle that action and mould are rotated matches.Hollow shaft 101 top is connected with mould 110, drive hollow shaft 101 to realize rotating, and then driven mold 110 rotates by motor reducer 108 through gear train 104.Brake gear 103 comprises brake wheel, and brake wheel is located in hollow shaft 101.By gas tight jacket 105, provide the compressed air needed for mould 110 breathing from the pipeline in hollow shaft 101 to mould 110.
Namely drive hollow shaft 101 to realize rotating by motor reducer 108 through gear train 104, frequency control, and brake gear 103 is installed, to overcome inertia, reach positioning requirements.Around the compressed air needed for pipe mold 110 breathing by by gas tight jacket 105, provide from the pipeline in hollow shaft 101.For improving around pipe quality in pipe process, mold work platform 109 possesses the function of rotation and swing two actions simultaneously, mold work platform 109 assembly is installed in the steel structure frame 113 of band first slide rail 112, carry-over bar 106 ' is with through gear 106-1 by high-power first servomotor (installing reductor additional) 107, tooth bar 106 ' is mobile to be arranged on guiding mechanism 111 ', promote mold work platform 109 to realize swinging, its frequency and amplitude are controlled by PLC, the product of different model arranges corresponding parameter, and the angle that action and mould are rotated is substantially identical.
As shown in Fig. 1, Fig. 3 and Fig. 8, described elevating mechanism 20 comprises elevating mechanism body 201, elevator work table, the second slide rail 208, second ball-screw 202, second Timing Belt wheels 203, second servomotor and carries a cylinder 204, wherein, elevating mechanism body 201 comprises multiple spaced column 205, upper cover plate 206 and base plate 207, and multiple spaced column 205 is located between upper cover plate 206 and base plate 207.Elevating mechanism body 201 is located on elevator work table, described elevator work table can move in the horizontal direction, elevator work table is located in frame 50 by second slide rail 208 in outside, elevating mechanism body 201 drives the second Timing Belt wheels 203 by the second servomotor and then rotates the second ball-screw 202, realize knee-action by the second ball-screw 202, carry a cylinder 204 for elevating mechanism body 201 and auxiliary power is provided.PLC controls the second servomotor speed to ensure coil space.
As shown in Fig. 1, Fig. 4, Fig. 9 and Figure 10, described comprises around pipe manipulator 301 around pipe mechanism 30, described is connected with elevating mechanism 20 around pipe manipulator 301, controlled (to control large arm 302 action by cylinder around pipe manipulator 301 action by cylinder, large arm 302 and then realization control around pipe manipulator 301), angle around the forearm 308 of pipe manipulator adjusts by connecting joint 207, to reach best around pipe effect.
Described rubberizing wheels 306 are located on the forearm 308 of pipe manipulator, and the outer ring of pasting wheel 309 adopts flexible material.Like this, can increase flexibility, the effect that makes to fit between inner bag, aluminum pipe, adhesive tape three reaches best, and avoids occurring pipe trace.
As shown in Fig. 1, Fig. 4, Fig. 9 and Figure 11, described automatic pipe winding machine also comprises pipeline alignment pipe-conveying device 305, described pipeline alignment pipe-conveying device 305 comprises multiple PVC roller, described multiple PVC rollers are divided into level and vertical two groups of settings, alignment power drives traction aluminum pipe by motor, ensure that transporting velocity is mated substantially with aluminum pipe coil contact point linear velocity, deformation rate≤3%.
Described automatic pipe winding machine also comprises pipe-conveying device 304, and after described pipe-conveying device 304 is located at aluminum pipe cut-out, the pipe wheel that send being controlled pipe-conveying device 304 by cylinder carries out work, send length of tube adjustable.
Described automatic pipe winding machine also comprises automatic pipe cutting device 303, described automatic pipe cutting device 303 is located on the elevating mechanism 20 before aluminium foil is combined with aluminum pipe, described automatic pipe cutting device 303 adopts rotary cutter to cut, and cutter head is driven by motor, makes aluminum pipe otch Strategy Software Systems Co., Ltd (SSS) impulse-free robustness.。
As shown in figure 12, described automatic pipe winding machine also comprises uncoiling discharging device 60, and described uncoiling discharging device 60, for uncoiling coil pipe, is inner drawing type.Described uncoiling discharging device 60 comprises coil pipe discharging frame 61 and a pipe stretching structure 62, and described discharging frame 61 is unpowered structure, relies on around the uncoiling of pipe machine alignment power.Described pipe stretching device 62 comprises directive wheel and contact roller.
This automatic pipe winding machine is applied to refrigeration industry, and being wound around evaporation pipeline by technological requirement at refrigerator, freezer liner outer wall, is an important step of production procedure.This equipment is by the centralized Control automatic operation of import PLC, and its cutting length, coil space is adjustable.Primarily of uncoiling discharging device, pipeline coalignment, pipeline elevating mechanism, around pipe manipulator, rubberizing wheels, Mo Tai mechanism, form around the structures such as pipe mold, automatically aluminium foil adhering device, automatic blanking, automatic feed tube and operation.Should be continuous circulation action when pipe machine works, there is compact conformation, simple to operate, automaticity is high, production efficiency advantages of higher.Fully solve traditional-handwork around the many disadvantages (aluminum pipe to contact with inner bag closely, enclose and enclose that pitch is uneven, working strength is large, productivity ratio low inferior) of pipe and the existing deficiency around pipe machine.
The above; be only the utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the change that can expect easily or replacement, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.
Claims (9)
1. an automatic pipe winding machine, is characterized in that, comprising:
Frame;
Automatic controls, described automatic controls comprises PLC;
Mould;
Die station mechanism, described die station mechanism is located in frame, and described mould is located in described die station mechanism;
Elevating mechanism, described elevating mechanism is located in frame;
Around pipe mechanism, the described two ends around pipe mechanism are connected with described mould and elevating mechanism respectively;
Rubberizing wheels, described rubberizing wheel is mounted on around pipe mechanism one end near mould;
Wherein, described die station mechanism comprises mold work platform, motor reducer, gear train, hollow shaft, brake gear, gas tight jacket, the first slide rail, the first servomotor, the first Timing Belt wheels and the first ball-screw; First slide rail is located in frame, and mold work platform is located on the first slide rail, and mold work platform can realize rotating and swing function simultaneously; Mold work platform rotates the first ball-screw by the first servomotor through the first Timing Belt wheels, promote mold work platform to realize swinging, its hunting frequency and amplitude are controlled by PLC, and the product of different model arranges corresponding parameter, and the angle that action and mould are rotated matches; Hollow shaft top is connected with mould, realized rotating, and then driven mold rotates by motor reducer through gear set drive hollow shaft; Brake gear comprises brake wheel, and brake wheel is located in hollow shaft; By gas tight jacket, provide the compressed air needed for mould breathing from the pipeline in hollow shaft to mould.
2. automatic pipe winding machine according to claim 1, is characterized in that, described die station mechanism comprises mold work platform, motor reducer, gear train, hollow shaft, brake gear, gas tight jacket, the first slide rail, the first servomotor, gear and tooth bar; First slide rail is located in frame, and mold work platform is located on the first slide rail, and mold work platform can realize rotating and swing function simultaneously; Mold work platform by the first servomotor through pinion rotation band carry-over bar, tooth bar moves and is arranged on guiding mechanism, and promote mold work platform and realize swinging, its hunting frequency and amplitude are controlled by PLC, the product of different model arranges corresponding parameter, and the angle that action and mould are rotated matches; Hollow shaft top is connected with mould, realized rotating, and then driven mold rotates by motor reducer through gear set drive hollow shaft; Brake gear comprises brake wheel, and brake wheel is located in hollow shaft; By gas tight jacket, provide the compressed air needed for mould breathing from the pipeline in hollow shaft to mould.
3. automatic pipe winding machine according to claim 1, it is characterized in that, described elevating mechanism comprises elevating mechanism body, elevator work table, the second slide rail, the second ball-screw, the second Timing Belt wheels, the second servomotor and carries a cylinder, wherein, elevating mechanism body comprises multiple spaced column, upper cover plate and base plate, and multiple spaced column is located between upper cover plate and base plate; Elevating mechanism body is located on elevator work table, described elevator work table can move in the horizontal direction, elevator work table is located in frame by second slide rail in outside, elevating mechanism body drives the second Timing Belt wheels by the second servomotor and then rotates the second ball-screw, realize knee-action by the second ball-screw, carry a cylinder for elevating mechanism body and auxiliary power is provided; PLC controls the second servomotor speed to ensure coil space.
4. automatic pipe winding machine according to claim 1, it is characterized in that, described comprises around pipe manipulator around pipe mechanism, and described is connected with elevating mechanism around pipe manipulator, controlled around pipe manipulator behavior by cylinder, the angle around the forearm of pipe manipulator adjusts by connection joint.
5. automatic pipe winding machine according to claim 4, is characterized in that, described rubberizing wheel is mounted on the forearm of pipe manipulator, and the outer ring of pasting wheel adopts flexible material.
6. automatic pipe winding machine according to claim 1, it is characterized in that, also comprise pipeline alignment pipe-conveying device, described pipeline alignment pipe-conveying device comprises multiple PVC roller, described multiple PVC rollers are divided into level and vertical two groups of settings, alignment power drives traction aluminum pipe by motor, ensures that transporting velocity is mated substantially with aluminum pipe coil contact point linear velocity, deformation rate≤3%.
7. automatic pipe winding machine according to claim 1, is characterized in that, also comprises pipe-conveying device, and after described pipe-conveying device is located at aluminum pipe cut-out, the pipe wheel that send being controlled pipe-conveying device by cylinder carries out work, send length of tube adjustable.
8. automatic pipe winding machine according to claim 1, it is characterized in that, also comprise automatic pipe cutting device, described automatic pipe cutting device is located on the elevating mechanism before aluminium foil is combined with aluminum pipe, described automatic pipe cutting device adopts rotary cutter cutting, and cutter head is driven by motor.
9. automatic pipe winding machine according to claim 1, is characterized in that, also comprises uncoiling discharging device, and described uncoiling discharging device is used for uncoiling coil pipe, is inner drawing type; Described uncoiling discharging device comprises a coil pipe discharging frame and a pipe stretching structure, and described pipe stretching device comprises directive wheel and contact roller.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520316902.6U CN204700193U (en) | 2015-05-15 | 2015-05-15 | Automatic pipe winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520316902.6U CN204700193U (en) | 2015-05-15 | 2015-05-15 | Automatic pipe winding machine |
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| CN204700193U true CN204700193U (en) | 2015-10-14 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665496A (en) * | 2016-03-23 | 2016-06-15 | 河北省安装工程有限公司 | Spiral coil machine |
| CN105739420A (en) * | 2016-01-29 | 2016-07-06 | 青岛爱尼通讯科技有限公司 | Automatic winding device used for external anti-corrosion glass fiber cloth of pipeline |
| CN106180322A (en) * | 2016-07-22 | 2016-12-07 | 安徽鲲鹏装备模具制造有限公司 | A kind of evaporation tube is around machine control method, device and system |
| CN108971292A (en) * | 2018-08-01 | 2018-12-11 | 滁州雨博机电科技有限公司 | It is a kind of multi-functional around pipe machine |
| CN112299163A (en) * | 2020-10-13 | 2021-02-02 | 滁州尚诺自动化设备有限公司 | Automatic pipe winding machine with two-axis motion working platform |
-
2015
- 2015-05-15 CN CN201520316902.6U patent/CN204700193U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105739420A (en) * | 2016-01-29 | 2016-07-06 | 青岛爱尼通讯科技有限公司 | Automatic winding device used for external anti-corrosion glass fiber cloth of pipeline |
| CN105665496A (en) * | 2016-03-23 | 2016-06-15 | 河北省安装工程有限公司 | Spiral coil machine |
| CN106180322A (en) * | 2016-07-22 | 2016-12-07 | 安徽鲲鹏装备模具制造有限公司 | A kind of evaporation tube is around machine control method, device and system |
| CN106180322B (en) * | 2016-07-22 | 2018-02-02 | 安徽鲲鹏装备模具制造有限公司 | A kind of evaporation tube is around machine control method, device and system |
| CN108971292A (en) * | 2018-08-01 | 2018-12-11 | 滁州雨博机电科技有限公司 | It is a kind of multi-functional around pipe machine |
| CN112299163A (en) * | 2020-10-13 | 2021-02-02 | 滁州尚诺自动化设备有限公司 | Automatic pipe winding machine with two-axis motion working platform |
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