CN202178515U - Transformer station intelligent robot inspection system - Google Patents
Transformer station intelligent robot inspection system Download PDFInfo
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- CN202178515U CN202178515U CN2011202746437U CN201120274643U CN202178515U CN 202178515 U CN202178515 U CN 202178515U CN 2011202746437 U CN2011202746437 U CN 2011202746437U CN 201120274643 U CN201120274643 U CN 201120274643U CN 202178515 U CN202178515 U CN 202178515U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02B90/20—Smart grids as enabling technology in buildings sector
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S40/00—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them
- Y04S40/12—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment
- Y04S40/126—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment using wireless data transmission
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Abstract
The utility model discloses a transformer station intelligent robot inspection system which includes a monitoring center. The monitoring center is connected with at least one station-grade robot intelligent inspection system of a transformer station via a network. Each station-grade robot intelligent inspection system includes at least one base station. At the same time, the transformer station is also provided with an environment information acquisition subsystem and fixed point auxiliary monitoring subsystems which are arranged at various places where monitoring devices are required in the transformer station. An intelligent inspection robot is provided with an intelligent inspection robot lower computer which is connected with a detecting unit. The detecting unit includes an infrared detecting unit and an ultraviolet detecting unit. The ultraviolet detecting unit includes an ultraviolet video server and an ultraviolet detecting device. The transformer station intelligent robot inspection system is optimal in inspection path, excellent in safety protection, and high in intellectualization, and has the advantages of full-time fault detection and seamless video monitoring, thus providing a novel technical detection method and the all-around safety guarantee for the intelligent transformer station.
Description
Technical field
The utility model relates to power system transformer substation operation maintenance technical field, relates in particular to a kind of intelligent substation robot cruising inspection system.
Background technology
For a long time; Work adopts manual type to carry out more to substation inspection; Weak points such as the conventional artificial routine inspection mode exists not only that labour intensity is big, inefficiency, detection quality disperse, means are single, and also can't the data that manual work detected be sent to accurately and timely in the management information system for using in the work afterwards.
Along with the popularization of unattended operation pattern transformer station, incident is that the substation inspection workload is increasing, and cyclic in-position measuring rate, promptness can't be guaranteed more.Particularly after extreme weathers such as special geographical conditioned disjunction such as plateau, Gobi desert such as strong wind, greasy weather, ice and snow, hail, thunderstorm take place; Cause manual work in time to patrol and examine; And patrolled and examined by condition restriction to exist big security risk, this moment transformer station's accident that in a single day meets accident, the policymaker is because of can't in time obtaining field data intuitively; Tend to affect adversely the opportunity of optimization process accident, cause great accidents such as unnecessary economic loss even casualties.
In recent years; Along with development of science and technology, the appearance of intelligent substation robot realizes accomplishing automatically work such as transformer station's everyday devices tour, infrared measurement of temperature, the equipment state inspection of operation front and back; Thereby improve operating efficiency and quality that substation equipment is maked an inspection tour greatly; Reduce personnel labor intensity and work risk, promote the intelligent substation level, for transformer station's unattended operation provides powerful technical support.The intelligent substation robot has become the important supplementary means of inspecting substation equipment.
The patent No. CN201442264U that State Intellectual Property Office announced on April 28th, 2010; Name is called " robot used for intelligent substation patrol "; With the application number 201010508300.2 that State Intellectual Property Office announced on June 1st, 2011, name is called the technical scheme that has all proposed intelligent substation robot aspect in the patent of " substation equipment intelligent inspection machine robot system ".Through analyzing, there is following technical problem in the existing substation inspection Robotics scheme of being announced:
1, the crusing robot of being mentioned does not have the global path planning function.When particular device was maked an inspection tour, crusing robot was not optimized the path, need walk some unnecessary paths, had both wasted the energy content of battery, had extended again the time that crusing robot puts in place and detects, and detection efficiency is not high.
2, the crusing robot pattern recognition function of being mentioned is weak.The state of current transformer station's primary cut-out equipment leans on manual patrol or on-line monitoring more, and manual patrol labour intensity is big, inefficiency; Tour/verification is not in place, and the cycle of docking with existing management information system is long; Less, the data deficiencies of being mentioned of crusing robot on-line monitoring sampled signal; Motion process is lacked record; Analysis precision is not high, diagnosis shortcoming such as lack persuasion.
3, the crusing robot of being mentioned lacks security protection system.Crusing robot is at commissioning test and normally patrol and examine in the process, during particularly through the wireless technology operation, owing to lack effective preventive means, causes crusing robot when fortuitous event occurring, and shell and equipment bump and damages.
4, the crusing robot of being mentioned can't shift to an earlier date the fault in early stage of checkout equipment.Infrared detection is subject to especially influenced by solar of environment intermediate infrared radiation, so infrared detection generally can not carry out by day, so just causes some equipment faults can not be by timely detection and discovery; The later stage fault of the common checkout equipment of infrared detection can't be made early warning to the fault in early stage of equipment.
5, the crusing robot of being mentioned can't effectively combine with traditional video monitoring system.Also there is very big monitoring blind area, is difficult to really satisfy the requirement of video tour, comprehensive covering.
6, the crusing robot of being mentioned can't cooperate with suitable control system.Existing substation inspection robot can't realize the automatic identification of equipment state behind the grid switching operation, can't be mutual with transformer station sequential control platform, can't realize that also grid switching operation is along the control process.
The utility model content
The purpose of the utility model is exactly in order to address the above problem, and a kind of intelligent substation robot cruising inspection system is provided.It integrates existing Robotics, power equipment non-contact detecting technology, multi-sensor fusion technology, pattern recognition, navigator fix technology and technology of Internet of things etc. with the artificial core of intelligent inspection machine.It has can realize that round-the-clock, comprehensive, the full autonomous intelligence of robot of transformer station patrols and examines and monitor; Realization utilizes pattern recognition simultaneously to patrolling and examining the storage of monitor data intelligence, effectively reduces labor intensity; Reduce transformer station's O&M cost; Improve intellectuality and the automatization level normally patrol and examine operation and management,, advance the advantage of the unattended process of transformer station quickly for intelligent substation and unattended operation transformer station provide innovative technology for detection means and omnibearing safety guarantee.
For realizing above-mentioned purpose, the utility model adopts following technical scheme:
A kind of intelligent substation robot cruising inspection system, it comprises Surveillance center, said Surveillance center is connected through network with the station level intelligent robot cruising inspection system of at least one transformer station; Said each station level intelligent robot cruising inspection system comprises at least one base station, the base station then with at least one intelligent inspection machine people radio communication;
In transformer station, also be provided with simultaneously at least one robot electrically-charging equipment; Also be equipped with the robot navigation's location facilities that is used to walk that matches with the intelligent inspection machine people in transformer station, simultaneously in transformer station, also be provided with the environmental information acquisition subsystem and be installed in that each needs the auxiliary Monitor And Control Subsystem of fixing point at watch-dog place in the transformer station;
Environmental information acquisition subsystem, the auxiliary Monitor And Control Subsystem of fixing point and base station communication; Said intelligent inspection machine people is provided with intelligent inspection machine people slave computer, and it is through network communication unit and base station communication;
Said intelligent inspection machine people slave computer also is connected with detecting unit; Said detecting unit comprises infrared detection unit and ultraviolet detection unit; Said ultraviolet detection unit comprises ultraviolet video server and ultraviolet detector; The analog video that ultraviolet detector collecting device image obtains is through ultraviolet video server access switch, and to be sent to base station background monitoring computer through radio communication be host computer; Ultraviolet detector is connected with the ultraviolet video server, and ultraviolet detector all is connected and is controlled by slave computer with intelligent inspection machine people slave computer with the ultraviolet video server.
Said Surveillance center comprises at least one station server, at least one monitoring host computer and corresponding warning device; Wherein, said monitoring host computer has all supervision in video monitoring center, control and management function, and utilizes pattern recognition that video and picture are carried out intellectual analysis; Described server stores temporal information, photo and video file supply retrieval fast; Warning device is the system hardware and software anomaly alarming device or/and the detection alarm device, and wherein, monitoring alarm is selected from environmental information anomaly alarming device, fire protection warning device, breaks in warning device, in the video mobile alarm device one or more.
Said Surveillance center is connected through the electric power special optical cable with each base station.
Described base station comprises that the background monitoring computer is a host computer, and it is through wireless communication module I and intelligent inspection machine people communication;
Said host computer is connected with mis system with SCADA system of transformer station through fire compartment wall;
Said host computer is connected with long-range Surveillance center through mobile communication module, and said mobile communication module is gsm module, CDMA module, GPRS module or 3G module;
Said environmental information acquisition subsystem adopts temperature, humidity and air velocity transducer, and adopting the RS485 serial communication protocol to send the data to base station background monitoring computer through cable is host computer, and shows storage.
Described intelligent inspection machine people comprises the intelligent inspection machine human body; The intelligent inspection machine human body comprises the slave computer that is fixed on the mobile platform and the navigation positioning module that is connected with slave computer, power module, cradle head control module, information acquisition module, display module, safety protection module, detection module, network communication unit; Wherein said network communication unit comprises the wireless communication module I communication of wireless communication module II and base station.
Said navigation positioning module comprises two RFID readers, a GPS unit, a magnetic navigation unit and a laser ranging unit; Said GPS unit receives the GPS locating information; Read the RFID navigation information through the RFID reader; Read the magnetic navigation sign through the magnetic navigation unit, read target/obstacle distance information, be sent to slave computer after the information gathering through the laser ranging unit;
Said power module comprises the input power supply, and the input power supply is connected with power supply processing module, and power supply processing module divides the output of octuple power supply, comprising two-way 12V output and six road 28V output; In the 12V output a road is wireless communication module and power supply for exchange, and another road is the information gathering power devices; Said six road 28V output is then supplied power with heat abstractor, robot slave computer, safety protection module, cradle head control module, robot ambulation equipment and charging detent mechanism respectively;
The structure that said cradle head control module adopts is to adopt the described structure of Chinese granted patent ZL200920029359.6;
Said information acquisition module comprises with lower unit: image information collecting unit, acoustic information collecting unit, temperature/humidity information collecting unit; Said image information collecting unit also comprises visible light camera except that thermal infrared imager, ultraviolet imagery appearance, video server, said visible light camera, thermal infrared imager, ultraviolet imagery appearance difference or aggregate erection are on corresponding The Cloud Terrace; Said acoustic information collecting unit is a pick-up; Said temperature/humidity information collecting unit is a Temperature Humidity Sensor;
Said safety protection module comprises ultrasonic fault detection unit, the safe edge element that touches; Comprise the preposition camera and the rearmounted camera that are connected with video server in addition; The information of being gathered through the video encoder compressed encoding that is controlled by slave computer after, send the base station to through wireless communication module I, wireless communication module II; Rearmounted camera provides intelligent inspection machine people rear real-time video, auxiliary remote-controlled intelligent crusing robot to retreat;
Said ultrasonic obstacle detection unit comprises the ultrasound transducer probe that is arranged on the robot front end, and the ultrasonic signal that is connected with ultrasound transducer probe processing integrated circuit board, and it passes to the robot slave computer with detected range information.Said ultrasound transducer probe has four, is installed in the robot front end side by side.The structure that this unit adopts is to adopt the described structure of Chinese granted patent ZL200920029427.9, is used to detect barrier, the accident collision when preventing to move automatically of crusing robot direct of travel;
Said safety is touched edge element for flexible bent ribbon, is fixed on intelligent inspection machine people's the position, edge, realizes safeguard protection.When crusing robot moves when striking barrier, the Flexible Safety limit will be transmitted signal and moved for power-supply system to stop robot, for crusing robot accident collision provides important security protection.
Said wireless communication module I, wireless communication module II are the wireless bridge based on 802.11N;
Described slave computer adopts embedded industrial control computer; In build built-in Linux operating system; Slave computer is through wireless communication module II and upper machine communication, and the communication data that is sent to host computer comprises the data of image information collecting unit, acoustic information collecting unit, temperature/humidity information collecting unit; Also transmit RFID data, gps data, target/obstacle distance data that navigation positioning module collects simultaneously.
The auxiliary Monitor And Control Subsystem of described fixing point is included in transformer station and is provided with at least one high definition web camera; Said high definition web camera is connected with the base station through optical cable; The high definition web camera is arranged on the intelligent inspection machine people and makes an inspection tour the blind area, and the high definition web camera is directly kept watch on intelligent inspection machine people omission equipment, upload the data to the base station, carries out unified monitoring and analyzing stored.
Described intelligent inspection machine people electrically-charging equipment comprises accumulator plant and charging detent mechanism; Said accumulator plant adopts the channel-type cabin, and two doors are split by the accumulator plant, and automatic gate inhibition is installed; The intelligent inspection machine people can pass through wireless communication module, controls automatic gate inhibition's folding; The accumulator plant is equipped with intelligent inspection machine people navigator fix facility, is convenient to the intelligent inspection machine people location of charging automatically; Charging case is installed in the accumulator plant.It number is the structure in 2011201896988 utility model patents that the structure of said accumulator plant automatic door control system adopts one Chinese patent application, and the charging detent mechanism adopts Chinese granted patent number to be the structure of ZL200920290409.6.
Described a kind of intelligent substation robot method for inspecting may further comprise the steps:
In addition, further specify, described background monitoring computer is that host computer is provided with the background monitoring analysis software, and the background monitoring analysis software comprises boundary layer, key-course and data Layer;
Said boundary layer; Be divided into video display module, information exhibition module, alarm indication module, report generation module, electric map module, data query module, data configuration module and device control module, the monitoring of the real time data of intelligent inspection machine people oneself state and detection system provides the operating interactive interface to realize through boundary layer;
Said key-course; Be divided into path planning, pattern recognition, suitable control cooperation, audio processing modules, network communication module, video processing module, warning processing module, report form processing module; Path planning module can crusing robot be patrolled and examined the Automatic Optimal of circuit, and also can be when the specific patrol task of the equipment of formulation returning automatically with intelligent inspection machine people low pressure alarming provides shortest path when charging; Pattern recognition module can be realized the automatic identification of equipment, can be in infrared image accurate positioning equipment, automatic accurate judgment device temperature; Pattern recognition module also can automatic identification equipment state, like the state of isolating switch and the reading of instrument; Along the comprehensive above-mentioned functions module of control fit module; Mutual with transformer station sequential control platform; Utilize optimal path planning algorithm, graphical analysis, algorithm for pattern recognition to realize the automatic detection of the equipment state behind transformer station's grid switching operation, and recognition result is sent to transformer station's sequential control platform, close in the automatic school of equipment state behind the realization grid switching operation; And automatic, the execution smoothly of driving grid switching operation, really realize the one-touch sequential control of transformer station's grid switching operation;
Said data Layer is divided into real-time data base, CONFIG.SYS, video file and historical data base; Carry out classification and storage to detecting data, and realize the retrievals such as ordering, screening of historical data.
The utlity model has following beneficial effect:
1, polling path optimization.
The intelligent inspection machine people adopts the global path planning algorithm that polling path is optimized; Travel route is short; The intelligent inspection machine people is fast detection time that puts in place, has saved the energy content of battery, can effectively save the time of substation equipment operation back intelligent movable crusing robot UC simultaneously.
2, has stronger pattern recognition function.
Pattern recognition function; Comprise based on visible light detection technique, template matches technology and realize the substation breakers state recognition and realize transformer station's disconnecting link state recognition based on infrared detection; These modules and algorithm fast operation; The image recognition rate is high, has improved and has patrolled and examined automatically and identification efficiency, can satisfy on-the-spot real-time tour requirement.
3, all the period of time fault detect.
Ultraviolet detection is not disturbed by solar radiation, and the intelligent inspection machine people can patrol and examine substation equipment by day, cooperates with visible light and/or infrared detection, can equipment be detected whole day any time section, has improved the promptness that equipment deficiency detects; Through the advantage that in intelligent inspection machine people distribution equipment detecting unit, combines ultraviolet, infrared, visible light to detect; Can improve the efficient that equipment deficiency detects; Accurately and reliably equipment deficiency is positioned temperature, outward appearance, state and corona flashover situation that can the complete detection substation equipment.
4, omnibearing security protection.
Ultrasonic obstacle detection unit is used for detection machine people advance barrier, the accident collision when preventing to move automatically of direction; Preposition camera, rearmounted camera provide intelligent inspection machine people forward-and-rearward real-time video, auxiliary remote-controlled intelligent crusing robot forward-reverse; Safety is touched last pass protection intelligent inspection machine people's will of limit and is collided outward.Omnibearing security protection can make intelligent inspection machine people automatic safe operation, prevents to patrol and examine automatically or the intelligent inspection machine people's will during remote control is collided outward or fallen.
5, intelligent degree is high.
Full autonomous operation through automatic charging and self-contained navigation location realization patrol task need not manual intervention; Intelligent degree is high, and it is good to patrol and examine data consistency, adopts the intelligent inspection machine people to realize the substation equipment fixed point, decides angle, the automation of fixing time patrols and examines, and data are not are not patrolled and examined the influence of subjective factors such as peopleware ability.
6, the seamless monitoring of omnibearing video.
Cooperation through mobile intelligent inspection machine people and the auxiliary Monitor And Control Subsystem of fixing point; Realized the seamless monitoring of transformer station's video; Patrol and examine non-blind area, eliminate original security protection, fixed video monitoring blind spot, reduced the quantity of unit are control point; Make the monitoring scene coverage wider, improve the usefulness and the intelligent Application level of monitoring system of electric substation.
7, realized cooperating along control system, SCADA system, mis system with transformer station.
Mutual through IEC61850 agreement and transformer station's sequential control platform, SCADA system, mis system; Utilize optimal path planning algorithm, graphical analysis, algorithm for pattern recognition to realize the automatic detection of the equipment state behind transformer station's grid switching operation; And recognition result sent to transformer station's sequential control platform through the IEC61850 agreement; Close in the automatic school of equipment state behind the realization grid switching operation; And automatic, the execution smoothly of driving grid switching operation, really realize the one-touch sequential control of transformer station's grid switching operation.
8, realized the centralized monitor of multistation level intelligent inspection machine people intelligent inspection system.
A plurality of robot used for intelligent substation patrol centralized monitors, centralized management meets the demand of transformer station's unattended, and detection means is provided for the equipment safety operation of unattended operation transformer station; Patrol and examine the centralized management of data and share, more comprehensively judgment device fault and Analysis on Fault Diagnosis.
Description of drawings
Fig. 1 is a robot used for intelligent substation patrol cruising inspection system overall construction drawing;
Fig. 2 is that station level crusing robot intelligent patrol detection subsystem is formed structure chart;
Fig. 3 is the auxiliary Monitor And Control Subsystem structure chart of fixing point;
Fig. 4 is an intelligent inspection machine robot system structure chart;
Fig. 5 is a background monitoring analyzing software system structure chart;
Fig. 6 is an intelligent inspection machine people detection DFD;
Fig. 7 is an intelligent inspection machine people safety protection module DFD;
Fig. 8 is an intelligent substation robot cruising inspection system method for inspecting flow chart.
1. Surveillance center among the figure, 2. station level intelligent robot cruising inspection system, 3. robot navigation's location facilities, 4. robot electrically-charging equipment, 5. intelligent inspection machine people; 6. environmental information acquisition subsystem, the 7. auxiliary Monitor And Control Subsystem of fixing point, 8 high definition IP Cameras, 9. host computer, 10. wireless communication module I; 11. wireless communication module II, 12. slave computers, 13. mobile platforms, 14. navigation positioning module, 15. cradle head control modules; 16. power module, 17. information acquisition modules, 18. safety protection modules, 19 display modules, 20. switches; 21. video encoder, 22. preposition cameras, 23. rearmounted cameras, 24. safety are touched limit, 25. ultrasonic fault detection units; 26. visible light camera, 27. thermal infrared imagers, 28. ultraviolet imagery appearance, 29. base stations, 30. networking communication units.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Among Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 6, Fig. 7, a kind of intelligent substation robot cruising inspection system, it comprises Surveillance center 1, the station level intelligent robot cruising inspection system of said Surveillance center 1 and at least one transformer station 2 is connected through network; Said each station level intelligent robot cruising inspection system 2 comprises at least one base station 29,29 of base stations and at least one intelligent inspection machine people 5 radio communication; In transformer station, also be provided with simultaneously at least one robot electrically-charging equipment 4; Also be equipped with the robot navigation's location facilities 3 that is used to walk that matches with intelligent inspection machine people 5 in transformer station, simultaneously in transformer station, also be provided with environmental information acquisition subsystem 6 and be installed in that each needs the auxiliary Monitor And Control Subsystem 7 of fixing point at watch-dog place in the transformer station; Environmental information acquisition subsystem 6, the auxiliary Monitor And Control Subsystem 7 of fixing point are communicated by letter with base station 29; Said intelligent inspection machine people 5 is provided with intelligent inspection machine people's slave computer 12, and it is communicated by letter with base station 29 through network communication unit 30; Said intelligent inspection machine people's 5 slave computer 12 also is connected with detecting unit; Said detecting unit comprises infrared detection unit and ultraviolet detection unit; Said ultraviolet detection unit comprises ultraviolet video server and ultraviolet detector; The analog video that ultraviolet detector collecting device image obtains is through ultraviolet video server access switch 20, and to be sent to base station background monitoring computer through radio communication be host computer 9; Ultraviolet detector is connected with the ultraviolet video server, and ultraviolet detector all is connected and is controlled by slave computer 12 with intelligent inspection machine people slave computer 12 with the ultraviolet video server.
Said Surveillance center 1 comprises at least one station server, at least one monitoring host computer and corresponding warning device; Wherein, said monitoring host computer has all supervision in video monitoring center, control and management function, and utilizes pattern recognition that video and picture are carried out intellectual analysis; Described server stores temporal information, photo and video file supply retrieval fast; Warning device is the system hardware and software anomaly alarming device or/and the detection alarm device, and wherein, monitoring alarm is selected from environmental information anomaly alarming device, fire protection warning device, breaks in warning device, in the video mobile alarm device one or more.
Said Surveillance center 1 is connected through the electric power special optical cable with each base station 29.
Described base station 29 comprises that the background monitoring computer is a host computer 9, and it is through wireless communication module I10 and intelligent inspection machine people 5 communications;
Said environmental information acquisition subsystem 6 adopts temperature, humidity and air velocity transducer, adopts the RS485 serial communication protocol to send the data to base station 29 background monitoring computers through cable; Show storage.
Described intelligent inspection machine people 5 comprises robot body; Robot body comprises the slave computer 12 that is fixed on the mobile platform 13 and the navigation positioning module 14 that is connected with slave computer 12, power module 16, cradle head control module 15, information acquisition module 17, display module 19, safety protection module 18, detection module, network communication unit 30; Wherein said network communication unit 30 comprises the wireless communication module I10 communication of wireless communication module II11 and base station 29.
Said navigation positioning module 14 comprises two RFID readers, a GPS unit, a magnetic navigation unit and a laser ranging unit; Said GPS unit receives the GPS locating information; Read the RFID navigation information through the RFID reader; Read the magnetic navigation sign through the magnetic navigation unit, read target/obstacle distance information, be sent to slave computer 12 after the information gathering through the laser ranging unit;
Said power module 16 comprises the input power supply, and the input power supply is connected with power supply processing module, and power supply processing module divides the output of octuple power supply, comprising two-way 12V output and six road 28V output; In the 12V output a road is wireless communication module and switch 20 power supplies, and another road is information acquisition module 17 power devices; Said six road 28V output is then supplied power with heat abstractor, robot slave computer 12, safety protection module 18, cradle head control module 15, robot ambulation equipment and charging detent mechanism respectively.
The structure that said cradle head control module 15 adopts is to adopt the described structure of Chinese granted patent ZL200920029359.6.
Said information acquisition module 17 comprises with lower unit: image information collecting unit, acoustic information collecting unit, temperature/humidity information collecting unit; Said image information collecting unit also comprises except that thermal infrared imager 27, ultraviolet imagery appearance 28, video server: visible light camera 26, and said visible light camera 26, thermal infrared imager 27, ultraviolet imagery appearance 28 are installed in respectively on the corresponding The Cloud Terrace; Said acoustic information collecting unit is a pick-up; Said temperature/humidity information collecting unit is a Temperature Humidity Sensor;
Said wireless communication module I10, wireless communication module II11 are the wireless bridge based on 802.11N;
Described slave computer 12 adopts embedded industrial control computer; In build built-in Linux operating system; Slave computer 12 is through wireless communication module II 11 and host computer 9 communications, and the communication data that is sent to host computer 9 comprises the data of image information collecting unit, acoustic information collecting unit, temperature/humidity information collecting unit; Also transmit RFID data, gps data, target/obstacle distance data that navigation positioning module 14 collects simultaneously.，
Said safety protection module 18 comprises the preposition camera 22 and rearmounted camera 23 that is connected with video server in addition; The information of being gathered through video encoder 21 compressed encodings that are controlled by slave computer 12 after, send base station 29 to through wireless communication module I10, wireless communication module II11; Rearmounted camera 23 provides intelligent inspection machine people 5 rear real-time videos, auxiliary remote-controlled intelligent crusing robot 5 to retreat.
Said ultrasonic obstacle detection unit comprises the ultrasound transducer probe that is arranged on the robot front end, and the ultrasonic signal that is connected with ultrasound transducer probe processing integrated circuit board, and it passes to industrial control computer with detected range information.Said ultrasound transducer probe has four, is installed in the robot front end side by side.The structure that this unit adopts is to adopt the described structure of Chinese granted patent ZL200920029427.9, is used to detect barrier, the accident collision when preventing to move automatically of intelligent inspection machine people 5 direct of travels;
Said safety is touched Unit 24, limit for flexible bent ribbon, is fixed on intelligent inspection machine people 5 the position, edge, realizes safeguard protection.When intelligent inspection machine people 5 moves when striking barrier, Flexible Safety is touched limit 24 and will be transmitted signal and move for power-supply system to stop robot, for intelligent inspection machine people 5 accident collisions provide important security protection.
Described fixing point auxiliary equipment Monitor And Control Subsystem 7 is included in transformer station and is provided with at least one high definition web camera 8; Said high definition web camera 8 is connected with base station 29 through optical cable; High definition web camera 8 is arranged on intelligent inspection machine people 5 tour blind areas, and high definition web camera 8 is directly kept watch on intelligent inspection machine people 5 omission equipment, upload the data to base station 29, carries out unified monitoring and analyzing stored;
Described robot electrically-charging equipment 4 comprises accumulator plant and charging detent mechanism, and said accumulator plant adopts the channel-type cabin, and two doors are split by the accumulator plant, and automatic gate inhibition is installed, and intelligent inspection machine people 5 can pass through wireless communication module, controls automatic gate inhibition's folding; The accumulator plant is equipped with intelligent inspection machine people navigator fix facility 3, is convenient to intelligent inspection machine people 5 charging location automatically; Charging case is installed in the accumulator plant.It number is the structure in 2011201896988 utility model patents that the structure of said accumulator plant automatic door control system adopts one Chinese patent application, and the charging detent mechanism adopts Chinese granted patent number to be the structure of ZL200920290409.6;
Said mobile platform 13 adopts wheeled construction, and preceding two-wheeled is a driving wheel, drive respectively by two motors, and differential steering, back two-wheeled is a universal wheel, servo-actuated.Simple in structure, be prone to processing, rectilinear motion property and turn performance are good, can do pivot turn with two driving wheel central points, and not have sideslip.Adaptability is strong, and is convenient to the design of control system.
The level of standing intelligent robot cruising inspection system 2; The flow process of carrying out remote data acquisition is: at first the intelligent inspection machine people utilizes that the data acquisition unit of self will collect patrols and examines data (comprising battery electric quantity, Drive Status and speed, The Cloud Terrace state, obstacle information, Magnetic Sensor information, image information, audio-frequency information, humiture data), is transferred to base station system through wireless communication module; Generation was patrolled and examined daily record, patrols and examines item and is patrolled and examined real time data after base station system utilized each functional module of self will patrol and examine data processing then; To patrol and examine daily record, patrol and examine item and patrol and examine real time data through mobile communication module and be reported to long-range Surveillance center; Make things convenient for the technical staff in time to understand intelligent inspection machine people situation, and intelligent inspection machine people fault is carried out maintenance promptly and accurately.
The operation principle of robot used for intelligent substation patrol security protection is: the range information harvester detects the obstacle information on the intelligent inspection machine people 5 preceding line directions through the ultrasound detection module; And adopt safety to touch the collision protection that the intelligent inspection machine people is done on limit 24; Even crashing, assurance intelligent inspection machine people 5 can not damage shell and equipment yet; After intelligent inspection machine people 5 runs into barrier or bumps; Information gathering through industrial control computer is handled, and can order intelligent inspection machine 5 people to carry out correct action.When video server is used for that mainly the intelligent inspection machine people carried out remote control; Monitor through preposition camera 22 and 23 couples of intelligent inspection machine people 5 of rearmounted camera road conditions of advancing; And pass vision signal back the Control Room background computer through wireless mode; Make operating personnel carry out safety operation, avoid meeting accident intelligent inspection machine people 5.
The principle of intelligent substation robot all the period of time fault detect: intelligent inspection machine people 5 has visible light detecting unit, infrared detection unit and ultraviolet detection unit; The visible light detecting unit comprises visible light video server and visible light checkout gear; The analog video that visible light checkout gear collecting device image obtains is through visible light video server access network communication unit, and the control command that 29 background monitoring computers issue from the robot base station is sent to the visible light checkout gear through network communication unit through the visible light video server.Infrared detection unit comprises infrared video server and infrared detecting device; The analog video that infrared detecting device collecting device image obtains is through infrared video server access network communication unit, and other exchanges data of infrared detecting device and intelligent inspection machine people slave computer can transmit or directly accomplish through network communication unit via the infrared video server; The ultraviolet detection unit comprises ultraviolet video server and ultraviolet detector; The analog video that ultraviolet detector collecting device image obtains is through ultraviolet video server access network communication unit, and other exchanges data of ultraviolet detector and intelligent inspection machine people slave computer can transmit or directly accomplish through network communication unit via the ultraviolet video server.Advantage through in intelligent inspection machine people distribution equipment detecting unit, combining ultraviolet, infrared, visible light to detect can improve the efficient that equipment deficiency detects, and accurately and reliably equipment deficiency is positioned.
Among Fig. 5, host computer background monitoring analysis software is made up of boundary layer, key-course and data Layer.
Said boundary layer is divided into video display module, information exhibition module, alarm indication module, report generation module, electric map module, data query module, data configuration module and device control module.Boundary layer provides friendly operating interactive interface, accomplishes the monitoring of the real time data of intelligent inspection machine people's oneself state and detection system.
Said key-course is divided into path planning, pattern recognition, suitable control cooperation, audio processing modules, network communication module, video processing module, warning processing module, report form processing module.Path planning module can the intelligent inspection machine people be patrolled and examined the Automatic Optimal of circuit, and also can be when the specific patrol task of the equipment of formulation returning automatically with intelligent inspection machine people low pressure alarming provides shortest path when charging.At first to the substation modeling, form topological network diagramming and connected relation matrix during path planning; Then utilize Floyd Freud algorithm to confirm the searching route matrix, i.e. shortest path matrix, and, improve arithmetic speed through iteration optimization; Through traversal, calculate the shortest communication path of originating point then to the impact point sequence to node and limit; At last the shortest communication path is transformed into the travel route that indicates with the RFID sequence; At each crossing RFID,, calculate intelligent inspection machine people's rotational angle according to path connectivity.Mode identification technology can realize the automatic identification of equipment, can be in infrared image accurate positioning equipment, automatic accurate judgment device temperature; Mode identification technology also can automatic identification equipment state, like the state of isolating switch and the reading of instrument.Along the comprehensive above-mentioned functions module of control fit module; Mutual with transformer station sequential control platform; Utilize optimal path planning algorithm, graphical analysis, algorithm for pattern recognition to realize the automatic detection of the equipment state behind transformer station's grid switching operation, and recognition result is sent to transformer station's sequential control platform, close in the automatic school of equipment state behind the realization grid switching operation; And automatic, the execution smoothly of driving grid switching operation, really realize the one-touch sequential control of transformer station's grid switching operation.
Said data Layer is divided into real-time data base, CONFIG.SYS, video file and historical data base.Carry out classification and storage to detecting data, and realize the retrievals such as ordering, screening of historical data.
Though the above-mentioned accompanying drawing that combines is described the embodiment of the utility model; But be not restriction to the utility model protection range; One of ordinary skill in the art should be understood that; On the basis of the technical scheme of the utility model, those skilled in the art need not pay various modifications that creative work can make or distortion still in the protection range of the utility model.
Among Fig. 8, the robot method for inspecting may further comprise the steps:
Though the above-mentioned accompanying drawing that combines is described the embodiment of the utility model; But be not restriction to the utility model protection range; One of ordinary skill in the art should be understood that; On the basis of the technical scheme of the utility model, those skilled in the art need not pay various modifications that creative work can make or distortion still in the protection range of the utility model.
Claims (9)
1. an intelligent substation robot cruising inspection system is characterized in that it comprises Surveillance center, and said Surveillance center is connected through network with the station level intelligent robot cruising inspection system of at least one transformer station; Said each station level intelligent robot cruising inspection system comprises at least one base station, the base station then with at least one intelligent inspection machine people radio communication; In transformer station, also be provided with simultaneously at least one intelligent inspection machine people electrically-charging equipment; Also be equipped with the crusing robot navigator fix facility that is used to walk that matches with the intelligent inspection machine people in transformer station; Simultaneously in transformer station, also be provided with the environmental information acquisition subsystem and be installed in that each needs the auxiliary Monitor And Control Subsystem of fixing point at watch-dog place in the transformer station, environmental information acquisition subsystem, the auxiliary Monitor And Control Subsystem of fixing point and base station communication; Said intelligent inspection machine people is provided with intelligent inspection machine people slave computer, and it is through network communication unit and base station communication; Said intelligent inspection machine people slave computer also is connected with detecting unit; Said detecting unit comprises infrared detection unit and ultraviolet detection unit; Said ultraviolet detection unit comprises ultraviolet video server and ultraviolet detector; The analog video that ultraviolet detector collecting device image obtains is through ultraviolet video server access switch, and to be sent to base station background monitoring computer through radio communication be host computer; Ultraviolet detector is connected with the ultraviolet video server, and ultraviolet detector all is connected and is controlled by slave computer with intelligent inspection machine people slave computer with the ultraviolet video server.
2. a kind of intelligent substation as claimed in claim 1 robot cruising inspection system is characterized in that said Surveillance center comprises at least one station server, at least one monitoring host computer and corresponding warning device; Wherein, said monitoring host computer has all supervision in video monitoring center, control and management function, and utilizes mode identification technology that video and picture are carried out intellectual analysis; Described server stores temporal information, photo and video file supply retrieval fast; Warning device is the system hardware and software anomaly alarming device or/and the detection alarm device, and wherein, monitoring alarm is selected from environmental information anomaly alarming device, fire protection warning device, breaks in warning device, in the video mobile alarm device one or more.
3. a kind of intelligent substation as claimed in claim 1 robot cruising inspection system is characterized in that said Surveillance center is connected through the electric power special optical cable with each base station.
4. a kind of intelligent substation as claimed in claim 1 robot cruising inspection system is characterized in that described base station comprises that the background monitoring computer is a host computer, and it is through wireless communication module I and intelligent inspection machine people communication;
Said host computer is connected with mis system with SCADA system of transformer station through fire compartment wall;
Said host computer is connected with long-range Surveillance center through mobile communication module, and said mobile communication module is gsm module, CDMA module, GPRS module or 3G module;
Said environmental information acquisition subsystem adopts temperature, humidity and air velocity transducer, adopts the RS485 serial communication protocol to send the data to base station background monitoring computer through cable; Show storage.
5. like claim 1 or 4 described a kind of intelligent substation robot cruising inspection systems, it is characterized in that described intelligent inspection machine people comprises robot body; Robot body comprises slave computer and the navigation positioning module that is connected with slave computer, power module, cradle head control module, information acquisition module, display module, safety protection module, detection module, network communication unit; Wherein said network communication unit comprises wireless communication module II, the wireless communication module I communication of wireless communication module II and base station;
Said navigation positioning module comprises two RFID readers, a GPS unit, a magnetic navigation unit and a laser ranging unit; Said GPS unit receives the GPS locating information; Read the RFID navigation information through the RFID reader; Read the magnetic navigation sign through the magnetic navigation unit, read target/obstacle distance information, be sent to slave computer after the information gathering through the laser ranging unit;
Said power module comprises the input power supply, and the input power supply is connected with power supply processing module, and power supply processing module divides the output of octuple power supply, comprising two-way 12V output and six road 28V output; In the 12V output a road is wireless communication module and power supply for exchange, and another road is the information acquisition module power supply; Said six road 28V output is then supplied power with heat abstractor, robot slave computer, safety protection module, cradle head control module, robot ambulation equipment and charging detent mechanism respectively;
Said information acquisition module comprises with lower unit: image information collecting unit, acoustic information collecting unit, temperature/humidity information collecting unit; Said image information collecting unit also comprises except that thermal infrared imager, ultraviolet imagery appearance, video server: visible light camera, and said visible light camera, thermal infrared imager, ultraviolet imagery appearance difference or aggregate erection are on corresponding The Cloud Terrace; Said acoustic information collecting unit is a pick-up; Said temperature/humidity information collecting unit is a Temperature Humidity Sensor;
Said wireless communication module I, wireless communication module II are the wireless bridge based on 802.11N;
Described slave computer adopts embedded industrial control computer; In build built-in Linux operating system; Slave computer is through wireless communication module II and upper machine communication, and the communication data that is sent to host computer comprises the data of image information collecting unit, acoustic information collecting unit, temperature/humidity information collecting unit; Also transmit RFID data, gps data, target/obstacle distance data that navigation positioning module collects simultaneously.
6. a kind of intelligent substation as claimed in claim 5 robot cruising inspection system; It is characterized in that; Said safety protection module comprises ultrasonic fault detection unit, the safe edge element that touches; Comprise the preposition camera and the rearmounted camera that are connected with video server in addition, the information of being gathered through the video encoder compressed encoding that is controlled by slave computer after, send the base station to through wireless communication module I, wireless communication module II; Rearmounted camera provides intelligent inspection machine people rear real-time video, auxiliary remote-controlled intelligent crusing robot to retreat.
7. a kind of intelligent substation as claimed in claim 5 robot cruising inspection system; It is characterized in that; Said ultrasonic obstacle detection unit comprises the ultrasound transducer probe that is arranged on the robot front end, and the ultrasonic signal that is connected with ultrasound transducer probe processing integrated circuit board, and it passes to industrial control computer with detected range information; Said ultrasound transducer probe has four, is installed in the robot front end side by side; Be used to detect intelligent inspection machine people advance barrier, the accident collision when preventing to move automatically of direction; Said safety is touched edge element and is flexible bent ribbon; Be fixed on intelligent inspection machine people's the position, edge; Realize safeguard protection; When the intelligent inspection machine people moves when striking barrier, the Flexible Safety limit will be transmitted signal and moved for power-supply system to stop robot, for the outer collision of intelligent inspection machine people's will provides important security protection.
8. a kind of intelligent substation as claimed in claim 1 robot cruising inspection system is characterized in that described fixing point auxiliary equipment Monitor And Control Subsystem is included in transformer station and is provided with at least one high definition web camera; Said high definition web camera is connected with the base station through optical cable; The high definition web camera is arranged on the intelligent inspection machine people and makes an inspection tour the blind area, and the high definition web camera is directly kept watch on intelligent inspection machine people omission equipment, upload the data to the base station, carries out unified monitoring and analyzing stored.
9. a kind of intelligent substation as claimed in claim 1 robot cruising inspection system; It is characterized in that described intelligent inspection machine people electrically-charging equipment comprises accumulator plant and charging detent mechanism, said accumulator plant adopts the channel-type cabin; Two doors are split by the accumulator plant; Automatic gate inhibition is installed, and the intelligent inspection machine people can pass through wireless communication module, controls automatic gate inhibition's folding; The accumulator plant is equipped with intelligent inspection machine people navigator fix facility, is convenient to the intelligent inspection machine people location of charging automatically; Charging case is installed in the accumulator plant.
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| CN2011202746437U CN202178515U (en) | 2011-07-30 | 2011-07-30 | Transformer station intelligent robot inspection system |
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