CN201864681U - One-step solid epoxy resin water-saving production system - Google Patents
One-step solid epoxy resin water-saving production system Download PDFInfo
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- CN201864681U CN201864681U CN2010206145942U CN201020614594U CN201864681U CN 201864681 U CN201864681 U CN 201864681U CN 2010206145942 U CN2010206145942 U CN 2010206145942U CN 201020614594 U CN201020614594 U CN 201020614594U CN 201864681 U CN201864681 U CN 201864681U
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Abstract
The utility model relates to a production system adopting a one-step process to produce solid epoxy resin, which comprises a reaction kettle, and a suction device used for sucking material washing wastewater in the kettle, wherein a water outlet of the suction device is provided with a bypass pipe, the bypass pipe is led into a water storage tank, and liquid in the water storage tank is conveyed into the reaction kettle by a water pipe. So washing wastewater in the reaction kettle for washing products in previous times is still discharged from the water outlet of the suction device, the washing wastewater for washing in last times can be conveyed to the water storage tank for storage and then is sent into the reaction kettle by a pipeline to be used as washing raw water for the washing in previous times of next kettle reaction, and because the concentration of residual sodium chloride in the washing wastewater for washing in last times is low, the wastewater can be used as the washing raw water for washing in previous times of epoxy resin coarse products containing high-concentration sodium chloride, and the washing effect is not affected, but water consumption in the epoxy resin washing process is greatly saved so as to save water sources and reduce the production cost, the amount of wastewater treatment and treatment cost.
Description
Technical field
The utility model relates to the production system that adopts one-step technology to produce solid epoxy.
Background technology
The single stage method solid epoxy production of prior art is carried out in reactor usually, adds water washing after reacting completely and reacts thick product, to remove residual reaction raw materials and by product sodium-chlor etc.Be exactly directly to add the deionized water wash product in reactor usually in the production, washes is through suction unit sucking-off discharging then, in Resins, epoxy chloride ion content up to standard till.The water consumption of washing process is big like this, water cost height, and wastewater treatment capacity is big simultaneously, and cost for wastewater treatment is also very high.
Summary of the invention
The purpose of this utility model just provides a kind of water-saving solid epoxy single stage method production system.
The scheme that adopts is exactly: a kind of single stage method solid epoxy water saving production system, comprise reactor, be used for the suction unit of material washes in the sucking-off still, it is characterized in that: the water outlet of described suction unit is provided with bypass pipe, bypass pipe is passed into water tank, and the water in the water tank is transported in the reactor by water pipe.
When utilizing the production system production solid epoxy of technique scheme, be used for washing in the reactor, the processing of can classifying of the washes of purified product, several times washes still utilizes the water outlet discharging of suction unit just, after several times the washes of washing can be transported to water tank and store, washing former water several times as next still product of washing preceding then in pipeline is sent into reactor uses, because after several times the washing the washes temperature reach more than 80 ℃, sodium chloride concentration is very low, so what can be used as the thick product of Resins, epoxy that contains higher concentration sodium-chlor precedingly washs former water several times and uses, this is to not influence of washing effect, but so but saved the water consumption of washing procedure greatly, water resources and heating steam consumption have been saved, reduce production cost, also alleviated the total amount and the processing cost of wastewater treatment.
Description of drawings
Fig. 1 is a synoptic diagram of the present utility model;
Fig. 2 is the synoptic diagram of the another kind of embodiment of the utility model.
Embodiment
A kind of single stage method solid epoxy water saving production system as shown in Figure 1, comprise reactor 1 and suction unit 2, suction unit 2 is used for the washes behind the product in the sucking-off washing still, the water outlet of suction unit 2 is provided with bypass pipe, bypass pipe is passed into water tank 3, and the water body in the water tank 3 can be transported in the reactor 1 by water pipe.That is to say that the water outlet at original suction unit 2 has increased bypass pipe, such washes that pumps out can discharge as originally, also can send into water tank 3 through bypass pipe and store stand-by.
Can have multiplely as for the mode that the water bodys in the water tank 3 is transported to reactor 1, modally be exactly: the fluid pump 6 that on the water outlet of water tank 3 and reactor 1 pipeline between directly, is provided for carrying washes.Because with the washes sucking-off, so need not to be provided with fluid pump 6 equipment such as grade on this section pipeline, 6 of fluid pumps mainly are that the materials in the water tank 3 will be sent back in the reactor 1 again as the former water use of washing to suction unit 2 itself again by vacuum tightness.The fluid conveying is quick and convenient like this, and the installation site of equipment is not strict with yet.
Perhaps as shown in Figure 2, the water outlet position of suction unit 2 is higher than the water inlet position of water tank 3, and the water outlet position of water tank 3 is higher than the position of reactor 1 and is communicated with by pipeline with reactor 1 top.Just the installation site of suction unit 2 is the highest, water tank 3 takes second place, reactor 1 is minimum, and washes is discharged the back by suction unit 2 water outlets and flowed into water tank 3 naturally like this, is put in the reactor 1 when needing then again.So just need not fluid pump 6 is set, be beneficial to energy-conservation.
Certainly, it is common practise that valve pilot piping break-make is set on each equipment and the pipeline, need not superfluous words.
Further, best described water tank is provided with a plurality of and is connected with the water outlet of suction unit 2 with bypass pipe respectively.Be provided with two exactly as Fig. 2, the washes after so each washing can be stored in respectively in the different water tank 3,4.So just can utilize respectively, be convenient to control and the concentration difference when improving the recycling washes and washing, improve overall detersive efficiency containing the residue washes different with byproduct concentration.By experience, described water tank preferably is provided with two; Can be convenient to reclaim washes, simultaneously also unreasonable operating device cost.The water outlet of water tank 3,4 is communicated to test tank 5, and the outlet position of test tank 5 is higher than reactor 1 position and is communicated with by pipeline with reactor 1 upper end.That is to say that water tank 3,4 just is provided with two, be respectively applied for the washes of collecting the 1st, 2 time reciprocal and get final product that previous washes can directly be discharged into the sewage disposal operation because concentration is higher.The setting of test tank 5 is for the accurate water consumption of control washing, avoids adding water excess or deficiency, has not only guaranteed washing effect simultaneously but also water saving, also avoids the amount of the former water of washing in personnel's visual inspection still, is convenient to production operation, has also improved processing safety.
Now introduce its preferred usage of native system in conjunction with the accompanying drawings in detail.At first reaction mass is added in the reactor 1 by proportioning and react, the after scouring reactor product is finished in reaction, washs altogether 7 times.Be exactly specifically: the 6th time the washes that the former water conservancy of the 1st washing was produced with the last time in the water tank 3; After finishing, the 1st washing utilize the discharging of suction unit 2 sucking-off washess; The 2nd detergent the 7th washes cleaning product of production last time that stores in the water tank 4, the washing influent density that adds in the reactor 1 reduces gradually like this, the residue of material also reduces gradually in the still, and the concentration difference of washing former water and material is totally maximum, and washing effect is still fine.The the 3rd to 7 time the former water of washing directly all can with tap water or steam condensate then.3rd, the washes of 4,5 washings send Waste Water Treatment because concentration is higher after directly utilizing suction unit 2 sucking-offs, cooling, recovery aged resin; The washes of the 6th washing is sent into the 1st time of producing as next time in the water tank 3 and is washed former water and use, and the washes of the 7th washing is sent into the 2nd time of producing as next time in the water tank 4 and washed former water and use.Product after washing finishes dewaters, filters processing treatment such as discharging, cooling, pulverizing.Utilize such system's washing effect can change hardly; And water consumption can save 2/7ths, just about 30 percent.Not only save water consumption greatly, saved water resources, reduced production cost, also alleviated the total amount and the processing cost of wastewater treatment.And serialization produce in because the surplus temperature of washes is still higher, so also shortened the heat-up time in still when washing former water, reduced the heating steam consumption, the effect that further reaches energy-saving and emission-reduction and enhance productivity.
Obviously such production system also is fit to produce other product and utilizes in the production that other liquid washs, and reaches energy saving purposes.
Claims (5)
1. single stage method solid epoxy water saving production system, comprise reactor (1), be used for the suction unit (2) of material washes in the sucking-off still, it is characterized in that: the water outlet of described suction unit (2) is provided with bypass pipe, bypass pipe is passed into water tank, and the liquid in the water tank can be transported in the reactor (1) by water pipe.
2. single stage method solid epoxy water saving production system according to claim 1, it is characterized in that: the water outlet position of described suction unit (2) is higher than the water inlet position of water tank, and the water outlet position of water tank is higher than the position of reactor (1) and is communicated with by pipeline with reactor (1) top.
3. single stage method solid epoxy water saving production system according to claim 1, it is characterized in that: the water outlet of described water tank is provided for carrying the fluid pump (6) of washes.
4. according to claim 2 or 3 described single stage method solid epoxy water saving production systems, it is characterized in that: described water tank is provided with a plurality of and uses bypass pipe to be connected with the water outlet of suction unit (2) respectively.
5. single stage method solid epoxy water saving production system according to claim 4, it is characterized in that: described water tank is provided with two; The water outlet of water tank (3,4) is communicated to test tank (5), and the outlet position of test tank (5) is higher than reactor (1) position and is communicated with by pipeline with reactor (1) upper end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206145942U CN201864681U (en) | 2010-11-18 | 2010-11-18 | One-step solid epoxy resin water-saving production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206145942U CN201864681U (en) | 2010-11-18 | 2010-11-18 | One-step solid epoxy resin water-saving production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201864681U true CN201864681U (en) | 2011-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206145942U Expired - Lifetime CN201864681U (en) | 2010-11-18 | 2010-11-18 | One-step solid epoxy resin water-saving production system |
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| CN (1) | CN201864681U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113817137A (en) * | 2020-06-18 | 2021-12-21 | 南通星辰合成材料有限公司 | Method for recycling epoxy chloropropane wastewater and method for preparing epoxy resin |
-
2010
- 2010-11-18 CN CN2010206145942U patent/CN201864681U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113817137A (en) * | 2020-06-18 | 2021-12-21 | 南通星辰合成材料有限公司 | Method for recycling epoxy chloropropane wastewater and method for preparing epoxy resin |
| CN113817137B (en) * | 2020-06-18 | 2023-10-10 | 南通星辰合成材料有限公司 | Recycling method of epichlorohydrin wastewater and preparation method of epoxy resin |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 245900 No. 16 Zijin Road, Circular Economy Park, Huizhou District, Anhui, Huangshan City Co-patentee after: LIANYUNGANG ZHIYUAN CHEMICAL Co.,Ltd. Patentee after: ANHUI HENGYUAN CHEMICAL CO.,LTD. Address before: 245900 No. 21-9 East Huizhou Road, Huizhou District, Anhui, Huangshan City Co-patentee before: Lianyungang Zhiyuan Chemical Co.,Ltd. Patentee before: ANHUI HENGYUAN CHEMICAL Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191205 Address after: 245900 No. 16 Zijin Road, Circular Economy Park, Huizhou District, Anhui, Huangshan City Patentee after: ANHUI XINYUAN CHEMICAL Co.,Ltd. Address before: 245900 No. 16 Zijin Road, Circular Economy Park, Huizhou District, Anhui, Huangshan City Co-patentee before: Lianyungang Zhiyuan Chemical Co.,Ltd. Patentee before: ANHUI HENGYUAN CHEMICAL CO.,LTD. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110615 |