CN201620039U - 一种锰酸钾生产工艺的加热*** - Google Patents

一种锰酸钾生产工艺的加热*** Download PDF

Info

Publication number
CN201620039U
CN201620039U CN2009203512398U CN200920351239U CN201620039U CN 201620039 U CN201620039 U CN 201620039U CN 2009203512398 U CN2009203512398 U CN 2009203512398U CN 200920351239 U CN200920351239 U CN 200920351239U CN 201620039 U CN201620039 U CN 201620039U
Authority
CN
China
Prior art keywords
kitchen range
main
flue gas
reaction tower
potassium manganate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2009203512398U
Other languages
English (en)
Inventor
李守昌
李正国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Changyuan Chemical Group Co., Ltd.
Original Assignee
Chongqing Changyuan Chemical Corp Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Changyuan Chemical Corp Ltd filed Critical Chongqing Changyuan Chemical Corp Ltd
Priority to CN2009203512398U priority Critical patent/CN201620039U/zh
Application granted granted Critical
Publication of CN201620039U publication Critical patent/CN201620039U/zh
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Landscapes

  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)

Abstract

本实用新型公开了一种锰酸钾生产工艺的加热***,包括主灶、副灶、除尘装置、加热加套、原料预热器和设置在反应塔与预热桶上的夹层的烟道气进口和出口,其特征在于:主灶与副灶内设置往复炉,主灶往复炉与主反应塔的烟道气进口相连,主反应塔的烟道气出口与副反应塔烟道气进口串联,副灶往复炉与预热桶的烟道气进口相连。本实用新型提高了反应物料的加热速度和热量的利用率,减少了反应物料在主锅和副锅中所需的热量,减少了煤的用量,达到了节能减排的目的,并且降低了生产成本,因此可广泛的使用于锰酸钾的生产工艺过程中。

Description

一种锰酸钾生产工艺的加热***
技术领域
本实用新型涉及锰酸钾的生产,更详细地说是关于锰酸钾生产工艺中的加热***。
背景技术
目前锰酸钾生产工艺一般采用平炉焙烧法制取锰酸钾,也有采用转炉焙烧法制取锰酸钾的,在生产过程中其有锰粉灰尘大、噪音严重、操作环境恶劣、锰转化率低、生产成本高、工人劳动强度大等不足之处。由于它是利用煤燃烧直接焙烧,所以其加热***有热量利用率低、煤耗高、烟尘危害大,不仅造成环境污染,而且还造成热量的浪费。
本实用新型者们针对以上不足,经长期锐意研究,发现利用除尘后温度约为500℃,流速约为9000m3/s的烟道气,可以对气动流化反应塔进行加热保温,并对原料进行预热,既利用了烟道气的热量,又提高了热量利用率,还降低了生产成本,至此完成了本实用新型。
发明目的
本实用新型的目的是解决锰酸钾生产工艺过程中热量利用率低、污染大、生产成本高等不足。
本实用新型的第二个目的是利用烟道气对原料和反应用的压缩空气进行预热,减少煤的用量,达到节能减排的效果。
本实用新型的第三个目的是利用烟道气对气动流化反应塔进行加热保温,进而提高气动流化反应塔的反应效率,达到增产降低生产成本的目的。
为了达到上述目的,本实用新型是这样实现的:
一种锰酸钾生产工艺的加热***,由主灶、副灶、除尘装置、加热夹套、原料预热器、烟道气进口、烟道气出口等组成,其特征在于主灶产生的烟道气除尘后,通过管道连接主灶和主气动流化反应塔夹套,对气动流化塔进行加热和保温,并对副反应塔和参与反应的压缩空气进行加热和保温;副灶产生的烟道气除尘后,通过管道对碱料预热桶和锰粉预热桶的夹套进行预加热和保温。
本实用新型的锰酸钾生产工艺的加热***,其中所述的主灶主要由往复炉和内部装有搅拌器的主锅及烟道气出口所组成;其中所述的副灶亦主要由往复炉和内部装搅拌器的副锅及烟道气出口所组成。
在本实用新型的锰酸钾生产工艺的加热***,其中生产所使用的碱料预热桶和锰粉预热桶其外层加热夹套互相串联联结,其内部装有搅拌器。
本实用新型由于采用了烟道气对反应物料的碱料和锰粉预热,再加热,提高了反应物料的加热速度和热量的利用率,相应也提高了主气动流化反应塔的反应效率;由于用烟道气对反应物料的碱料和锰粉及反应压缩空气的预热,减少了反应物料在主锅和副锅中所需的热量,减少了煤的用量,达到了节能减排的目的,并且降低了生产成本,因此可广泛的使用于锰酸钾的生产工艺过程中。
附图说明
附图1是本实用新型的***流程示意图。
1.为参加反应的气体进口;2.反应后气体出口;3.烟道气进口;4.烟道气出口;5.反应物料碱液进口;6.反应物料锰粉进口;7.反应后的物料出口;8.外加热所需的夹套;9.锥型塔盘;10.物料应急出口;11.主灶;12.往复炉;13.主灶往复炉烟道气出口;14.主锅1;15.主锅2;16.副灶;17.往复炉;18.副锅1;19.副锅2;20.副灶往复炉烟道气出口;21.烟道气进口;22.外加热所需夹套;23.烟道气出口;24.搅拌器;25.碱料出口;26.碱料进口;27.碱料预热桶;28.锰粉预热桶;29.锰料出口;30.锰料进口;31.烟道气出口;32.引风机;33.主灶除尘装置;34.副灶除尘装置;35.副反应塔烟道气进口;36.副反应塔烟道气出口;37.物料出口;38气体出口;39.排空管;40.副反应塔锥形塔盘;41.主反应塔;42.副反应塔;43.压缩干净空气进口;44.压缩干净空气预热器。
具体实施方式
下面结合附图1,通过实施例对本实用新型予以进一步的说明。
实施例1:
主灶(11)的往复炉(12)燃烧产生的烟道气,经除尘器(33)除尘后由烟道气出口(13)通过管道和主气动流化反应塔烟道气进口(3)相连,其主灶(11)产生的烟道气供给主气动流化反应塔中和副安全反应塔物料反应所需的热量并对反应压缩空气进行加热和保温;副灶(16)的往复炉(17)燃烧产生的烟道气,经除尘器(34)除尘后,由烟道气出口(20)通过管道和碱料预热桶(27)的烟道气进口(21)相连,其中两个碱料预热桶(27)和两个锰粉预热桶(28)的烟道气加热夹层互相串联,最后一个锰粉预热桶(28)的烟道气出气口(31)和引风机(32)相连,锰粉预热桶(28)中预热的锰粉由泵抽入到气动流化反应塔的锰粉进口(6)中;两个碱料预热桶(27)中预热的碱料由泵送入到副灶(16)中的副锅2(19)中预热,然后泵入到副锅1(18)中预热;在副锅1(18)中预热到一定温度的碱料由泵送入到主锅1(14)中加热,然后流入到主锅2(15)中加热,当碱料加热到气动流化反应塔中所需温度时,由反应物料碱液进口(5)进入到气动流化反应塔中和锰粉在一定的条件下进行反应,以制取锰酸钾。

Claims (2)

1.一种锰酸钾生产工艺的加热***,包括主灶、副灶、除尘装置、加热加套、原料预热器和设置在反应塔与预热桶上的夹层的烟道气进口和出口,其特征在于:主灶与副灶内设置往复炉,主灶往复炉与主反应塔的烟道气进口相连,主反应塔的烟道气出口与副反应塔烟道气进口串联,副灶往复炉与预热桶的烟道气进口相连。
2.根据权利要求1所述的锰酸钾生产工艺的加热***,其特征在于:在主灶与主反应塔,副灶与预热桶之间设置除尘装置。
CN2009203512398U 2009-12-29 2009-12-29 一种锰酸钾生产工艺的加热*** Expired - Lifetime CN201620039U (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009203512398U CN201620039U (zh) 2009-12-29 2009-12-29 一种锰酸钾生产工艺的加热***

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009203512398U CN201620039U (zh) 2009-12-29 2009-12-29 一种锰酸钾生产工艺的加热***

Publications (1)

Publication Number Publication Date
CN201620039U true CN201620039U (zh) 2010-11-03

Family

ID=43023495

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009203512398U Expired - Lifetime CN201620039U (zh) 2009-12-29 2009-12-29 一种锰酸钾生产工艺的加热***

Country Status (1)

Country Link
CN (1) CN201620039U (zh)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106745292A (zh) * 2017-01-04 2017-05-31 萍乡市利升科技有限公司 一种连续生产锰酸钾的气动流化塔及其应用
CN107720830A (zh) * 2017-11-29 2018-02-23 白银昌元化工有限公司 一种气动流化塔余热利用于高锰酸钾蒸发的装置及余热利用工艺
CN110980812A (zh) * 2019-12-26 2020-04-10 广东航鑫科技股份公司 一种锰酸钾的生产***及生产方法

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106745292A (zh) * 2017-01-04 2017-05-31 萍乡市利升科技有限公司 一种连续生产锰酸钾的气动流化塔及其应用
CN107720830A (zh) * 2017-11-29 2018-02-23 白银昌元化工有限公司 一种气动流化塔余热利用于高锰酸钾蒸发的装置及余热利用工艺
CN110980812A (zh) * 2019-12-26 2020-04-10 广东航鑫科技股份公司 一种锰酸钾的生产***及生产方法

Similar Documents

Publication Publication Date Title
CN103834755A (zh) 一种高炉喷煤***煤粉预热工艺方法
CN105258335A (zh) 一种带有废气余热利用装置的锅炉
CN205079246U (zh) 一种稻壳炭化尾气综合利用装置
CN104075332A (zh) 用于提高黄磷尾气综合利用率的***和方法
CN204943440U (zh) 一种高效节能生物质锅炉
CN202254726U (zh) 烟气余热回收器
CN201620039U (zh) 一种锰酸钾生产工艺的加热***
CN104101225A (zh) 用于提高电石炉尾气综合利用率的***和方法
CN102161484A (zh) 零煤耗的活性炭生产工艺及用于该工艺的生产装置
CN101746831B (zh) 一种锰酸钾生产工艺的加热***
CN202912990U (zh) 一种热风炉***
CN101625112B (zh) 浮法玻璃熔窑二次余热配合料加热***
CN201621973U (zh) 一种电炉烟气余热回收利用装置
CN105486096B (zh) 一种间接加热式烧结***的余热利用方法及装置
CN102678195A (zh) 黄磷尾气多气源燃烧发电***
CN202072492U (zh) 无火焰化学链燃烧氧化炉
CN205556106U (zh) 一种活性炭生产装置
CN202465314U (zh) 一种铬酸盐生产工艺的加热***
CN201149425Y (zh) 电石炉的co回收***
CN104046714B (zh) 一种还原反应竖炉余热回收循环利用***
CN203240744U (zh) 一种节能锅炉
CN202157087U (zh) 一种高效电炉炼钢***
CN201513869U (zh) 浮法玻璃熔窑二次余热配合料加热装置
CN206617947U (zh) 黄磷尾气燃烧装置
CN206222291U (zh) 一种生物质锅炉返料燃烧装置

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Heating system of potassium manganate production technology

Effective date of registration: 20150701

Granted publication date: 20101103

Pledgee: Chongqing rural commercial bank, Limited by Share Ltd, Rongchang branch

Pledgor: Chongqing Changyuan Chemical Corporation Limited

Registration number: 2015500000006

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
CP01 Change in the name or title of a patent holder

Address after: 402460 Chongqing city Rongchang County Industrial Park (Chongqing Du Jia Chang Yuan Chemical Co., Ltd.)

Patentee after: Chongqing Changyuan Chemical Group Co., Ltd.

Address before: 402460 Chongqing city Rongchang County Industrial Park (Chongqing Du Jia Chang Yuan Chemical Co., Ltd.)

Patentee before: Chongqing Changyuan Chemical Corporation Limited

CP01 Change in the name or title of a patent holder
PM01 Change of the registration of the contract for pledge of patent right

Change date: 20170418

Registration number: 2015500000006

Pledgor after: Chongqing Changyuan Chemical Group Co., Ltd.

Pledgor before: Chongqing Changyuan Chemical Corporation Limited

PM01 Change of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20180424

Granted publication date: 20101103

Pledgee: Chongqing rural commercial bank, Limited by Share Ltd, Rongchang branch

Pledgor: Chongqing Changyuan Chemical Group Co., Ltd.

Registration number: 2015500000006

PC01 Cancellation of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Heating system of potassium manganate production technology

Effective date of registration: 20180517

Granted publication date: 20101103

Pledgee: Chongqing rural commercial bank, Limited by Share Ltd, Rongchang branch

Pledgor: Chongqing Changyuan Chemical Group Co., Ltd.

Registration number: 2018980000062

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20190322

Granted publication date: 20101103

Pledgee: Chongqing rural commercial bank, Limited by Share Ltd, Rongchang branch

Pledgor: Chongqing Changyuan Chemical Group Co., Ltd.

Registration number: 2018980000062

PC01 Cancellation of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Heating system of potassium manganate production technology

Effective date of registration: 20190408

Granted publication date: 20101103

Pledgee: Chongqing rural commercial bank, Limited by Share Ltd, Rongchang branch

Pledgor: Chongqing Changyuan Chemical Group Co., Ltd.

Registration number: 2019500000010

PE01 Entry into force of the registration of the contract for pledge of patent right
CX01 Expiry of patent term

Granted publication date: 20101103

CX01 Expiry of patent term
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20200108

Granted publication date: 20101103

Pledgee: Chongqing rural commercial bank, Limited by Share Ltd, Rongchang branch

Pledgor: Chongqing Changyuan Chemical Group Co., Ltd.

Registration number: 2019500000010

PC01 Cancellation of the registration of the contract for pledge of patent right