CN201533225U - Micromotor coil impedance detection machine with dip tinning and line-pressing functions - Google Patents
Micromotor coil impedance detection machine with dip tinning and line-pressing functions Download PDFInfo
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- CN201533225U CN201533225U CN200920128289XU CN200920128289U CN201533225U CN 201533225 U CN201533225 U CN 201533225U CN 200920128289X U CN200920128289X U CN 200920128289XU CN 200920128289 U CN200920128289 U CN 200920128289U CN 201533225 U CN201533225 U CN 201533225U
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Abstract
The utility model discloses a micromotor coil impedance detection machine with dip tinning and line-pressing functions, which comprises a control system, a rack, a coil dip tinning device, a coil impedance detection device, a coil line-pressing device and a workpiece conveying device, wherein the dip tinning device, the impedance detection device and the line-pressing device are sequentially arranged on the rack along the conveying line of the workpiece conveying device; when the machine works, a workpiece is sequentially conveyed to the dip tinning device, the impedance detection device and the line-pressing device by the workpiece conveying device; sensors arranged at the positions of all the devices transmit an arriving signal of the workpiece to the control system which controls to carry out the dip tinning, impedance detection and line pressing, so that the micromotor coil impedance detection machine with the dip tinning and line-pressing functions realizes the automatic completion of three procedures by one machine, greatly improves the production efficiency, furthermore, avoids the line breaking of the coil caused by frequently turning coils, improves the product qualified rate, eliminates the waste of the following production, and reduces the production cost.
Description
Technical field
The utility model relates to motor coil impedance detection equipment, particularly a kind of electrical micro-machine coil impedance machines with wicking and line ball function.
Background technology
In electrical micro-machine was produced, coil wicking and impedance detection were crucial links in the electrical micro-machine manufacturing process, if coil directly circulates to subsequent production without impedance detection, with strengthening the scrappage of armature assembly, caused great waste.
Existing coil treatment process generally has two kinds: 1. utilize manually the coil wicking Later Zhou Dynasty, one of the Five Dynasties to be gone to down operation, manual inspection coil resistance, thereby judge whether coil breaks, and then go to subsequent processing week and carry out line ball, but the production efficiency of this method is extremely low, can increase the outage of coil in the circular flow; 2. adopt not wicking of coil, utilize the welding of Wuxi spot welding and rotor rack, but this mode can cause rosin joint too much, failure welding, and have coil breakage hidden danger.
At above-mentioned deficiency, need to explore a kind of equipment that can realize automatic wicking, impedance detection and line ball, enhance productivity, and reduce the turnover of coil in the production process, reduce outage.
The utility model content
In view of this, the utility model provides a kind of electrical micro-machine coil impedance machines with wicking and line ball function, and this impedance detection function is finished wicking, impedance detection and the line ball operation to coil automatically, enhances productivity greatly, and the turnover of coil in the minimizing production process, reduce outage.
The electrical micro-machine coil impedance machines of band wicking of the present utility model and line ball function, comprise control system, frame and Work transfer device, landline along Work transfer device sets gradually the coil immersion tin device on frame, coil impedance checkout gear and coil cord grip, on the frame respectively with the coil immersion tin device, coil impedance checkout gear and coil cord grip correspondence are provided with location of workpiece monitor and blocker, described coil immersion tin device comprises the wicking manipulator that is used for the pick-and-place workpiece, tin stove and robot drives assembly, the coil impedance checkout gear comprises the impedance detection instrument, alarm and detection head driven unit, the coil cord grip comprises line ball head and line ball head driven unit, described blocker comprises movable interception piece and interception piece driven unit, the signal input part of the signal output part connection control system of described location of workpiece monitor, the instruction output end of control system connects the robot drives assembly, detect driven unit and line ball driven unit, tackle the command reception end of fast driven unit, the testing result signal output part connection control system of coil impedance checkout gear and the signal input part of alarm.
Further, comprise also being arranged on being positioned at immersion tin device single clearance device before on the frame that described single clearance device comprises movable interception bar and interception bar driven unit, the command reception end of the instruction output end connection interception bar driven unit of control system;
Further, be positioned at least one standby conveying device is set after the immersion tin device, impedance detection device and cord grip are set along the conveying circuit of standby conveying device;
Further, be provided for workpiece is carried to the conveying robot of standby conveying device and carries driven unit from Work transfer device before described standby conveying device, the instruction output end of described control system connects the command reception end of conveying robot;
Further, described location of workpiece monitor is a position transducer;
Further, the Workpiece carrier of described Work transfer device is a conveyer belt.
The beneficial effect of utility model: the electrical micro-machine coil impedance machines of band wicking of the present utility model and line ball function, comprise control system, frame, the coil immersion tin device, the coil impedance checkout gear, coil cord grip and Work transfer device, described coil immersion tin device, coil impedance checkout gear and coil cord grip are successively set on the frame along the conveying circuit of Work transfer device, during machine works, workpiece is contained on the special fixture and is delivered to the coil immersion tin device successively by Work transfer device, coil impedance checkout gear and coil cord grip, the transducer that is arranged at each device place is sent to control system with the workpiece arriving signal, carry out wicking by control system control, impedance detection and line ball, realization three process one machine is finished automatically, improved production efficiency greatly, and avoided frequent week of coil then caused coil breakage, improved product percent of pass, avoid causing the waste of subsequent production, reduced production cost.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further described.
Accompanying drawing is a structural representation of the present utility model.
Embodiment
Accompanying drawing is a structural representation of the present utility model, as shown in the figure: comprise control system 7, frame and Work transfer device 1, landline along Work transfer device 1 sets gradually coil immersion tin device 3 on frame, coil impedance checkout gear 4 and coil cord grip 5, on the frame respectively with coil immersion tin device 3, coil impedance checkout gear 4 and coil cord grip 5 correspondences are provided with location of workpiece monitor and blocker 9, described coil immersion tin device 3 comprises the wicking manipulator that is used for the pick-and-place workpiece, tin stove and robot drives assembly, coil impedance checkout gear 4 comprises the impedance detection instrument, alarm and detection head driven unit, coil cord grip 5 comprises line ball head and line ball head driven unit, described blocker 9 comprises movable interception piece and interception piece driven unit, the signal input part of the signal output part connection control system 7 of described location of workpiece monitor, the instruction output end of control system 7 connects the robot drives assembly, detection head driven unit and line ball head driven unit, the command reception end of interception piece driven unit, the testing result signal output part connection control system 7 of coil impedance checkout gear 4 and the signal input part of alarm.
When machine is started working, each blocker is in the interception state, the coil clamping is delivered to described coil immersion tin device 3 places by Work transfer device 1 and is blocked the device interception on special fixture, position transducer 8 transfers to control system 7 with the workpiece arriving signal, control system 7 control robot drives assemblies driving wicking manipulators are picked up workpiece and are carried out wicking, after wicking is finished, the wicking manipulator is put back to original position with workpiece, control system 7 control blockers are let pass, workpiece continues to be delivered to coil impedance checkout gear 4 places by conveying device 1 and is blocked the device interception, position transducer 8 transfers to control system 7 with the workpiece arriving signal, control system 7 control coil detection head driven units drive detection head and compress coil the end of a thread, measure coil impedance, and testing result is sent to control system, control system judges whether testing result is normal, if it is undesired, then control alarm equipment alarm, if it is normal, then controlling blocker lets pass, line ball and clearance, workpiece continues to be delivered to coil cord grip 5 places by conveying device 1 and is blocked the device interception, position transducer 8 transfers to control system 7 with the workpiece arriving signal, control system 7 control line ball head driven unit drive pressure the end of a thread carry out line ball to coil, the automaticity height can effectively be avoided artificial all switch coils.
In the present embodiment, the electrical micro-machine coil impedance machines of described band wicking and line ball function also comprises and is arranged on the single clearance device 2 that is positioned on the frame before the immersion tin device 3, described single clearance device 2 comprises movable interception bar and interception bar driven unit, the instruction output end of control system 7 connects the command reception end of interception bar driven unit, be used for guaranteeing each only the clearance by a coil, avoid wicking position coil to pile up and cause conflict, influence automated production.
In the present embodiment, after being positioned at immersion tin device 3 at least one standby conveying device is set, conveying circuit along standby conveying device is provided with impedance detection device 4 and cord grip 5, before described standby conveying device, be provided for workpiece is carried to from Work transfer device the conveying robot 6 and the carrying driven unit of standby conveying device, the instruction output end of described control system 7 connects the command reception end of conveying robot 6, so that when checkout gear 4 place's coils are piled up, conveying robot 6 is carried to standby conveying circuit with coil, finishes detection, the work of line ball head equally.
In the present embodiment, described location of workpiece monitoring device is a position transducer, and low price is easy to obtain.
In the present embodiment, the Workpiece carrier of described Work transfer device 1 is conveyer belt, and is simple in structure, low cost of manufacture.
The utility model in use, because control system can accurately immersion tin device, impedance detection device and cord grip carry out wicking, impedance detection and line ball to coil successively, realization three process one machine is finished automatically, improved production efficiency greatly, and avoided effectively frequent week of coil then caused coil breakage, improve product percent of pass, reduced production cost.
Explanation is at last, above embodiment is only unrestricted in order to the explanation the technical solution of the utility model, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement the technical solution of the utility model, and not breaking away from the aim and the scope of technical solutions of the utility model, it all should be encompassed in the middle of the claim scope of the present utility model.
Claims (6)
1. electrical micro-machine coil impedance machines with wicking and line ball function, it is characterized in that: comprise control system (7), frame and Work transfer device (1), landline along Work transfer device (1) sets gradually coil immersion tin device (3) on frame, coil impedance checkout gear (4) and coil cord grip (5), on the frame respectively with coil immersion tin device (3), coil impedance checkout gear (4) and coil cord grip (5) correspondence are provided with location of workpiece monitor and blocker (9), described coil immersion tin device (3) comprises the wicking manipulator that is used for the pick-and-place workpiece, tin stove and robot drives assembly, coil impedance checkout gear (4) comprises the impedance detection instrument, alarm and detection head driven unit, coil cord grip (5) comprises line ball head and line ball head driven unit, described blocker (9) comprises movable interception piece and interception piece driven unit, the signal input part of the signal output part connection control system (7) of described location of workpiece monitor, the instruction output end of control system (7) connects the robot drives assembly, detection head driven unit and line ball head driven unit, the command reception end of interception piece driven unit, the testing result signal output part connection control system (7) of coil impedance checkout gear (4) and the signal input part of alarm.
2. the electrical micro-machine coil impedance machines of band wicking according to claim 1 and line ball function, it is characterized in that: also comprise being arranged on being positioned at coil immersion tin device (3) single clearance device (2) before on the frame, described single clearance device (2) comprises movable interception bar and interception bar driven unit, and the instruction output end of control system (7) connects the command reception end of interception bar driven unit.
3. the electrical micro-machine coil impedance machines of band wicking according to claim 1 and line ball function, it is characterized in that: be positioned at coil immersion tin device (3) at least one standby conveying device is set afterwards, coil impedance checkout gear (4) and coil cord grip (5) are set along the conveying circuit of standby conveying device.
4. the electrical micro-machine coil impedance machines of band wicking according to claim 4 and line ball function, it is characterized in that: be provided for workpiece is carried to the conveying robot (6) of standby conveying device and carries driven unit from Work transfer device before described standby conveying device, the instruction output end of described control system (7) connects the command reception end of conveying robot (6).
5. the electrical micro-machine coil impedance machines of band wicking according to claim 1 and line ball function is characterized in that: described location of workpiece monitor is position transducer (8).
6. the electrical micro-machine coil impedance machines of band wicking according to claim 1 and line ball function is characterized in that: the Workpiece carrier of described Work transfer device (1) is a conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920128289XU CN201533225U (en) | 2009-07-31 | 2009-07-31 | Micromotor coil impedance detection machine with dip tinning and line-pressing functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920128289XU CN201533225U (en) | 2009-07-31 | 2009-07-31 | Micromotor coil impedance detection machine with dip tinning and line-pressing functions |
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| Publication Number | Publication Date |
|---|---|
| CN201533225U true CN201533225U (en) | 2010-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920128289XU Expired - Fee Related CN201533225U (en) | 2009-07-31 | 2009-07-31 | Micromotor coil impedance detection machine with dip tinning and line-pressing functions |
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|---|---|
| CN (1) | CN201533225U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102647053A (en) * | 2012-05-08 | 2012-08-22 | 广安市超颖电子科技有限公司 | Automatic wire end blow-straight device of micro motor coil |
| CN102848043A (en) * | 2012-08-14 | 2013-01-02 | 惠州澳德电子有限公司 | Automatic tin immersion machine |
| CN104007125A (en) * | 2014-06-04 | 2014-08-27 | 东莞市瀛通电线有限公司 | Full automatic detection method of enamelled copper wire pinhole and equipment applying same |
| CN104135127A (en) * | 2014-08-07 | 2014-11-05 | 浙江盛越电子科技有限公司 | Automatic tin immersing and testing device and method for small motor coil |
| CN106771978A (en) * | 2016-12-30 | 2017-05-31 | 昆山元茂电子科技有限公司 | Multistation circuit board detecting system and detection method |
| CN106783157A (en) * | 2016-12-30 | 2017-05-31 | 天津市滨海电器有限公司 | A kind of magnetic coil full automatic production equipment |
| CN107511555A (en) * | 2017-08-22 | 2017-12-26 | 东莞市蓉工自动化科技有限公司 | A kind of full-automatic electronic coil soldering machine |
| CN108365715A (en) * | 2018-02-23 | 2018-08-03 | 河南欣余佳智能科技有限公司 | A kind of automation motor stator soldering machine |
| CN115007960A (en) * | 2022-07-19 | 2022-09-06 | 河北申科电子股份有限公司 | Wicking detection device |
-
2009
- 2009-07-31 CN CN200920128289XU patent/CN201533225U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102647053B (en) * | 2012-05-08 | 2013-09-25 | 广安市超颖电子科技有限公司 | Automatic wire end blow-straight device of micro motor coil |
| CN102647053A (en) * | 2012-05-08 | 2012-08-22 | 广安市超颖电子科技有限公司 | Automatic wire end blow-straight device of micro motor coil |
| CN102848043B (en) * | 2012-08-14 | 2016-08-10 | 惠州澳德电子有限公司 | A kind of automatic soldering machine |
| CN102848043A (en) * | 2012-08-14 | 2013-01-02 | 惠州澳德电子有限公司 | Automatic tin immersion machine |
| CN104007125B (en) * | 2014-06-04 | 2017-02-01 | 东莞市瀛通电线有限公司 | Full automatic detection method of enamelled copper wire pinhole and equipment applying same |
| CN104007125A (en) * | 2014-06-04 | 2014-08-27 | 东莞市瀛通电线有限公司 | Full automatic detection method of enamelled copper wire pinhole and equipment applying same |
| CN104135127A (en) * | 2014-08-07 | 2014-11-05 | 浙江盛越电子科技有限公司 | Automatic tin immersing and testing device and method for small motor coil |
| CN106771978A (en) * | 2016-12-30 | 2017-05-31 | 昆山元茂电子科技有限公司 | Multistation circuit board detecting system and detection method |
| CN106783157A (en) * | 2016-12-30 | 2017-05-31 | 天津市滨海电器有限公司 | A kind of magnetic coil full automatic production equipment |
| CN107511555A (en) * | 2017-08-22 | 2017-12-26 | 东莞市蓉工自动化科技有限公司 | A kind of full-automatic electronic coil soldering machine |
| CN107511555B (en) * | 2017-08-22 | 2020-04-21 | 东莞市蓉工自动化科技有限公司 | Full-automatic electronic coil wicking machine |
| CN108365715A (en) * | 2018-02-23 | 2018-08-03 | 河南欣余佳智能科技有限公司 | A kind of automation motor stator soldering machine |
| CN115007960A (en) * | 2022-07-19 | 2022-09-06 | 河北申科电子股份有限公司 | Wicking detection device |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100721 Termination date: 20140731 |
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| EXPY | Termination of patent right or utility model |