CN110961887A - Shaft pressing-in and welding production line - Google Patents
Shaft pressing-in and welding production line Download PDFInfo
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- CN110961887A CN110961887A CN201911319320.2A CN201911319320A CN110961887A CN 110961887 A CN110961887 A CN 110961887A CN 201911319320 A CN201911319320 A CN 201911319320A CN 110961887 A CN110961887 A CN 110961887A
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- press
- shaft
- production line
- welding
- manipulator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a shaft pressing-in and welding production line, which can automatically finish the actions of automatically taking, pressing-in, welding, removing slag and the like of disc parts and shaft parts through a feeding device, a first pressing-in device, a first demagnetizing device, a first discharging device, a first welding machine, a slag remover, a first mechanical arm arranged opposite to the first pressing-in device and a second mechanical arm arranged opposite to the first welding machine which are sequentially arranged.
Description
Technical Field
The invention relates to the technical field of shaft part press-in and welding production machinery, in particular to a shaft press-in and welding production line.
Background
At present, disc parts are pressed into a shaft for production, the disc parts are generally placed on a press-in machine, the shaft is placed in press-in holes of the disc parts, the shaft is pressed into the disc parts through the press-in machine, in the production process, two different parts are required to be assembled together, two parts are required to be fed, the disc parts are placed, pressed in, welded and deslagged, the whole production process is carried out, the processes are more, workers are required to continuously clamp, the disc parts are larger, the weight is also large, when the disc parts are produced in large batch, the working strength of a large number of hubs required by operators is high, the body strain is easily caused, the time spent is long, the working efficiency is low, the error ratio of calibration is large, the waste of actions is caused, the production efficiency is reduced, and the labor cost is improved.
Disclosure of Invention
In view of this, it is necessary to provide a shaft press-in and welding production line, which can automatically take and clamp a workpiece by using a manipulator, thereby improving production efficiency.
A shaft pressing-in and welding production line comprises: the method comprises the following steps: the device comprises a feeding device, a first press-in device, a first demagnetizing device, a first discharging device, a first welding machine, a slag remover, a first manipulator and a second manipulator, wherein the first manipulator is arranged opposite to the first press-in device; further comprising: and the controller is respectively connected with the feeding device, the first press-in device, the first demagnetizing device, the first discharging device, the first welding machine, the slag remover, the first manipulator and the second manipulator.
Further, the loading attachment includes: a disc feeding module and a shaft feeding module; the disc type feeding module comprises: material loading tray, extracting device and revolving stage.
Further, the first demagnetizing device comprises: demagnetizing conveyer belt and demagnetizing machine.
Furthermore, a discharging conveyer belt vertical to the production line is arranged on the first discharging device.
Furthermore, a first clamping table is arranged between the first demagnetizing device and the first discharging device, and a positioning block, an inductor and an isolating mechanism are arranged on the first clamping table.
Further, first manipulator and second manipulator are connected and are equipped with the tongs respectively, the tongs includes: the fixed plate, set up the dish type part tongs and the axle type part tongs of fixed plate.
Further, dish type part tongs are equipped with two, and its structure includes: the clamping device comprises a clamping cylinder fixed on a fixing plate, a pneumatic clamping jaw arranged on the clamping cylinder and a clamping jaw insert arranged on the pneumatic clamping jaw.
Furthermore, the pneumatic clamping jaws are arc-shaped and symmetrically arranged, and the pneumatic clamping jaws are fixed on a sliding block of the clamping cylinder.
Further, axle type part tongs includes: the clamping cylinder is fixed on the fixing plate, and the linear type clamping jaw is arranged on the clamping cylinder sliding block.
Furthermore, the first press-in device, the first demagnetizing device, the first discharging device and the first welding machine are respectively provided with the second press-in device, the second demagnetizing device, the second discharging device and the second welding machine at corresponding positions which take connecting lines of the first manipulator and the second manipulator as symmetry axes.
The invention provides a shaft pressing-in and welding production line, which can automatically finish the actions of automatically taking, pressing-in, welding, removing slag and the like of disc parts and shaft parts through a feeding device, a first pressing-in device, a first demagnetizing device, a first discharging device, a first welding machine, a slag remover, a first mechanical arm arranged opposite to the first pressing-in device and a second mechanical arm arranged opposite to the first welding machine which are sequentially arranged, does not need manual participation in the whole process, and has the beneficial effects that: the labor is saved greatly, the working efficiency is improved, the axis placing positions are consistent, the product quality is stable, and the production cost is reduced.
Drawings
Fig. 1 is a plan view of a shaft press-fitting and welding line according to the present invention.
Fig. 2 is a perspective view of a shaft press-fitting and welding production line according to the present invention.
Fig. 3 is a perspective view of a feeding device of a shaft press-in and welding production line according to the present invention.
Fig. 4 is a partially enlarged view of a shaft press-fitting and welding line a according to the present invention.
Fig. 5 is a perspective view of a claw in a shaft press-in and welding production line of the present invention 1.
Fig. 6 is a perspective view of a claw in a shaft press-in and welding production line of the present invention, fig. 2.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention
The shaft press-in and welding production line provided by the invention has the structure shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, and comprises:
the loading attachment 10, first push-in device 20, first demagnetizing device 30, first discharging device 40, first heat sealing machine 50, slagging-off machine 60 that set gradually and establish at the first manipulator 70 of first push-in device 20 opposite face and establish at the second manipulator 80 of first heat sealing machine 50 opposite face still include: the controller 90 respectively connected with the feeding device 10, the first press-in device 20, the first demagnetizing device 30, the first discharging device 40, the first fusion splicer 50, the slag remover 60, the first manipulator 70 and the second manipulator 80 logically controls each executing device through the controller 90 respectively, ensures that each executing device carries out ordered movement, and carries out ordered product taking by the first manipulator 70 and the second manipulator 80 to carry out corresponding process machining.
Specifically, the feeding device 10 includes: a disc feeding module 11 and a shaft feeding module 12; the tray type loading module 11 includes: go up charging tray 111, extracting device 112 and transfer table 113, through having piled up a plurality of dish parts on the charging tray 111, through extracting device 112 with dish part centre gripping to transfer table 113, after dish part is placed on transfer table 113, get the dish part by first manipulator 70 and press from both sides, realized that the automation of dish part snatchs.
Specifically, the first demagnetizing device 30 includes: the demagnetizing conveying belt 31 and the demagnetizing machine 32 are used for grabbing a semi-finished product pressed by the first pressing-in device 20 by the first mechanical hand 70 during production, preventing the semi-finished product from demagnetizing on the demagnetizing conveying belt 31, and conveying the semi-finished product to the demagnetizing machine 32 through the demagnetizing conveying belt 31, so that automatic demagnetizing of the semi-finished product is realized.
Specifically, be equipped with on the first discharging device 40 with production line vertically ejection of compact conveyer belt 41, the finished product that will assemble is transmitted away from the assembly line through ejection of compact conveyer belt 41, makes the finished product transmit away, accomplishes automatic discharging.
Specifically, a first clamping table 100 is arranged between the first demagnetizing device 30 and the first discharging device 40, a positioning block 101, an inductor 102 and an isolation mechanism 103 are arranged on the first clamping table 100, the positioning block 101 positions the semi-finished workpieces conveyed from the demagnetizing conveying belt 31, the sensor 102 is connected to the controller 90 for sensing the presence of the semi-finished workpieces, if the semi-finished workpiece controller 90 controls the second manipulator 80 to grab the semi-finished workpiece, the second manipulator 80 grabs the semi-finished workpiece and then places the semi-finished workpiece on the first welding machine 50 to weld the semi-finished workpiece, so as to realize automatic feeding of welding, when the first welding machine 50 is welded, the second manipulator 80 picks the welded workpiece and puts the workpiece into the slag remover 60 to remove the welding slag, after the welding slag is removed, the workpiece is placed on the discharging conveyor belt 41 by the second mechanical arm 80, and the finished product is conveyed to a collector outside the production.
Specifically, the first manipulator 70 and the second manipulator 80 are respectively provided with a gripper 71, and the gripper 71 includes: the fixing plate 72, a disc part gripper 73 and a shaft part gripper 74 are arranged on the fixing plate 72.
Specifically, the disc part grippers 73 are two in number, and the structure thereof includes: a clamping cylinder 75 fixed on the fixing plate 72, a pneumatic clamping jaw 76 arranged on the clamping cylinder 75 and a clamping jaw insert 77 arranged on the pneumatic clamping jaw 76.
Specifically, the pneumatic clamping jaws 76 are arc-shaped and symmetrically arranged, and the pneumatic clamping jaws 76 are fixed on a sliding block of the clamping cylinder 75.
Specifically, the shaft part gripper 74 includes: a clamping cylinder 81 fixed on the fixing plate 72, and a linear type clamping jaw 82 arranged on a sliding block of the clamping cylinder 81.
Specifically, the first press-in device 20, the first demagnetizing device 30, the first discharging device 40, the first welding machine 50 are respectively provided with the second press-in device 201, the second demagnetizing device 301, the second discharging device 401, and the second welding machine 501 at corresponding positions taking a connecting line of the first manipulator 70 and the second manipulator 80 as a symmetry axis, and the controller 90 is respectively connected with the second press-in device 201, the second demagnetizing device 301, the second discharging device 401, and the second welding machine 501, and the workpieces are automatically captured by setting the first manipulator 70 and the second manipulator 80 to two symmetrical production lines at the same time, so that the utilization rate of the manipulators is improved, the production speed is also improved, and meanwhile, the assembly line structure is relatively compact, and the space of a workshop is saved.
In summary, according to the shaft press-in and welding production line provided by the invention, through the sequentially arranged feeding device, the first press-in device, the first demagnetizing device, the first discharging device, the first welding machine, the slag remover, the first manipulator arranged opposite to the first press-in device and the second manipulator arranged opposite to the first welding machine, the automatic material taking, press-in, welding, slag removing and other actions of the disc parts and the shaft parts can be automatically completed, the whole process does not need manual participation, and the shaft press-in and welding production line has the beneficial effects that: the labor is saved greatly, the working efficiency is improved, the axis placing positions are consistent, the product quality is stable, and the production cost is reduced.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a shaft is impressed, butt fusion production line which characterized in that includes: the device comprises a feeding device, a first press-in device, a first demagnetizing device, a first discharging device, a first welding machine, a slag remover, a first manipulator and a second manipulator, wherein the first manipulator is arranged opposite to the first press-in device; further comprising: and the controller is respectively connected with the feeding device, the first press-in device, the first demagnetizing device, the first discharging device, the first welding machine, the slag remover, the first manipulator and the second manipulator.
2. The shaft press-in and welding production line according to claim 1, characterized in that: the loading attachment includes: a disc feeding module and a shaft feeding module; the disc type feeding module comprises: material loading tray, extracting device and revolving stage.
3. The shaft press-in and welding production line according to claim 1, characterized in that: the first demagnetizing device comprises: demagnetizing conveyer belt and demagnetizing machine.
4. The shaft press-in and welding production line according to claim 1, characterized in that: and the first discharging device is provided with a discharging conveyer belt vertical to the production line.
5. The shaft press-in and welding production line according to claim 1, characterized in that: and a first clamping table is arranged between the first demagnetizing device and the first discharging device, and a positioning block, an inductor and an isolating mechanism are arranged on the first clamping table.
6. The shaft press-in and welding production line according to claim 1, characterized in that: first manipulator and second manipulator are connected and are equipped with the tongs respectively, the tongs includes: the fixed plate, set up the dish type part tongs and the axle type part tongs of fixed plate.
7. The shaft-driving, welding line of claim 6, wherein: dish type part tongs are equipped with two, and its structure includes: the clamping device comprises a clamping cylinder fixed on a fixing plate, a pneumatic clamping jaw arranged on the clamping cylinder and a clamping jaw insert arranged on the pneumatic clamping jaw.
8. The shaft press-in and welding production line according to claim 7, wherein: the pneumatic clamping jaw is arc-shaped and symmetrically arranged, and the pneumatic clamping jaw is fixed on a sliding block of the clamping cylinder.
9. The shaft-driving, welding line of claim 6, wherein: axle type part tongs includes: the clamping cylinder is fixed on the fixing plate, and the linear type clamping jaw is arranged on the clamping cylinder sliding block.
10. The shaft press-in and welding production line according to claim 1, characterized in that: the first press-in device, the first demagnetizing device, the first discharging device and the first welding machine are respectively arranged at corresponding positions with connecting lines of the first mechanical arm and the second mechanical arm as symmetry axes, and the second press-in device, the second demagnetizing device, the second discharging device and the second welding machine are arranged at corresponding positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911319320.2A CN110961887A (en) | 2019-12-19 | 2019-12-19 | Shaft pressing-in and welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911319320.2A CN110961887A (en) | 2019-12-19 | 2019-12-19 | Shaft pressing-in and welding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110961887A true CN110961887A (en) | 2020-04-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911319320.2A Pending CN110961887A (en) | 2019-12-19 | 2019-12-19 | Shaft pressing-in and welding production line |
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| Country | Link |
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| CN (1) | CN110961887A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111716104A (en) * | 2020-07-10 | 2020-09-29 | 精进百思特电动（上海）有限公司 | Production line for assembling magnetic steel on iron core |
| CN113857805A (en) * | 2021-09-29 | 2021-12-31 | 惠州市正牌科电有限公司 | Automatic assembling machine for tact switch |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2647462A1 (en) * | 2012-04-06 | 2013-10-09 | Exrod | Electrode changer with translation driving means for grips |
| CN105245063A (en) * | 2015-11-02 | 2016-01-13 | 舟山市智海技术开发有限公司 | Apparatus of pressing rotor spindle during motor circling |
| CN105269000A (en) * | 2015-01-21 | 2016-01-27 | 油机机械工业（中国）有限公司 | Automated multi-station production line for disc parts |
| CN107499214A (en) * | 2017-10-14 | 2017-12-22 | 江苏荣胜长江塑业有限公司 | Girth of rings handle and bearing pin assembly system are cut in a kind of vehicle inside decoration turn compacting |
| CN109366141A (en) * | 2018-10-19 | 2019-02-22 | 长兴佰菲特机械有限公司 | A kind of oil pump automatic and accurate assembly |
-
2019
- 2019-12-19 CN CN201911319320.2A patent/CN110961887A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2647462A1 (en) * | 2012-04-06 | 2013-10-09 | Exrod | Electrode changer with translation driving means for grips |
| CN105269000A (en) * | 2015-01-21 | 2016-01-27 | 油机机械工业（中国）有限公司 | Automated multi-station production line for disc parts |
| CN105245063A (en) * | 2015-11-02 | 2016-01-13 | 舟山市智海技术开发有限公司 | Apparatus of pressing rotor spindle during motor circling |
| CN107499214A (en) * | 2017-10-14 | 2017-12-22 | 江苏荣胜长江塑业有限公司 | Girth of rings handle and bearing pin assembly system are cut in a kind of vehicle inside decoration turn compacting |
| CN109366141A (en) * | 2018-10-19 | 2019-02-22 | 长兴佰菲特机械有限公司 | A kind of oil pump automatic and accurate assembly |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111716104A (en) * | 2020-07-10 | 2020-09-29 | 精进百思特电动（上海）有限公司 | Production line for assembling magnetic steel on iron core |
| CN113857805A (en) * | 2021-09-29 | 2021-12-31 | 惠州市正牌科电有限公司 | Automatic assembling machine for tact switch |
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Application publication date: 20200407 |
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