CN201196587Y - Ultra-deviation load detection apparatus of digital container - Google Patents
Ultra-deviation load detection apparatus of digital container Download PDFInfo
- Publication number
- CN201196587Y CN201196587Y CNU2008201148468U CN200820114846U CN201196587Y CN 201196587 Y CN201196587 Y CN 201196587Y CN U2008201148468 U CNU2008201148468 U CN U2008201148468U CN 200820114846 U CN200820114846 U CN 200820114846U CN 201196587 Y CN201196587 Y CN 201196587Y
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- container
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- overloading
- carrying platform
- weighing
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Abstract
The utility model relates to a digital container over and uneven load detection device, which comprises a bearing platform for weighing the container, weighing sensors arranged under the weighing platform, and a weighing instrument system and a computer system which are connected with the weighing sensor, wherein the weighing instrument system is used to detect the force applied by the container on each weighing sensor and transmit the applied force to the computer system to calculate an eccentric value of a coordinate of the container, and acquire, process and print out data. The weight of the container, load difference between two steering frames, and positions of eccentric loads of longitudinal and transverse central lines are detected and displayed at the same time. Meanwhile, information on uneven load and overload is displayed and an alarm is sound.
Description
Technical field
The utility model relates to the platform weighing device, the overload of concrete a kind of freight container, lay particular stress on, metering outfit that unbalance loading detects.
Background technology
Because encased conveying has many superiority, so encased conveying has become the main mode in the transportation.But in the encased conveying overweight, lay particular stress on, unbalance loading given to transport safely and brought very big harm.In order to ensure transporting safely, must control in the source, exactly container being surpassed unbalance loading detects, if do not carry out source control, in case container has super unbalance loading, after container is loaded onto lorry, just cause lorry " about serious unbalance loading " and cause phenomenon such as this car " the serious unbalance loading in front and back " (promptly two bogie bear weight difference excessive), cause regular " in spite of illness " transportation, even the peril that lorry derails may take place thus also.Equally, in international combined transport, carry preceding super unbalance-loading detecting device,, can not propose related data though naked eyes can find to have the unbalance loading situation when the sign indicating number case owing to be correlated with, just can not require the clientage to carry out OOBA (out of box audit) or refusal acknowledgement of consignment, guarantee to transport safely thereby can not in time remove a hidden danger.Be sought after installing the overloading and unbalanced loading of container pick-up unit in order to carry out source control.The domestic and international at present special-purpose metering outfit that still overloading and unbalanced loading of container is not detected.
Summary of the invention
The purpose of this utility model is to provide a kind of and can demonstrates laying particular stress on of freight container general assembly (TW), container by numeral, and the digital overloading and unbalanced loading of container pick-up unit that can write down, print, export.
The purpose of this utility model is achieved through the following technical solutions.
A kind of digital overloading and unbalanced loading of container pick-up unit, the carrying platform that has a container to weigh, LOAD CELLS is installed below carrying platform, the weighing instrument system is connected in LOAD CELLS by cable, the other end of weighing instrument system is connected to computer system by cable, detect container by the weighing instrument system and act on power on each LOAD CELLS, send into computer system, calculate the eccentricity value of container coordinate.
Described carrying platform is the carrying platform of steel construction, and its each edge symmetry is equipped with register pin; Two groups of register pins are arranged in respectively on two flat surface that height interlaces---and 20 Foot containers are weighed and are detected carrying platform and the 40 Foot containers detection carrying platform of weighing; Can these the two kinds carrying detection platform of weighing be the identical platform face also, two groups of register pins be arranged on the identical platform face, and every group is provided with four.
The described carrying platform of weighing is provided with the water conservancy diversion slide plate of vertical and horizontal in the position corresponding to container Corner Strapped hole.
The carrying platform of described steel construction is the whole steel construction piece of shaped steel assembly welding, and four angles of platform are provided with the counterweight assembly that is combined by different quality value counterweight.The bottom margin of carrying platform is provided with 8 groups of rod-pulling type stop means---limit pull rod, the oscillating bearing of the two ends configuration band self-lubricating of this limit pull rod.
Described two groups of register pins can adopt the rotary structure of band cylinder positioning body, and are provided with anti-rotation locating slot.
Described LOAD CELLS is selected pinpoint accuracy, high stability for use and is had the LOAD CELLS of the anti-mechanism that topples; The quantity of set LOAD CELLS is no less than 3.
The weighing instrument system integration in the casing of computer system, machine becomes one, this computing machine is supporting corresponding software system, the light prompt system that can show the super inclined to one side situation of institute's survey container center of gravity is equipped with and, also be furnished with printer, realize daily testing result record, return and to look into and report printing.
Advantage of the present utility model is as follows
(1) weighing platform accurately designs through strictness, can detect the freight container of 20 feet and 40 feet.Current shipping TEU (Twenty-foot Equivalent Unit) mainly is these two kinds of specifications, has ubiquity so the utility model detects freight container.
(2) the input sensitivity height of each passage of weighing system.
(3) accurately and rapidly detect the general assembly (TW) of container, the weight difference of two bogie load capacities; The weight unbalance loading position of the longitudinal and transverse center line of container, the i.e. coordinate of the relative container geometric center of container center of gravity.
Description of drawings
Fig. 1 is a general structure synoptic diagram of the present utility model;
Fig. 2 is not in one plane detection platform side views of two groups of register pins;
Fig. 3 is the vertical view of carrying platform;
Fig. 4 is coexist detection platform side views on the plane of two groups of register pins;
Fig. 5 for the utility model implement another kind of situation---fair water fin is connected the synoptic diagram on the platform base.
Among the figure: 1, carrying platform, 2,20 forty equivalent unit 40 register pins, 3, fair water fin, 4,40 forty equivalent unit 40 register pins, 5, LOAD CELLS, 6, LOAD CELLS and weighing instrument system stube cable, 7, the weighing instrument system, 8, the weighing instrument system is connected communication cable with computer system, and 9, computer detection system, 10, computer system and printer stube cable, 11, printer, 12, computer system and pilot lamp stube cable, 13, indicator lamp system, 14,20 forty equivalent unit 40s, 15,40 forty equivalent unit 40s, 16, the counterweight assembly, 17, oscillating bearing, 18, limit pull rod.
Embodiment
Referring to Fig. 1, constituting main body of the present utility model is a strict accurately container weighing platform 1 of design, for shown in the figure can detect the special carrying platform that 20 forty equivalent unit 40s can detect 40 forty equivalent unit 40s again; The parts such as microcomputer system 9 that also comprise a cover LOAD CELLS 5, weighing instrument system 7, implementation data collection, processing, printout, system operation control.
Principle of work of the present utility model is: utilize the 5 pairs of carrying platforms 1 of LOAD CELLS more than three or three to make horizontal support; Carrying platform 1 is provided with two groups of register pins 2,4 can accurately locate container on platform; Register pin 2 is the usefulness for 20 forty equivalent unit 40s, and register pin 4 is for the usefulness of 40 forty equivalent unit 40s.The Position Design of register pin, require to guarantee container put platform after its geometric center overlap with the geometric center point of platform.LOAD CELLS 5 inserts weighing instrument system 7 by cable 6, and each fulcrum is counted separately heavily; Computer detection system 9 is connected with weighing instrument system 7 by communication interface cable 8, and the loadometer on each fulcrum LOAD CELLS 5 of scanning detection is calculated the general assembly (TW) of container and laid particular stress on; Suffered load on coordinate by the relative platform geometric center of each LOAD CELLS and the LOAD CELLS calculates the coordinate X of the relative platform geometric center of position of center of gravity for container and the numerical value of Y.Because design guarantees the geometric center of platform and the geometric center of container and coincide, so the X of gained and Y value also are the barycentre offsets of container.Computer detection system 9 has special-purpose calibration procedure to be calibrated device, and the assurance device testing result accurately, reliably.Computer recording is preserved the result who is surveyed, and also can pass through printer 11 output reports.
Referring to accompanying drawing 2, weighing unit of the present utility model comprises steel construction carrying platform 1, container register pin 2 and 4, container deflector---fair water fin 3 and LOAD CELLS 5.The steel construction carrying platform adopts the whole steel construction of shaped steel assembly welding, in order to guarantee the weight balancing of whole steel structure platform, four jiaos counterweight assembly 16 is set at platform, and each counterweight assembly is combined by the counterweight of polylith different quality value.Platform also is provided with 8 groups of rod-pulling type stop means---limit pull rod 18, and the oscillating bearing 17 of self-lubricating is with in the two ends configuration of limit pull rod 18, avoids the horizontal jitter of platform, can guarantee that again vertical direction is unaffected.
Referring to accompanying drawing 3, carrying platform has two groups of register pins, and one group for measuring 40 forty equivalent unit 40s, another group is for measuring 20 forty equivalent unit 40s, be arranged on two planes (asking for an interview Fig. 2), or two groups of register pins all in one plane (ask for an interview Fig. 4), every group has four register pins.Register pin adopts the rotary structure of band cylinder positioning body, and anti-rotation locating slot is set, and also comprises being used for container is placed into deflector on the carrying platform.The water conservancy diversion slide plate of vertical and horizontal is set in the position in corresponding container Corner Strapped hole in addition, prevents that the container contraposition is inaccurate.
Referring to accompanying drawing 5, be another kind of situation of the present utility model: promptly deflector is directly installed on the basis of carrying platform.
The detecting element of weighing of the present utility model mainly is a LOAD CELLS 5, should select the LOAD CELLS of pinpoint accuracy, high stability for use.LOAD CELLS has the anti-mechanism that topples, and the upper plate of the detection components of weighing and the base plate of pin assembly respectively are provided with registration holes, guarantees that the dynamometry center of sensor overlaps with container register pin center.Weigh detecting element by the base firm fixation in shallow foundation hole or do not have on the fixed table top of foundation ditch.
During work, at first start-up system is operated the microcomputer system of control, System self-test, wait for and log-in interface occurs after 5 seconds, do the work before measuring, as parameter setting, specifications of container, container number, censorship unit or the like, when confirming to click zero setting after weighing platform steadily.Hang container to weighing platform, container positioning pin column on the deflector of platform and the platform is asked for an interview accompanying drawing 2,4,5 to the access position.If 20 forty equivalent unit 40s just fall into positioning pin column 2,40 forty equivalent unit 40s of the middle part of platform and then fall into positioning pin column 4.After treating that container steadily, " the determining " in the click system begins to measure, the red blue flash of the pilot lamp in the upper right corner is bright, and after the result showed, pilot lamp 13 was parked in green position, on the fixed position, numerical value is to show that just often word is a black, shows The Scarlet Letter if data transfinite to every numerical value respectively.Click " storage ", preserve this measurement result to database.Click " printing ", output results to printer and print.
Click " return and look into " function, provide the retrieval of historical data to print.
Claims (8)
1. digital overloading and unbalanced loading of container pick-up unit, it is characterized in that: it comprises the carrying platform (1) that container is weighed, in carrying platform (1) below LOAD CELLS (5) is installed, weighing instrument system (7) is connected in LOAD CELLS (5) by cable (6), the other end of weighing instrument system (7) is connected to computer system (9) by cable (6), detect container by weighing instrument system (7) and act on power on each LOAD CELLS (5), send into computer system (9), calculate the eccentricity value of container coordinate.
2. digital overloading and unbalanced loading of container pick-up unit according to claim 1 is characterized in that: described carrying platform (1) is the carrying platform of steel construction, and its each edge symmetry is equipped with register pin (2) and register pin (4); Described two groups of register pins (2) and register pin (4) are arranged in respectively on two flat surface that just interlace; Or two groups of register pins---register pin (2) and register pin (4) are positioned on the flat surface, and every group is provided with four.
3. digital overloading and unbalanced loading of container pick-up unit according to claim 1 is characterized in that: described carrying platform (1) is provided with the water conservancy diversion slide plate (3) of vertical and horizontal in the position corresponding to container Corner Strapped hole.
4. digital overloading and unbalanced loading of container pick-up unit according to claim 1 and 2, it is characterized in that: the carrying platform of described steel construction (1) is the whole steel construction piece of shaped steel assembly welding, and four angles of platform (1) are provided with the counterweight assembly (16) that is combined by different quality value counterweight.
5. digital overloading and unbalanced loading of container pick-up unit according to claim 1, it is characterized in that: the dual-side of described carrying platform (1) is provided with eight groups of rod-pulling type stop means---limit pull rod (18), the oscillating bearing (17) of the two ends configuration band self-lubricating of this limit pull rod (18).
6. digital overloading and unbalanced loading of container pick-up unit according to claim 2 is characterized in that: described register pin (2), register pin (4) adopt the rotary structure of band cylinder positioning body, and are provided with anti-rotation locating slot.
7. digital overloading and unbalanced loading of container pick-up unit according to claim 2 is characterized in that: described LOAD CELLS (5) is selected pinpoint accuracy, high stability for use and is had the sensor of the anti-mechanism that topples; The quantity of LOAD CELLS (5) is no less than 3.
8. digital overloading and unbalanced loading of container pick-up unit according to claim 1, it is characterized in that: described weighing instrument system (7) is integrated in the casing of computer system (9), machine becomes one, this computing machine is supporting corresponding software system, the light prompt system (13) that can show the super inclined to one side situation of institute's survey container center of gravity is equipped with and, also be furnished with printer (11), realize daily testing result record, return and to look into and report printing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2008201148468U CN201196587Y (en) | 2008-05-22 | 2008-05-22 | Ultra-deviation load detection apparatus of digital container |
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CNU2008201148468U CN201196587Y (en) | 2008-05-22 | 2008-05-22 | Ultra-deviation load detection apparatus of digital container |
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CN201196587Y true CN201196587Y (en) | 2009-02-18 |
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CNU2008201148468U Expired - Lifetime CN201196587Y (en) | 2008-05-22 | 2008-05-22 | Ultra-deviation load detection apparatus of digital container |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103542920A (en) * | 2012-07-17 | 2014-01-29 | 北京东方威特称重设备***有限公司 | Movable overload and unbalanced load detecting device for container |
CN104596621A (en) * | 2013-10-31 | 2015-05-06 | 珠海格力电器股份有限公司 | Weighing device, weighing production line and product weighing method |
CN106741084A (en) * | 2017-01-18 | 2017-05-31 | 北京爱情说科技有限公司 | One kind climbs building haulage equipment intelligent assistance system |
CN106932074A (en) * | 2015-12-30 | 2017-07-07 | 天津华北衡器有限公司 | A kind of new spliced container static state unbalance loading testing agency |
CN106932075A (en) * | 2015-12-30 | 2017-07-07 | 天津华北衡器有限公司 | A kind of new container static state unbalance loading testing agency |
CN108106782A (en) * | 2017-12-19 | 2018-06-01 | 西安铁路局科学技术研究所 | A kind of dynamic hanging type overloading and unbalanced loading of container detection method |
CN110296792A (en) * | 2019-05-17 | 2019-10-01 | 中国铁路成都局集团有限公司计量所 | A kind of method of freight container unbalance loading calibration |
CN111928931A (en) * | 2020-06-22 | 2020-11-13 | 赛摩智能科技集团股份有限公司 | Container weighing system and loading weighing monitoring method |
CN113525441A (en) * | 2020-04-20 | 2021-10-22 | 中车唐山机车车辆有限公司 | Cargo loading method and system for freight motor train unit |
-
2008
- 2008-05-22 CN CNU2008201148468U patent/CN201196587Y/en not_active Expired - Lifetime
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103542920A (en) * | 2012-07-17 | 2014-01-29 | 北京东方威特称重设备***有限公司 | Movable overload and unbalanced load detecting device for container |
CN104596621A (en) * | 2013-10-31 | 2015-05-06 | 珠海格力电器股份有限公司 | Weighing device, weighing production line and product weighing method |
CN104596621B (en) * | 2013-10-31 | 2019-04-26 | 珠海格力电器股份有限公司 | The method of weighing device, weigh production line and weighing products |
CN106932074A (en) * | 2015-12-30 | 2017-07-07 | 天津华北衡器有限公司 | A kind of new spliced container static state unbalance loading testing agency |
CN106932075A (en) * | 2015-12-30 | 2017-07-07 | 天津华北衡器有限公司 | A kind of new container static state unbalance loading testing agency |
CN106741084A (en) * | 2017-01-18 | 2017-05-31 | 北京爱情说科技有限公司 | One kind climbs building haulage equipment intelligent assistance system |
CN108106782A (en) * | 2017-12-19 | 2018-06-01 | 西安铁路局科学技术研究所 | A kind of dynamic hanging type overloading and unbalanced loading of container detection method |
CN108106782B (en) * | 2017-12-19 | 2019-06-18 | 西安铁路局科学技术研究所 | A kind of dynamic hanging type overloading and unbalanced loading of container detection method |
CN110296792A (en) * | 2019-05-17 | 2019-10-01 | 中国铁路成都局集团有限公司计量所 | A kind of method of freight container unbalance loading calibration |
CN113525441A (en) * | 2020-04-20 | 2021-10-22 | 中车唐山机车车辆有限公司 | Cargo loading method and system for freight motor train unit |
CN111928931A (en) * | 2020-06-22 | 2020-11-13 | 赛摩智能科技集团股份有限公司 | Container weighing system and loading weighing monitoring method |
CN111928931B (en) * | 2020-06-22 | 2022-03-08 | 赛摩智能科技集团股份有限公司 | Container weighing system and loading weighing monitoring method |
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Granted publication date: 20090218 |