Summary of the invention
It is little that purpose of the present invention is exactly a kind of side's resistance that provides for the deficiency that solves prior art, big temperature coefficient of resistance and controlled, with low cost, reliable in quality, good electrical properties and dielectric paste, the rare earth thick film circuit rare earth base metal resistor slurry that electrocondution slurry wettability compatibility is good based on metal substrate.
Another object of the present invention provides a kind of preparation method of above-mentioned rare earth resistance slurry.
The present invention adopts following technical scheme to realize above-mentioned purpose: the rare earth thick film circuit rare earth resistance pastes that the present invention is based on metal substrate, be made up of function phase component copper zinc yttrium composite powder and microcrystalline glass powder and organic solvent carrier, the weight ratio of function phase component and organic solvent carrier is: (65~85): (35~15).
Described function phase component copper zinc yttrium composite powder and microcrystalline glass powder are formed the solid phase composition, and the weight ratio of copper zinc yttrium composite powder and devitrified glass is in the solid phase composition: (75~55): (25~45).
The weight ratio of copper, zinc, yttrium is in the described copper zinc yttrium composite powder: (62~40): (35~45):
(3~15), the particle diameter of copper zinc yttrium composite powder is all less than 3 μ m; Copper zinc yttrium composite powder is the base metal slurry.
Described microcrystalline glass powder is CaO SiO
2-Al
2O
3-B
2O
3-Bi
2O
3-La
2O
3Microcrystalline glass in series.Each oxide weight ratio is: SiO
220~60%, Al
2O
35~35%, CaO10~35%, Bi
2O
310~30%, B
2O
31~10%, La
2O
30.3 TiO~12%,
21~8%, ZrO
21~10%.
The weight ratio of described each component of organic solvent carrier: terpinol 68~78%, tributyl citrate 2~18%, ethyl cellulose 0.4~9%, NC Nitroncellulose 0.4~9%, hydrogenation castor oil 0.1~6%, lecithin 0.1~6%.
The present invention is based on the preparation technology of the rare earth thick film circuit resistance slurry of metal substrate, it is characterized in that, it comprises following processing step:
At first prepare microcrystalline glass powder, copper zinc yttrium composite powder, dispose organic solvent carrier; Stand-by;
Carrying out the rare earth resistance slurry then comprehensively modulates: the function phase constituent is made up of copper zinc yttrium composite powder and microcrystalline glass powder, is in proportion: (75~55): (25~45); And by function mutually and organic solvent carrier composition, ratio is: (65~85): (35~15), and solid phase powder, the organic solvent carrier three-high mill of packing into is rolling; With viscosimeter testing size viscosity, viscosity number is 150~200PaS/RPM.
Wherein, the microcrystalline glass powder preparation is with following proportion raw material (weight % ratio) SiO
220~60%, Al
2O
35~35%, CaO10~35%, Bi
2O
310~30%, B
2O
31~10%, La
2O
30.3 TiO~12%,
21~8%, ZrO
21~10%, the crucible of packing into after in the three-dimensional blender machine, mixing, place the high-temperature smelting pot melting, smelting temperature is 1100~1450 ℃, be incubated after 1~3 hour, fast glass melts immersed shrend in the cold water, obtain little slag, with the little slag of the glass agate ball bucket of packing into, obtain particle diameter with star-like ball mill ball milling and constitute less than 3 microns glass micro mist.
Described copper zinc yttrium composite powder preparation technology is (62~40) with the weight ratio of following proportion raw material copper, zinc, yttrium powder: (35~45): (3~15); The particle diameter of copper zinc yttrium composite powder is all less than 3 μ m; The three-dimensional blender machine of packing into mixes and obtains composite powder, and it is stand-by to bottle.
The configuration of described organic solvent carrier: main solvent, thickener, surfactant, thixotropic agent, gelling agent etc. in the organic solvent carrier are dissolved a few hours by a certain percentage in 80~100 ℃ water.Various raw material weight proportionings are: terpinol 68~78%, tributyl citrate 2~18%, ethyl cellulose 0.4~9%, NC Nitroncellulose 0.4~9%, hydrogenation castor oil 0.1~6%, lecithin 0.1~6%.Adjust amount of thickener, the viscosity of organic solvent carrier is adjusted in the scope of 150~280mPas.
The features and advantages of the present invention are:
1, by domestic and international thick film circuit is researched and analysed with electric slurry physics, chemical property and processing performance, Rare Earth Lanthanum (La) and yttrium (Y) are mixed in decision in electric slurry, experimental results show that the function phase, bonding mutually in because the adding of Rare Earth Lanthanum and yttrium, the electrical property of slurry, wettability, intermiscibility, intermolecular linkage bond strength and manufacturability all improve a lot.By to SiO
2-Al
2O
3-CaO-Bi
2O
3-B
2O
3-La
2O
3Rare earth microcrystalline glass formula and preparation technology are determined in the dynamic analysis that the microcrystalline glass in series coefficient of expansion, vitrification point, glass transition temperature and forming core are grown up.Make it the coefficient of expansion and the metal substrate coupling of the resistor track layer that constitutes with the base metal composite powder, and, effectively reduce cost in conjunction with firm.
2, adopt rare-earth oxidation yttrium (Y
2O
3) and lanthanum (La) additive package, can reduce sintering temperature, acceleration of sintering improves technology, raises the efficiency, and saves the energy, and yttrium can strengthen stainless non-oxidizability and ductility, improves bond strength; In the Al-Zr alloy pulp, add a small amount of yttrium-rich RE, improve the alloy conductive rate; In copper base metal kirsite slurry, add yttrium, improve conductivity and mechanical strength, satisfy the requirement of thick film circuit low square resistance.
3, Rare Earth Lanthanum (La) is mixed and can greatly be changed sintering character, microstructure, density, phase composition and the physical and mechanical property of microcrystal glass material and function phase, thereby improve the strong bond strength of wettability, compatibility and molecule of dielectric strength, electric property, processing performance and the electric slurry of rare earth thick film circuit electric heating element, improve technology, significantly improve the product fine rate.
4, rare earth thick film circuit rare earth resistance pastes printing performance of the present invention, sintering character are good.With dielectric paste, conductor paste good wettability and intermiscibility are arranged.
5, based on heightened awareness to each organic solvent mechanism in the rare earth slurry, with the main solvent of different boiling and evaporation rate in proportion preparation rationally make slurry evenly volatilization and discharging in processes such as printing, oven dry, sintering, avoid solvent to concentrate volatilization to form defectives such as cracking, pin hole, effectively improve product qualified rate.
6, in the organic solvent prescription, select for use fine solvent such as hydrogenation castor oil to make thixotropic agent, make slurry have good thixotropy and anti-heavy effect to form good colloform texture.
The present invention joins rare earth function electric slurry and can not only prepare preparing on the metal substrate on devitrified glass, pottery and other metal and nonmetal substrate, can not only prepare in the plane, can also prepare on curved surface, and the purposes scope is quite extensive.
The technology of the present invention material does not need dependence on import, and 100% production domesticization reduces noble metal dosage, and with low cost, material consumption is few, and is energy-conservation.Meet the requirement of the new road toward industrialization (high in technological content, good in economic efficiency, low in resources consumption, low in the pollution of the environment) of the recycling economy that China advocates, and very strong foreign exchange earning prospect is arranged.
The present invention is by adjusting base metal slurry function phase constituent, content and sintering process, this rare earth resistance slurry can be compatible with dielectric paste with multiple metal substrate, and rare earth thick film circuit of the present invention is applicable to ferrite series stainless steel substrate with base metal rare earth resistance slurry and technology of preparing thereof.For example: GB trade mark 1Cr15,1Cr17,00Cr12 etc.External trade mark 429#, 430#, 410L# etc.
Each function is filled a prescription mutually and is all contained rare earth element yttrium (Y) and lanthanum (La).Owing to added rare earth metal yttrium and lanthanum, the compatibility of slurry, wettability, electrical property, manufacturability, adaptability have remarkable improvement to improve, and rare earth thick film circuit rare earth resistance pastes is gained the name thus.Application and Development based on the rare earth thick film circuit electric slurry success of metal substrate has ground-breaking innovative significance.By it is the development space that the Application and Development of copper (Cu) zinc (Zn) yttrium (Y) lanthanum (La) base metal resistor slurry has been expanded the thick film circuit electric heating element greatly.
Adjust function phase constituent, content and sintering process in formula range of the present invention, this resistance slurry can be compatible with multiple metal substrate dielectric paste.For example: aluminum oxide substrate (Al
2O
3), aluminium nitride (AIN) substrate, crystallite glass substrate, metal alloy aluminium, titanium alloy substrate etc.Rare earth thick film circuit of the present invention is applicable to ferrite series stainless steel substrate with rare earth resistance slurry and technology of preparing thereof.For example: GB trade mark 1Cr15,1Cr17,00Cr12 etc.; External trade mark 429#, 430#, 410L# etc.
Wherein metal substrate 1Cr15 (429#) 00Cr12 (410L#) is that 1Cr17 (430#) improves steel grade, and its manufacturability, (welding, bending) corrosion resistance, high-temperature oxidation, stability all are significantly increased than 1Cr17 (430#).
The electrical heating elements that has adopted base metal resistor slurry of the present invention be at present uniquely meet that volume is little, power is big, thermal inertia is little, surface thermal load is big, power consumption is low, the heat efficiency is high, warm start is fast, power stability, temperature field are even, good manufacturability, body be from temperature control, safe and reliable to operation, life-span is long, the electrical heating elements of the requirement of wide accommodation.
Embodiment
Embodiment one:
The present invention is based on the rare earth thick film circuit base metal rare earth resistance slurry and the fabricating technology thereof of metal substrate, the rare earth thick film circuit base metal rare earth resistance slurry that is used for 1Cr15 (429#) series stainless steel substrate, this resistance slurry function phase component copper zinc yttrium composite powder and microcrystalline glass powder and organic solvent carrier are formed, and its concrete Recipe is as follows:
1, microcrystalline glass powder prescription: SiO
226%, Al
2O
318%, CaO19%, Bi
2O
318%, B
2O
38%, La
2O
35%, TiO
24%, ZrO
22%.
2, microcrystalline glass powder preparation process: 1350 ℃ of heating conditions are incubated 150 minutes down.
3, preparation granulation: vibrator ball milling → star-like ball mill → powder granularity ≮ 3 μ m.
4, base metal composition prescription: the weight ratio of copper, zinc, yttrium composite powder is 58: 36: 6, copper, zinc, yttrium composite powder particle diameter ≮ 2 μ m.
5, organic solvent carrier compound dissolution process (weight portion): terpinol 72%, tributyl citrate 9%, ethyl cellulose 6%, NC Nitroncellulose 6%, hydrogenation castor oil 4%, lecithin 3%; Each component is mixed back water-bath 180 minutes in 80~90 ℃ of water temperatures by proportioning.
6, comprehensive size mixing technology: this slurry by function mutually and the organic solvent carrier form, ratio is 70: 30, carries out three-roll rolling after placing three-dimensional blender machine dispersed with stirring.
7, the base metal rare earth resistance slurry performance parameter of the embodiment of the invention:
1. electrical property:
Side's resistance |
Resolution |
TCR/ppm/℃ |
Aging intensity |
100±2mΩ/□ |
0.2mm |
1500±150ppm×10
-6/℃
|
>10(N/mm
2)
|
2. physical property
Rheological behavior |
Resistive layer thickness |
Slurry viscosity |
The unit consumption |
The suitable wire mark of thixotroping |
12±2μm |
160±20Pas/10RPM |
88cm
2/ gram
|
Embodiment two:
The present invention is based on the rare earth thick film circuit base metal rare earth resistance slurry and the fabricating technology thereof of metal substrate, the rare earth thick film circuit base metal rare earth resistance slurry that is used for 1Cr17 (430#) series stainless steel substrate: this resistance slurry function phase component copper zinc yttrium composite powder and microcrystalline glass powder and organic solvent carrier are formed, and its concrete Recipe is as follows:
1, microcrystalline glass powder prescription: SiO
228%, Al
2O
316%, CaO18%, Bi
2O
318%, B
2O
39%, La
2O
34%, TiO
24%, ZrO
23%.
2, microcrystalline glass powder preparation process: 1350 ℃ of heating conditions are incubated 150 minutes down.
3, preparation granulation: vibrator ball milling → star-like ball mill → powder granularity ≮ 3 μ m.
4, base metal composition prescription: the weight ratio of copper, zinc, yttrium composite powder is: 60: 35: 5, and copper, zinc, yttrium composite powder particle diameter ≮ 2 μ m.
5, organic solvent carrier compound dissolution process: terpinol 72%, tributyl citrate 9%, ethyl cellulose 6%, NC Nitroncellulose 6%, hydrogenation castor oil 4%, lecithin 3%, each component is mixed back water-bath 180 minutes in 80~90 ℃ of water temperatures by proportioning.
6, comprehensive size mixing technology: this slurry by function mutually and the organic solvent carrier form, ratio is 72: 28, carries out three-roll rolling after placing three-dimensional blender machine dispersed with stirring, usefulness viscosimeter testing size viscosity, viscosity number is 150~200PaS/RPM.
7, the base metal rare earth resistance slurry performance parameter of the embodiment of the invention:
1. electrical property:
Side's resistance |
Resolution |
TCR/ppm/℃ |
Aging intensity |
150±2mΩ/□ |
0.2mm |
1500±150ppm×10
-6/℃
|
>10(N/mm
2)
|
2. physical property
Rheological behavior |
Resistive layer thickness |
Slurry viscosity |
The unit consumption |
The suitable wire mark of thixotroping |
12±2μm |
170±20Pas/10RPM |
88cm
2/ gram
|