CN1817554A - Directional axial conical standpipe process of motorcycle by disposable cold extruding formative machining - Google Patents
Directional axial conical standpipe process of motorcycle by disposable cold extruding formative machining Download PDFInfo
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- CN1817554A CN1817554A CN 200610054141 CN200610054141A CN1817554A CN 1817554 A CN1817554 A CN 1817554A CN 200610054141 CN200610054141 CN 200610054141 CN 200610054141 A CN200610054141 A CN 200610054141A CN 1817554 A CN1817554 A CN 1817554A
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Abstract
A technology for manufacturing the conic vertical tube for the steering axle of motorcycle by one-pass cold extrusion features that the upper and lower cylindrical dies with high-rigidity guide axle sleeve are installed on 4-column hydraulic press, a rod-shaped male die is rigidly assembled in upper cylindrical die, and a shaping female die consisting of concentric three cores is assembled in lower cylindrical die.
Description
(1) technical field under
The car invention relates to a kind of machining process and equipment thereof of conical riser, especially relates to a kind of technology and equipment thereof of cold extrusion processing motorcycle direction axial cone shape standpipe.
(2) technical background
Know through looking into newly, the technology and the equipment thereof of present domestic state-of-the-art production and processing motorcycle direction axial cone shape standpipe, be that 2005.03.30 is disclosed, Chinese patent application number is CN200410040546.6, and name is called " method and device thereof that the motorcycle direction conical riser is produced in cold extrusion "; And utility model patent, " 200420060928.0 the full building mortion of motorcycle direction conical riser is produced in cold extrusion " and another utility model patent: 200420060929.5, its name is called " the hoop Counterboring apparatus that contracts that the motorcycle direction conical riser is produced in cold extrusion ".
The method and the device thereof of motorcycle direction conical riser produced in above-mentioned cold extrusion, than original forge hot way of using, will forge cone-shaped after its steel pipe heating, and be then that the technology of its machine cut processing is greatly advanced really, still, also has a lot of weak points.
At first, it is secondary or three cold-extrusion shapings, just can finish the cold-extrusion shaping processing of a motorcycle direction axial cone shape standpipe, thereby its production efficiency and economic benefit are all lower.
Secondly, also have some not enough:
1, the upper and lower mould in the full building mortion in No. 200420060928.0 patents does not have guider, and its axiality difficult prospect accurately keeps, thereby the workpiece of its shaping, and the stable accuracy of precision is with influenced.
2, and in the hoop Counterboring apparatus that contracts in the patent No. 200420060929.5, on, bed die does not have direct guider yet, though patrix uses guiding die plate on the main shaft of frame, lower slider leads, but because the pilot hole vertical range is short on its template, so its guiding rigidity a little less than, guide effect is relatively poor, below in the device, with the buffering bracketing plate bar-shaped mould of reaming that leads, but because following buffering supporting plate does not have lead to link to each other with guiding die plate in the patrix, guarantee on it, the work axiality of counterdie, therefore, in actual cold extrusion work, the asymmetric horizontal component of the huge operating pressure of its generation perhaps will make, counterdie produces bigger coaxiality deviation, perhaps have a strong impact on the coaxial accuracy of cold extrusion workpiece, perhaps accelerate to go up the surface abrasion of punch and lower cavity die, shorten die life, and then more influence the geometric accuracy of institute's cold extrusion workpiece.
Even more serious is, because guiding die plate is to move on the vertical shaft of frame, the wearing and tearing that the excessive horizontal component that upper and lower mould disalignment operation produces will aggravate to go up guiding die plate hole and frame vertical shaft, not only more increase the weight of the nonconcentricity of upper and lower mould conversely and reduced work rigidity, but also influence service life of frame vertical shaft, thereby shorten the service life of whole frame, cause extra economic loss.
This shows, the hoop Counterboring apparatus that contracts with No. 200420060929.5 utility model patents, the irregular deformation of institute's cold-stamped conical riser is bigger, and increase along with the extruding number of times, its irregular deformation is also just increasing, the number of patent application of bulletin is in the patent of invention of CN200410040546.6, at first be to bind round Counterboring apparatus with contracting of 200420060929.5 utility model patents steel pipe is carried out preliminary cold extrusion processing, form the conical riser of preliminarily forming, and then with the full building mortion in No. 200420060928.0 utility model patents, conical riser to this preliminarily forming, carry out cold extrusion again, to overcome the irregular deformation of preliminarily forming conical riser, but this rectification overcomes effect, because its full building mortion structure is too simple, on, counterdie does not have guider, thereby is very limited.The dimensional accuracy of the conical riser that therefore final extruding is come out, axiality etc. all are lower.
The present invention overcomes above-mentioned deficiency, with directional axial conical standpipe process of motorcycle by disposable cold extruding formative machining, replaces secondary or three cold extrusion technologies, raises the efficiency, and improves the quality of products, and saves cost, increases benefit.
For reaching the success of disposable cold-extrusion shaping processing motorcycle direction axial cone shape standpipe, the present invention adopts that punch and lower cavity die are combined into the high-intensity cold extrusion device of high rigidity in the cold extrusion that the guiding column sleeve is arranged, with replace aforementioned too simple, rigidity is too poor, upper and lower mould is the hoop reaming of contracting that do not have direct guider, and full building mortion, so that obtain high-quality cold extrusion product.
(3) summary of the invention:
Process route of the present invention is: at first to the steel pipe blanking, then with its phosphatization, again in the high rigidity high-strength die that has guider on being contained in the hydraulic press work top, the smart blank of disposable cold-extrusion shaping motorcycle direction axial cone shape standpipe, take out the smart blank of the good conical riser that is shaped then, decide length overall, exterior angle in its big end, thereafter finish turning puts in place on numerically controlled lathe, has rolled its screw thread completion at last on screw-rolling machine.
Crucial part of the present invention is the high rigid die of its disposable cold-extrusion shaping processing motorcycle direction axial cone shape standpipe, and its structure is:
A high rigidity mould bases by the upper and lower parallel template that two groups of guiding column sleeves are housed, and is inlayed the upper and lower cylinder mould that is fixed on the template respectively and is formed with one heart.
Bar-shaped punch is fixed on the cylinder mould with upper padding plate and top board, and uses screw threads for fastening; Lower cavity die is contained in down in the cylinder mould by the round module of three different endoporus, and with lower bolster and lower platen that it is fastening with one heart.
The invention has the advantages that: at first: half is many than secondary or the minimizing consuming time of three cold-stamped list workpiece for the disposable cold extrusion of the present invention, and therefore, the work efficiency height uses manpower and material resources sparingly, and reduces cost and increases benefit.It two is: because cold-extrusion shaping mould of the present invention is a rigidity, and the long distance guiding that the guiding column sleeve is arranged, so its cold-stamped workpiece linearity, especially the high request axiality of two of conical riser taper two ends positions of bearings, the extruding that repeats that can obtain a plurality of workpiece is satisfied, and makes the cold extrusion product quality obtain successional high-level guarantee.It three is: because die device of the present invention has guiding column sleeve and core rod to be contained in the cylinder mould, its rigidity greatly improves, thereby the available bigger cold-extruded pressure extruding conical riser that is shaped, so the mechanical strength of gained conical riser increases, and its working strength performance is improved.It four is: because technology phosphatization conical riser blank of the present invention, it is than the back favorable rust preventing effect of existing process oil extruding, so increases its service life.It five is: because the guiding column sleeve has been born the wearing and tearing that the irregular horizontal component of most of cold-stamped is aggravated in the die device among the present invention, thereby hydraulic machine column wearing and tearing have at work been reduced, prolong the service life of hydraulic press, thereby increased economic benefit.
(4) description of drawings
Fig. 1 is the die cut view of cold-extrusion technology of the present invention.
Fig. 2 is a blanking blank profile.
Fig. 3 is smart blank profile after the disposable cold extrusion of the present invention.
Fig. 4 is the finished figure after the smart blank fine finishining of the disposable cold extrusion of the present invention among Fig. 3.
(5) specific embodiment:
Now specify one embodiment of the present of invention in conjunction with legend.
As Fig. 1, (1) is the sliding table of four-column hydraulic press; (2) be the column of hydraulic press, cylinder mould (5) vertically is inlaid on the cope match-plate pattern (3), and connects with screw.Cope match-plate pattern (3) is fixed on the hydraulic press sliding table (1) with pressing plate and double-screw bolt.Upper padding plate (4) is housed in the last cylinder mould (5), bar-shaped punch (9) and solid model cover (6), and with top board (7) it is stabilized on the cylinder mould (5), and with screw pressing plate (7) is fixedlyed connected with last cylinder mould (5).2 fairleads (8) are assemblied on the cope match-plate pattern (3), and with guide sleeve seat (26) firmly it, and guide sleeve seat (26) is fixed by bolts on the cope match-plate pattern (3).
2 leads (13) are assemblied on the lower bolster (24), and have guiding column base (25) firm, and guiding column base (25) is connected on the lower bolster (24) with bolt.Lower bolster (24) is with pressing plate and being bolted on the hydraulic press base worktable (23).
Following cylinder mould (14) vertically is inlaid on the lower bolster (24), and connects the two with bolting.Lower bolster (19) upwards is housed successively from the bottom in the following cylinder mould (14), ejects frame mould (17); Then necking down core rod (15), taper core rod (12) and reaming core rod (11) are rabbeted concentric fits mutually successively, and its endoporus connects and composes the outer shape of motorcycle direction axial cone shape standpipe with one heart.And be fixed in down in the cylinder mould (14) with pressing plate (10).Fixedly connected with screw between lower platen (10) and the following cylinder (14).
The angled slide block (18) that ejects dress in the frame mould (17) joins with lower bolster (19), ejecting seat (21) ejects post (22) with screw thread and hydraulic press and links to each other, ejecting seat (21) can promote down knock-pin (20) drive angled slide block (18) and move up, thereby knock-pin in the promotion (16) upwards ejects the workpiece that cold-extruded presses, and reaches the purpose of the demoulding.
2 fairleads (8) respectively with corresponding lead (13) concentric fits.Last cylinder mould (5) and following cylinder mould (14) concentric fits and to guarantee that bar-shaped punch (9) and (11), (12), (15), three core rod endoporus constitute motorcycle direction axial cone shape standpipe outer shape dies concentric.
As Fig. 2, straight shape steel pipe blank (27) for blanking, after its phosphatization, in Fig. 1, in the shaping dies of the present invention its disposable cold-extruded is pressed into the smart blank (28) of motorcycle direction axial cone shape standpipe of Fig. 3, bar-shaped punch (9) determines the interior shape of this smart blank (28), and reaming core rod (11), the endoporus combined shaped of taper core rod (12) and necking down core rod (15) determines its outer shape.
Wherein, a section is the straight-tube portion of reaming, and the b section is a tapering part, and the c section is a necking section.
As Fig. 4, be the final finished part (29) of the motorcycle direction axial cone shape standpipe after smart blank (28) machine finishing, altogether middle j section is a screw thread, d section f section is the bearing position.
Claims (3)
1, directional axial conical standpipe process of motorcycle by disposable cold extruding formative machining, the straight shape steel pipe of blanking blank (27) at first, it is characterized in that: with straight shape steel pipe blank (27) phosphatization, then with it at bar-shaped punch (9) and reaming core rod (11), in the motorcycle direction axial cone shape standpipe outer shape die that taper core rod (12) and necking down core rod (15) are formed with one heart, disposable cold-extruded is pressed into the smart blank (28) of motorcycle direction axial cone shape standpipe, then with its chamfering, on numerically controlled lathe, finish turning bearing position d section and f section, finish turning k section, roll threading j section on screw-rolling machine draws motorcycle direction axial cone shape standpipe finished parts (29) at last.
2, according to the described directional axial conical standpipe process of motorcycle by disposable cold extruding formative machining of claim 1, the product of being produced, it is characterized in that: the smart blank (28) of the motorcycle direction axial cone shape standpipe of disposable cold-extrusion shaping processing, also the motorcycle direction axial cone shape standpipe finished parts (29) that puts in place with the finish turning rolled thread.
3, for realizing that the described directional axial conical standpipe process of motorcycle by disposable cold extruding formative machining devices needed of claim 1 frock is: cope match-plate pattern (3) links to each other with the sliding table (1) of four-column hydraulic press, lower bolster (24) links to each other with the base worktable (23) of four-column hydraulic press, it is characterized in that: continuous with cope match-plate pattern (3) and relative respectively with firm two fairleads (8) of guide sleeve seat (26), link to each other with lower bolster (24) and, on the concentric line of pairing separately, cooperate and slide with firm two leads (13) of guiding column base (25); Last cylinder mould (5) is concentric with following cylinder mould (14), and vertical respectively setting-in and be connected on cope match-plate pattern (3) and the lower bolster (24) with screw, with upper padding plate (4), solid model cover (6) and top board (7) with bar-shaped punch (9), be fixed on the cylinder mould (5), with lower bolster (19), eject the reaming core rod (11) that frame mould (17) and lower platen (10) will be rabbeted with one heart, taper core rod (12) and necking down core rod (15) interlocking with one heart are fixed on down in the cylinder mould (14), and with bolt lower platen (10) and following cylinder mould (14) are linked together; Hydraulic press ejects post (22) and upward ejects seat (21) with being threaded, and ejects on the seat (21) and knock-pin (20) is housed down successively, angled slide block (18) and last knock-pin (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100541417A CN100441369C (en) | 2006-03-16 | 2006-03-16 | Directional axial conical standpipe process of motorcycle by disposable cold extruding formative machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100541417A CN100441369C (en) | 2006-03-16 | 2006-03-16 | Directional axial conical standpipe process of motorcycle by disposable cold extruding formative machining |
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| Publication Number | Publication Date |
|---|---|
| CN1817554A true CN1817554A (en) | 2006-08-16 |
| CN100441369C CN100441369C (en) | 2008-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100541417A Expired - Fee Related CN100441369C (en) | 2006-03-16 | 2006-03-16 | Directional axial conical standpipe process of motorcycle by disposable cold extruding formative machining |
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| CN (1) | CN100441369C (en) |
Cited By (16)
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| CN101817029A (en) * | 2010-04-01 | 2010-09-01 | 陆颂荫 | Cold extrusion die of hexagon nut |
| CN101837384A (en) * | 2010-04-01 | 2010-09-22 | 陆颂荫 | Cold extrusion die of hexagonal locknut with pad |
| CN101712112B (en) * | 2009-11-03 | 2011-09-28 | 阎铁生 | Process for processing motor shaft of electric bicycle |
| CN102240734A (en) * | 2011-05-09 | 2011-11-16 | 徐州广厦机电科技制造厂 | Gear connecting shaft head cold stamping die of electro-tricycle differential hollow half shaft |
| CN102658305A (en) * | 2012-05-14 | 2012-09-12 | 上海理工大学 | Device and method for processing powder metallurgy oil-retaining bearing inner hole |
| CN101754820B (en) * | 2007-06-29 | 2012-12-12 | Gkn动力传动***国际有限责任公司 | Device and method for the axial forming of elongated hollow bodies |
| CN103230955A (en) * | 2013-04-22 | 2013-08-07 | 中北大学 | Hot extrusion forming die of light alloy horn-shaped pipe fitting |
| CN103530498A (en) * | 2013-08-23 | 2014-01-22 | 贵州大学 | Cold extruding die wear predication and loss reduction method |
| CN103658486A (en) * | 2013-12-18 | 2014-03-26 | 江苏森威精锻有限公司 | Long-rod type high-precision mould structure |
| CN103692170A (en) * | 2013-12-30 | 2014-04-02 | 浙江双飞无油轴承股份有限公司 | Method for manufacturing composite shaft sleeve with two tapered ends |
| CN104128503A (en) * | 2014-07-23 | 2014-11-05 | 成都市龙泉驿区齐盛机械厂 | Self-return necking die |
| CN104138918A (en) * | 2014-06-27 | 2014-11-12 | 西安建筑科技大学 | Composite mold for circulation extrusion on continuous variable cross section and operation method of composite mold |
| CN105689423A (en) * | 2016-03-11 | 2016-06-22 | 南通昌荣机电有限公司 | Extrusion method for manufacturing taper sleeve |
| CN106493186A (en) * | 2016-12-31 | 2017-03-15 | 浙江汇丰汽配制造有限公司 | A kind of mould of automobile steering device connecting rod |
| CN107952809A (en) * | 2018-01-04 | 2018-04-24 | 隆昌山川精密焊管有限责任公司 | A kind of tubing multistage disposably closing in shaping mould and forming method |
| WO2018090309A1 (en) * | 2016-11-18 | 2018-05-24 | 南通昌荣机电有限公司 | Extrusion method for manufacturing conical bushing |
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| US3977227A (en) * | 1974-02-25 | 1976-08-31 | Noble Charles H | Method of cold extruding ductile cast iron tube |
| CN2075559U (en) * | 1990-05-10 | 1991-04-24 | 刘连生 | Single moving direct type seamless tube extruding machine |
| CN1026868C (en) * | 1992-05-30 | 1994-12-07 | 西安交通大学 | A method of precisely forming thin-wall tube-shaped element |
| CN1033900C (en) * | 1993-03-29 | 1997-01-29 | 董仲胜 | Produciton technique for directly-driving automobile gear shift bar |
| JPH06304644A (en) * | 1993-04-26 | 1994-11-01 | Sanyo Special Steel Co Ltd | Manufacture of tapered bore tube |
| US6155092A (en) * | 1998-10-09 | 2000-12-05 | Wyman-Gordon Company | Apparatus and method for forming a double ended upset pipe |
| CN100431775C (en) * | 2004-03-26 | 2008-11-12 | 北京机电研究所 | Fast precise semi-axle casing extruding formation process |
| CN2677053Y (en) * | 2004-08-24 | 2005-02-09 | 艾德义 | Cold extruding contraction hole expanding device for producing motor cycle steering conical stand pipe |
| CN2677052Y (en) * | 2004-08-24 | 2005-02-09 | 艾德义 | Cold extruding profiling device for producing motor cycle steering conical stand pipe |
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- 2006-03-16 CN CNB2006100541417A patent/CN100441369C/en not_active Expired - Fee Related
Cited By (22)
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| CN101754820B (en) * | 2007-06-29 | 2012-12-12 | Gkn动力传动***国际有限责任公司 | Device and method for the axial forming of elongated hollow bodies |
| CN101712112B (en) * | 2009-11-03 | 2011-09-28 | 阎铁生 | Process for processing motor shaft of electric bicycle |
| CN101817029A (en) * | 2010-04-01 | 2010-09-01 | 陆颂荫 | Cold extrusion die of hexagon nut |
| CN101837384A (en) * | 2010-04-01 | 2010-09-22 | 陆颂荫 | Cold extrusion die of hexagonal locknut with pad |
| CN101817029B (en) * | 2010-04-01 | 2012-04-04 | 宁波市鄞州剑均机械科技有限公司 | Cold extrusion die of hexagon nut |
| CN101837384B (en) * | 2010-04-01 | 2012-07-04 | 宁波市鄞州剑均机械科技有限公司 | Cold extrusion die of hexagonal locknut with pad |
| CN102240734A (en) * | 2011-05-09 | 2011-11-16 | 徐州广厦机电科技制造厂 | Gear connecting shaft head cold stamping die of electro-tricycle differential hollow half shaft |
| CN102658305A (en) * | 2012-05-14 | 2012-09-12 | 上海理工大学 | Device and method for processing powder metallurgy oil-retaining bearing inner hole |
| CN103230955A (en) * | 2013-04-22 | 2013-08-07 | 中北大学 | Hot extrusion forming die of light alloy horn-shaped pipe fitting |
| CN103530498A (en) * | 2013-08-23 | 2014-01-22 | 贵州大学 | Cold extruding die wear predication and loss reduction method |
| CN103658486A (en) * | 2013-12-18 | 2014-03-26 | 江苏森威精锻有限公司 | Long-rod type high-precision mould structure |
| CN103658486B (en) * | 2013-12-18 | 2015-12-09 | 江苏森威精锻有限公司 | A kind of Long-rod type high-precision mould structure |
| CN103692170A (en) * | 2013-12-30 | 2014-04-02 | 浙江双飞无油轴承股份有限公司 | Method for manufacturing composite shaft sleeve with two tapered ends |
| CN104138918A (en) * | 2014-06-27 | 2014-11-12 | 西安建筑科技大学 | Composite mold for circulation extrusion on continuous variable cross section and operation method of composite mold |
| CN104138918B (en) * | 2014-06-27 | 2016-01-20 | 西安建筑科技大学 | Continuous Variable Cross-section cycle extrusion composite die and method of operating thereof |
| CN104128503A (en) * | 2014-07-23 | 2014-11-05 | 成都市龙泉驿区齐盛机械厂 | Self-return necking die |
| CN105689423A (en) * | 2016-03-11 | 2016-06-22 | 南通昌荣机电有限公司 | Extrusion method for manufacturing taper sleeve |
| WO2018090309A1 (en) * | 2016-11-18 | 2018-05-24 | 南通昌荣机电有限公司 | Extrusion method for manufacturing conical bushing |
| CN106493186A (en) * | 2016-12-31 | 2017-03-15 | 浙江汇丰汽配制造有限公司 | A kind of mould of automobile steering device connecting rod |
| CN106493186B (en) * | 2016-12-31 | 2019-03-22 | 浙江汇丰汽配制造有限公司 | A kind of molding die of automobile steering device connecting rod |
| CN107952809A (en) * | 2018-01-04 | 2018-04-24 | 隆昌山川精密焊管有限责任公司 | A kind of tubing multistage disposably closing in shaping mould and forming method |
| CN107952809B (en) * | 2018-01-04 | 2023-12-15 | 隆昌山川机械有限责任公司 | Multi-section disposable closing-in forming die and forming method for pipe |
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Granted publication date: 20081210 Termination date: 20110316 |