CN105903818B - A kind of this forming die of automobile drive axle housing - Google Patents

A kind of this forming die of automobile drive axle housing Download PDF

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Publication number
CN105903818B
CN105903818B CN201610489319.4A CN201610489319A CN105903818B CN 105903818 B CN105903818 B CN 105903818B CN 201610489319 A CN201610489319 A CN 201610489319A CN 105903818 B CN105903818 B CN 105903818B
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China
Prior art keywords
cavity plate
axle housing
punch
fixed seat
plate group
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CN201610489319.4A
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CN105903818A (en
Inventor
邹函滔
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Jiangxi Jiangling Chassis Co Ltd
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Jiangxi Jiangling Chassis Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices
    • B21D45/04Ejecting devices interrelated with motion of tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Forging (AREA)

Abstract

The invention discloses a kind of this forming die of automobile drive axle housing, including upper mould and lower mould, upper mould includes cope plate, upper padding plate, punch retainer and some punch sets, lower mould includes some cavity plate groups, die fixed seat and lower template, an insert is respectively provided with positioned at the upper surface front and rear sides of the cavity plate group at edge, the centre that the upper surface left and right ends end of die fixed seat is respectively provided with rear side of two pieces end locating piece and its upper surface is provided with an interfix block, the located space of axle housing blank is formed between end locating piece and interfix block, the inside of die fixed seat is provided with discharging jacking system and internal middle is provided with a feeding jacking block for sliding up and down connection, some punch sets and some cavity plate groups collectively constitute the forming recess of axle housing.The strip closed type molding structure that the present invention is formed, shaping and discharging process are smooth, ensure that axle housing face shaping is regular and strength character is stable.

Description

A kind of this forming die of automobile drive axle housing
Technical field
The invention belongs to machining equipment field, is related to a kind of axle housing mould, more particularly to a kind of automobile The body formed mould of Drive axle housing sheet.
Background technology
The effect of automobile drive axle housing body is to support and protect main reducing gear, differential mechanism and semiaxis etc..Meanwhile it is also It is the chief component of running gear, has and propons(Driven bridge)The quality of automobile is born together and in running car, Each torque to when counter-force, moment of flexure and braking that driving wheel transmits is born, and the functions such as vehicle frame are transmitted to by suspension.Automobile drive Axle shell body can be divided into banjo axle and the class of separable housing two from structure.To adapt to bear driving wheel under different loads Torque, the obform body that it is in variable cross-section from both ends to center that the profile of banjo axle, which is typically, it often uses upper and lower two The mode of part axle housing splicing butt welding is made.
The traditional mode of production of axle housing is that point six procedures are processed, and it first implements process using single-point plate shearing machine One blanking is processed, and secondly implements the processing of the blanking of process two using single-point enclosed steam-operating forcing press, then using single-point Closed Hydraulic Machine implements the processing and forming of process three, then implements process four using single-point enclosed steam-operating forcing press and cuts long processing, moreover using single Point enclosed steam-operating forcing press implements the trimming of process five processing, and finally implementing process six using radial drilling machine drills(Tapping)Processing. Using traditional processing technology, its molding procedure using open molding structure mould generally because causing axle housing blank to be molded Process is not sufficiently stable, and the pipe of especially its two-end part is dehisced, and size is whard to control, the flatness at the large flange of middle part It is deteriorated larger;And because workpiece loading or unloading operation is more difficult, discharging operation is not smooth enough, causes the process exception that discharges, cause to produce Less efficient, production is time-consuming longer.
The present invention is based on existing for production technology in the prior art optimization property and considered, design a kind of axle housing into Pattern has, and can not only make axle housing blank forming process stable, and product discharge process can be made smooth, so by setting A kind of mould that can meet production axle housing is counted, Improving The Quality of Products, the production efficiency of product is improved, just seems very It is necessary.
The content of the invention
It is an object of the invention to optimize the deficiency of existing production technology, real needs are adapted to, there is provided a kind of Automobile drive The body formed mould of axle shell sheet.
In order to realize the purpose of the present invention, the technical solution adopted by the present invention is:
A kind of this forming die of automobile drive axle housing, including upper mould and lower mould, the upper mould include upper from top to bottom Template, upper padding plate, punch retainer and some punch sets, the lower mould include some cavity plate groups, die fixed seat from top to bottom And lower template, it is respectively provided with an insert, the upper table of the die fixed seat positioned at the upper surface front and rear sides of the cavity plate group at edge The centre that face left and right ends end is respectively provided with rear side of two pieces end locating piece and its upper surface is provided with an interfix block, end The located space of axle housing blank is formed between locating piece and interfix block, the inside of the die fixed seat is provided with out Expect jacking system and internal middle is provided with a feeding jacking block for sliding up and down connection, some punch sets and some cavity plates Group collectively constitutes the forming recess of axle housing.
Further, the punch set is four groups, and the punch set positioned at edge is the first punch set, and the 4th punch set is one Part, the first punch set to the 3rd punch set respectively have using the 4th punch set as symmetrical two pieces, and the cavity plate group is four groups, positioned at side The cavity plate group on edge is the first cavity plate group, and the 4th cavity plate group is one, and the first cavity plate group to the 3rd cavity plate group respectively has with the 4th cavity plate Group is symmetrical two pieces.
Further, four groups of punch sets are arranged on below the same level mounting surface of punch retainer, four groups of cavity plate group installations In die fixed seat, the mounting surface of die fixed seat is symmetrical laterally-graded type plane.
Further, the discharging jacking system includes bottom discharge push rod and bottom discharge spring, in the inside of die fixed seat Between or so be uniformly provided with the six bottom discharge push rods and bottom discharge spring for sliding up and down connection altogether.
Further, the bosom of the lower template is provided with the feeding push rod that two pieces slides up and down connection.
Further, the lower surface of the feeding jacking block is placed on the upper surface of lower template, and the lower section of feeding jacking block is provided with Two pieces feeding push rod, feeding jacking block, which is coordinated and slided up and down by gap with the via of die fixed seat bosom, to be connected, and is taken Material push rod, which is coordinated and slided up and down by gap with the via of lower template bosom, to be connected.
Further, the first punch set, the second punch set, the 3rd punch set and the 4th punch set press product punch-pin number-of-fragments Orderly symmetric arrays are connected through a screw thread the lower section for being securedly mounted to punch retainer, the first cavity plate group, the second cavity plate group, the 3rd Cavity plate group and the 4th cavity plate group are connected through a screw thread by the orderly symmetric arrays of product cavity plate number-of-fragments to be securedly mounted to cavity plate and consolidates The top of reservation inner chamber both sides, product punch-pin number-of-fragments are corresponding by formed product shape with product cavity plate number-of-fragments.
Further, the die fixed seat is securedly mounted to the top of lower template, the cavity plate by bolt and alignment pin The centre that the upper surface left and right ends end of fixed seat is bolted on rear side of two pieces end locating piece and its upper surface passes through One interfix block of bolt connection, the inner cavity centre left and right of die fixed seat are evenly equipped with six through holes, the upper end of through hole Unification part bottom discharge spring is matched somebody with somebody by gap respectively by gap with unification part bottom discharge push rod, the bottom of through hole respectively by portion, The lower surface of bottom discharge push rod is placed on the upper surface of bottom discharge spring, bottom discharge push rod and bottom discharge spring and die fixed seat Through hole slide up and down connection.
Further, the front and rear sides face of the cope plate and lower template passes through bolt respectively close to left and right ends end position It is connected with one and hangs handle.
The beneficial effects of the present invention are:
1. the strip closed type molding structure that punch set, cavity plate group and the feeding jacking block of the present invention collectively form can make into Type part blank is molded and discharging process is smooth, ensure that axle housing face shaping is regular and strength character is stable;
2. bottom discharge push rod structure can make the shaping of molding part blank and the process that discharges is smooth for of the invention carrying, can be lifted Productive temp, increase production capacity, reduce production cost.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the part of the lower die overlooking the structure diagram of the embodiment of the present invention 1;
Fig. 3 is the front view structure and dimensional drawing after Workpiece shaping;
Fig. 4 is the plan structure and dimensional drawing after Workpiece shaping.
In figure, cope plate 1, upper padding plate 2, punch retainer 3, the first punch set 4, the second punch set 5, the 3rd punch set 6, 4th punch set 7, interfix block 8 hang handle 9, guide pin bushing fixed plate 10, guide pin bushing 11, guide pillar 12, end locating piece 13, insert 14, Die fixed seat 15, bottom discharge push rod 16, bottom discharge spring 17, lower template 18, the first cavity plate group 19, the second cavity plate group 20, the Three cavity plate groups 21, the 4th cavity plate group 22, feeding push rod 23, feeding jacking block 24, axle housing 25.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples:
Embodiment:Referring to Fig. 1-Fig. 4.
A kind of this forming die of automobile drive axle housing, including upper mould and lower mould, the upper mould include from top to bottom according to It is secondary be fastenedly connected hang four groups of punch-pin be transversely provided with handle 9, cope plate 1, upper padding plate 2, punch retainer 3 and the same horizontal position Group 4,5,6,7, the 4th punch set 7 be one, one to three groups respectively have with the 4th punch set 7 for symmetrical two pieces, the lower mould from Up to lower four groups of cavity plate groups 19 for including being transversely provided with stepped horizontal level, 20,21,22, die fixed seat 15, lower template 18 and hang handle 9, the 4th cavity plate group 22 is one, and one to three groups respectively have with the 4th cavity plate group 22 for symmetrical two pieces, described first The upper surface front and rear sides of cavity plate group 19 are respectively provided with an insert 14, the upper surface left and right ends end of the die fixed seat 15 It is respectively provided with the centre on rear side of two pieces end locating piece 13 and its upper surface and is provided with an interfix block 8, the die fixed seat 15 bosom or so is uniformly provided with the six bottom discharge push rods 16 and bottom discharge spring 17 for sliding up and down connection altogether, described recessed The inside middle of model fixing seat 15 is provided with a feeding jacking block 24 for sliding up and down connection, the bosom of the lower template 18 The feeding push rod 23 of connection, four groups of punch sets 4,5,6,7, four groups of cavity plate groups 19,20,21,22 are slided up and down provided with two pieces And feeding jacking block 24 collectively constitutes the forming recess of axle housing 25.
Guide pillar guide sleeve structure is provided between mould and lower mould on described, the guide pin bushing 11 is consolidated by being interference fitted with guide pin bushing Fixed board 10 is connected, and the guide pin bushing fixed plate 10 is connected by bolt and alignment pin with cope plate 1, and the guide pillar 12 is matched somebody with somebody by interference Conjunction is connected with lower template 18.
Hang handle 9 be connected through a screw thread be securedly mounted to cope plate 1 front and rear sides face it is each close to left and right ends end position One, upper padding plate 2 is securedly mounted to the lower section of cope plate 1 by bolt and alignment pin, and punch retainer 3 passes through bolt and positioning Pin is securedly mounted to the lower section of upper padding plate 2, and the first punch set 4, the second punch set 5, the 3rd punch set 6 and the 4th punch set 7 are pressed The orderly symmetric arrays of product punch-pin number-of-fragments are connected through a screw thread the lower section for being securedly mounted to punch retainer 3;First cavity plate The 19, second cavity plate group 20 of group, the 3rd cavity plate group 21 and the 4th cavity plate group 22 are led to by the orderly symmetric arrays of product cavity plate number-of-fragments The top that threaded connection is securedly mounted to the inner chamber both sides of die fixed seat 15 is crossed, die fixed seat 15 is locked by bolt and positioning Guan County is mounted in the top of lower template 18, hangs handle 9 and is connected through a screw thread the front and rear sides face for being securedly mounted to lower template 18 close to left Right each one of both ends end position, the upper surface front and rear sides of the first cavity plate group 19 are respectively bolted an insert 14, recessed During the upper surface left and right ends end of model fixing seat 15 is bolted on rear side of two pieces end locating piece 13 and its upper surface Between be bolted an interfix block 8, among the inner cavity of die fixed seat 15 left and right be evenly equipped with six it is larger The upper end in through hole and its hole passes through gap respectively by bottom of the gap with unification part bottom discharge push rod 16 and its hole respectively With unification part bottom discharge spring 17, the lower surface of bottom discharge push rod 16 is placed on the upper surface of bottom discharge spring 17 and itself and cavity plate The through hole of fixed seat 15 slides up and down connection, the upper end of bottom discharge push rod 16 respectively with the first cavity plate group 19, the second cavity plate group 20 and the bosom of the 3rd cavity plate group 21 through hole by gap coordinate and slide up and down connection, the lower surface of feeding jacking block 24 is put Put on the upper surface of lower template 18, the via of feeding jacking block 24 and the bosom of die fixed seat 15 by gap coordinate and on Lower slider connects, and the lower section of feeding jacking block 24 is provided with two pieces feeding push rod 23, feeding push rod 23 and the bosom of lower template 18 Via is coordinated by gap and slides up and down connection.
The operation principle of the present invention is summarized as follows:
The axle housing of such 4 × 2 vehicle drive axle of card is processed into by the thick hot rolled plates of 6.0mm are stamped, The processing of mould can be used for after blanking process:
The first step, by automobile drive axle housing this forming die of the present invention, installed in single-point enclosed 1000T hydraulic presses On.
Second step, the liftout tank of hydraulic press is reached to the position of its stroke minimum point, then feeding push rod 23 is put into lower mould In via among plate 18 and the upper plane of feeding push rod 23 is less than the upper plane of lower template 18, then put feeding jacking block 24 Enter in the via among die fixed seat 15.
3rd step, as shown in Fig. 2 by the axle housing blank after blanking process be placed on four groups of cavity plate groups 19,20, 21st, 22 top, and the left and right ends end of axle housing blank is individually positioned in same one end two pieces end locating piece 13 Centre and make its middle part rear end end face nestle up interfix block 8.
4th step, start forcing press and punch process is carried out to axle housing blank, workbench, the first punch-pin on lathe The 4, second punch set 5 of group, the 3rd punch set 6 and the 4th punch set 7 move downward, when the 4th punch set 7 and axle housing blanking Axle housing blank starts to produce elastic deformation, as workbench further moves downward on lathe, axle housing when part contacts Body blank progressively with the 4th cavity plate group 22, bottom discharge push rod 16, the first punch set 4, the second punch set 5, the 3rd punch set 6th, insert 14, the first cavity plate group 19, the second cavity plate group 20, the 3rd cavity plate group 21 and feeding jacking block 24 are in contact, at the same time, under Discharging push rod 16 moves downwardly together with bottom discharge spring 17 because compressing upward thrust, until workbench is run on lathe Untill bottom dead centre, then to the pressurize of lathe master cylinder be delayed 2 to 3 seconds, make axle housing 25 four groups of punch sets 4,5,6,7, four groups Shaping is completed in the forming recess that cavity plate group 19,20,21,22 and feeding jacking block 24 collectively constitute, reaches shaping length 1386.7 Mm, both ends end dehisce the mm of width 70.4 in the range of the mm of φ 75.6, flange face φ 250 broad in the middle, the mm of flatness 1.2, in Between the mm of large flange circular arc R 125.3, the middle mm of variable cross-section length 390.5, middle large flange extreme higher position and straight type pipe highest The mm of difference in height 88.2 between position, after overmolding, the structure and size of workpiece are as shown in Figure 3, Figure 4.
5th step, workbench, the first punch set 4, the second punch set 5, the 3rd punch set 6 and the 4th punch set on lathe 7 upward returns, then the liftout tank of hydraulic press is reached to the position of its stroke peak, make feeding push rod 23 by feeding jacking block 24 And axle housing 25 jacks up upwards, at the same time, bottom discharge push rod 16 is with bottom discharge spring 17 because compressing upward thrust one Rise upwards motion, and make axle housing 25 depart from die fixed seat 15 inner chamber untill.
6th step, take out axle housing 25 with hand and load in body feed tank, restart jacking cylinder of hydraulic press reset, make feeding top Bar 23 takes back feeding jacking block 24 inner chamber of die fixed seat 15.
The axle housing appearance and size that is made using automobile drive axle housing this forming die of the present invention it is stable into The mm of type length 1386.7, both ends end dehisce the mm of width 70.4 in the range of the mm of φ 75.6, flange face φ 250 broad in the middle, flat The mm of face degree 1.2, flange circular arc R125.3 mm broad in the middle, the middle mm of variable cross-section length 390.5, middle large flange extreme higher position The mm of difference in height 88.2 between straight type pipe extreme higher position, the uniformity of monnolithic case is regular, and sustainable stabilization ensures bridge The appearance and size of shell body reaches the design requirement of product drawing.Production capacity is also improved while product quality is improved, a card 4 The shaping of the axle housing molding procedure of × 2 vehicle drive axles its blank and discharging process are very smooth and stably, and mould Tool maintenance frequency significantly reduces.Single products split run production capacity is promoted to 1250 by 970, and split run production capacity improves 28.9%.

Claims (9)

1. a kind of this forming die of automobile drive axle housing, including upper mould and lower mould, the upper mould include upper mould from top to bottom Plate(1), upper padding plate(2), punch retainer(3)And some punch sets, the lower mould include some cavity plate groups, cavity plate from top to bottom Fixed seat(15)And lower template(18), it is characterised in that it is respectively provided with one positioned at the upper surface front and rear sides of the cavity plate group at edge Insert(14), the die fixed seat(15)Upper surface left and right ends end be respectively provided with two pieces end locating piece(13)And thereon Centre on rear side of surface is provided with an interfix block(8), end locating piece(13)And interfix block(8)Between form axle housing The located space of body blank, the die fixed seat(15)Inside be provided with discharging jacking system and internal middle be provided with One feeding jacking block for sliding up and down connection(24), some punch sets and some cavity plate groups collectively constitute axle housing(25) Forming recess.
A kind of 2. this forming die of automobile drive axle housing according to claim 1, it is characterised in that the punch set For four groups, the punch set positioned at edge is the first punch set(4), the 4th punch set(7)For one, the first punch set is to the 3rd convex Module respectively has with the 4th punch set(7)For symmetrical two pieces, the cavity plate group is four groups, and the cavity plate group positioned at edge is recessed for first Module(19), the 4th cavity plate group(22)For one, the first cavity plate group to the 3rd cavity plate group respectively has with the 4th cavity plate group(22)To be right The two pieces of title.
A kind of 3. this forming die of automobile drive axle housing according to claim 2, it is characterised in that four groups of punch sets (4、5、6、7)Installed in punch retainer(3)Same level mounting surface below, four groups of cavity plate groups(19、20、21、22)Installation Die fixed seat(15)It is interior, die fixed seat(15)Mounting surface be symmetrical laterally-graded type plane.
A kind of 4. this forming die of automobile drive axle housing according to claim 1 or 2, it is characterised in that it is described go out Material jacking system includes bottom discharge push rod(16)With bottom discharge spring(17), die fixed seat(15)Bosom or so uniformly Six bottom discharge push rods for sliding up and down connection are provided with altogether(16)With bottom discharge spring(17).
5. a kind of this forming die of automobile drive axle housing according to claim 1 or 2, it is characterised in that under described Template(18)Bosom be provided with two pieces and slide up and down the feeding push rod of connection(23).
6. a kind of this forming die of automobile drive axle housing according to claim 1 or 2, it is characterised in that described to take Expect jacking block(24)Lower surface be placed on lower template(18)Upper surface on, feeding jacking block(24)Lower section be provided with two pieces feeding top Bar(23), feeding jacking block(24)With die fixed seat(15)The via of bosom is coordinated by gap and slides up and down connection, Feeding push rod(23)With lower template(18)The via of bosom is coordinated by gap and slides up and down connection.
7. a kind of this forming die of automobile drive axle housing according to claim 1 or 2, it is characterised in that first is convex Module(4), the second punch set(5), the 3rd punch set(6)With the 4th punch set(7)It is symmetrical in order by product punch-pin number-of-fragments Arrangement, which is connected through a screw thread, is securedly mounted to punch retainer(3)Lower section, the first cavity plate group(19), the second cavity plate group(20)、 3rd cavity plate group(21)With the 4th cavity plate group(22)Fastening is connected through a screw thread by the orderly symmetric arrays of product cavity plate number-of-fragments Installed in die fixed seat(15)The top of inner chamber both sides, product punch-pin number-of-fragments and product cavity plate number-of-fragments by product into Type shape is corresponding.
8. a kind of this forming die of automobile drive axle housing according to claim 1 or 2, it is characterised in that described recessed Model fixing seat(15)Lower template is securedly mounted to by bolt and alignment pin(18)Top, the die fixed seat(15)It is upper Surface left and right ends end is bolted two pieces end locating piece(13)And its centre on rear side of upper surface is connected by bolt Connect an interfix block(8), die fixed seat(15)Inner cavity among left and right be evenly equipped with six through holes, the upper end of through hole Portion is respectively by gap with unification part bottom discharge push rod(16), the bottom of through hole is respectively by gap with unification part bottom discharge bullet Spring(17), bottom discharge push rod(16)Lower surface be placed on bottom discharge spring(17)Upper surface on, bottom discharge push rod(16)Under and Discharge spring(17)With die fixed seat(15)Through hole slide up and down connection.
9. a kind of this forming die of automobile drive axle housing according to claim 1 or 2, it is characterised in that on described Template(1)And lower template(18)Front and rear sides face be bolted one respectively close to left and right ends end position and hang handle (9).
CN201610489319.4A 2016-06-29 2016-06-29 A kind of this forming die of automobile drive axle housing Active CN105903818B (en)

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CN201610489319.4A CN105903818B (en) 2016-06-29 2016-06-29 A kind of this forming die of automobile drive axle housing

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CN105903818B true CN105903818B (en) 2017-11-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109821967A (en) * 2018-12-31 2019-05-31 合肥久享机械有限责任公司 A kind of vehicle rear-axle housing piece blanking takes long processing platform
CN110340167B (en) * 2019-07-17 2020-05-22 燕山大学 Automobile axle housing and extrusion forming method and die thereof
CN111940582B (en) * 2020-08-10 2021-06-22 大连理工大学 Light alloy thin-wall curved surface part partition die pressing forming method

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US3583188A (en) * 1969-02-20 1971-06-08 Masanobu Nakamura Automobile rear axle housing and method of making same
DE19719629C2 (en) * 1997-05-09 2001-09-06 Daimler Chrysler Ag Method and device for manufacturing motor vehicle axle housings
CN1219609C (en) * 2001-09-21 2005-09-21 长春汽车材料研究所 Integral extrusion processing method for automobile axle housing
KR20040027238A (en) * 2002-09-26 2004-04-01 (주)동양레어메탈 Axle Housing Castings
JP4098158B2 (en) * 2003-05-27 2008-06-11 プレス工業株式会社 Axle housing and method and apparatus for manufacturing the same
CN2688415Y (en) * 2004-03-24 2005-03-30 中国重型汽车集团有限公司 Mould for punching and pressing axle shell of heavy vehicle
CN2832566Y (en) * 2005-11-15 2006-11-01 上海永太汽车零部件厂 Automobile axle housing
CN101823096B (en) * 2010-04-12 2013-05-08 燕山大学 Semi-sliding hydraulic bulging technology of automobile axle housing part and die thereof
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CN105619029B (en) * 2016-01-26 2017-11-03 安徽江淮汽车集团股份有限公司 A kind of automobile drive axle housing and its manufacturing process, manufacture mould
CN205763386U (en) * 2016-06-29 2016-12-07 江西江铃底盘股份有限公司 A kind of this forming die of automobile drive axle housing

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