CN1654403A - Method for preparing light aggregate through burning fly ash by using garbage - Google Patents

Method for preparing light aggregate through burning fly ash by using garbage Download PDF

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Publication number
CN1654403A
CN1654403A CNA2005100111787A CN200510011178A CN1654403A CN 1654403 A CN1654403 A CN 1654403A CN A2005100111787 A CNA2005100111787 A CN A2005100111787A CN 200510011178 A CN200510011178 A CN 200510011178A CN 1654403 A CN1654403 A CN 1654403A
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aglite
heavy metal
extraction
sintering
flying dust
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CNA2005100111787A
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CN1298658C (en
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聂永丰
李润东
刘锋
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Tsinghua University
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Tsinghua University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The present invention is method of utilizing garbage incinerating flyash in producing light aggregate, and belongs to the technology of treating and utilizing harmful heavy metal waste. The method includes extraction and separation to eliminate great amount of soluble chlorates; controlling the extractant amount and extracting liquid pH value to reduce the migration of heavy metal matter to extracted liquid phase; and obtaining light aggregate through adding adhesive, pelletizing and sintering. The present invention provides one extracting desalting combined sintering process to ensure the strength of sintered matter. In addition, the present invention can decompose dioxin and similar pollutant in the material and cure heavy metal in the sintered product.

Description

A kind of method of utilizing incineration of refuse flyash to fire aglite
Technical field
The present invention relates to a kind of technology that the incineration of refuse flyash that contains heavy metal and Dioxins can be carried out harmless treatment and realize recycling, especially relate to a kind of method of utilizing incineration of refuse flyash to fire aglite.Belong to Hazardous wastes treatment and disposal technical field.
Background technology
Along with burning disposal the applying of field of treatment of solid waste such as municipal wastes, clinical waste, Hazardous wastes, the incineration of refuse flyash generation increases day by day.Facts have proved, in the waste incineration process, volatilization heavy metal (comprising Hg, Cd, Pb etc.) of attitude and dioxin pollution thing etc. are enriched on the submicron particles such as flying dust easily, cause flying ash to contain the high dioxin pollution thing that leaches toxic heavy metal and higher toxic equivalent, wherein the Dioxins in the flying dust accounts for more than 60% of Dioxins total amount that incinerator produces, and flying ash is regarded as belonging to Hazardous wastes and must special processing be allowed for access ecotope usually.
Incineration of refuse flyash is handled and is mainly comprised following several method at present: cement solidification method, pharmaceutical treatment and pyroprocessing method.
Cement solidification method is with cement and flying dust water uniform mixing, carries out hydration reaction in transmitting tube, sclerosis gradually, thereby objectionable constituent such as sealing heavy metal.The cement solidification expense is low, simple to operate, is particularly suited for containing the more lime-ash of low melting component.But cement solidification method causes the ultimate disposal amount to increase owing to add cement.And its contained salt major part can be by the rainwater stripping after solidifying.And reduce the sexavalent chrome etc. of processing for mercury, lead and needs that the indissoluble characteristic that is difficult to utilize oxyhydroxide is handled and to realize stabilization treatment.Pharmaceutical treatment is to add heavy metal fixing agent and water in ash, is uniformly mixed into insoluble compound, thereby realizes the fixedly purpose of heavy metal.Pharmaceutical treatment has advantages such as treating processes is simple, facility investment is low, final processing capacity is little.But the high-molecular chelating agent price of pharmaceutical treatment is very high, and the most of salt of rainwater meeting stripping, also can produce obnoxious flavour when the pH value is low.
Pyroprocessing comprises melting and solidification method and sintering technology.Fusion is to utilize the combustion heat of fuel and electric heating dual mode, under the situation of high temperature (common more than 1300 ℃), make fusing fly ash, become stable vitreous state slag after the cooling, and destroy organic composition such as Dioxins, with most of heavy metals immobilization in the vitreous state slag.Fusion subtract hold significantly, heavy metal can stripping in the slag, slag can also be as roadbed material.Yet the energy consumption that fusion needs is very high, and processing cost per ton usually is more than 1000 yuan, and implementation acquires a certain degree of difficulty in China.And the heavy metal volatilization is serious under the high temperature, causes the control effect of heavy metal not very good.
The agglomerating temperature is starkly lower than the fusing point of flying dust, the energy consumption that needs is low than scorification, the heavy metal volatile ratio a little less than.Can thoroughly decompose Dioxins, same sintered product can be used as aggregate for building.Therefore, sintering is a kind of more competitive flying dust treatment technology.
Because standard of living and food habits, China's refuse incinerating flyash alkali metal chloride content is very high, and this is unfavorable for high temperature treatment processs such as sintering greatly.Chloride content is high can to promote Dioxins resynthesis in the tail gas on the one hand, causes the control difficulty of Dioxins; Muriate also promotes the vaporization at high temperature of heavy metal simultaneously, influences secondary pollution control effect equally.In addition, sintering process is the sintered products downgrade because water analysis is sent as an envoy to easily, can't realize the resource utilization application.
Summary of the invention
The object of the present invention is to provide a kind of thermal effectiveness that can improve flying ash, reduce the secondary volatilization of heavy metal pollutant in the pyroprocess, improve the incineration of refuse flyash that utilizes of the mechanical property of flying ash calcinate and fire the method for aglite.
A kind of method of utilizing incineration of refuse flyash to fire aglite that the present invention proposes is characterized in that: described method is removed the great amount of soluble villaumite by extraction and separation technology; By the extraction agent consumption of control extraction process and the pH-value of extraction liquid, heavy metal class material is to the migration of extraction liquid phase in the reduction flying dust; By adding binding agent, granulation, sintering process acquisition aglite, this method may further comprise the steps:
(1) at first the high incineration of refuse flyash of chloride content is extracted dechlorination, control the leaching of heavy metal simultaneously by additive;
(2) the flying dust moisture content after the extracting and separating is 30-50%, is transported to granulating and forming equipment by e Foerderanlage, behind the additive of interpolation configuration, utilizes the molding device granulation, and granularity is between 5-20mm;
(3) most of moisture is removed in maintenance in loft drier, moisture<5%;
(4) particle after the maintenance is carried out sintering, sintering range 900-1150 ℃ in sintering oven;
(5) promptly obtain aglite after the cooling.
In the above-mentioned method of firing aglite, described extraction agent is water or other waste lye, and the extraction agent consumption is a liquid-solid ratio 15~25.
In the above-mentioned method of firing aglite, described extraction liquid pH-value PH>9.
In the above-mentioned method of firing aglite, described additive is a clay, and addition is 15-30%.
The present invention has overcome the shortcoming that present sintering technology is unsuitable for handling the high flying ash of China's chloride content, solves the problem that muriate causes polluting the control weak effect, and a kind of sintering process in conjunction with the extraction desalination is provided.Also overcome simultaneously owing to material in the sintering process contains moisture ambassador material and split the shortcoming of strength degradation.The present invention is fit to the innoxious and resource treatment technique of Chinese incineration of refuse flyash very much.Simultaneously, the present invention can decompose the dioxin pollution thing that destroys in the raw material, and in sintered products, and the toxicity that satisfies China leaches standard with heavy metals immobilization, and product satisfies the requirement of building light skeletal.Processing cost is lower than 500 yuan/ton.
Description of drawings
Fig. 1 is a process flow sheet of the present invention.
Embodiment
The present invention will be further described below in conjunction with embodiment:
Principle of work of the present invention is: removing the great amount of soluble villaumite by extraction and separation technology, can improve simultaneously the thermal effectiveness of flying ash, reduce the secondary volatilization of heavy metal pollutant in the pyroprocess, improve the mechanical property of flying ash calcinate; By the extraction agent consumption of control extraction process and the pH-value of extraction liquid, heavy metal class material is to the migration of extraction liquid phase in the reduction flying dust; By the interpolation and the granulating and forming equipment of binding agent, provide and fire light skeletal required necessity composition and requirement of strength; To dry with the sintering function by integrated electric sintering oven device and to combine together, and be arranged on two residence time that the interval is different, incineration of refuse flyash sinters aglite into the most at last; By exhaust gas processing device, a small amount of flue gas that the integrated electric sintering oven is produced carries out purifying treatment, final qualified discharge.
Incineration of refuse flyash calcination processing technological method may further comprise the steps:
(1) the high incineration of refuse flyash of chloride content is extracted dechlorination, avoid chlorine to promote the resynthesis of dioxin pollution thing in the volatilization of heavy metal and the tail gas, simultaneously the leaching by additive control heavy metal;
(2) the flying dust moisture content after the extracting and separating is 30-50%, is transported to granulating and forming equipment by e Foerderanlage.After adding the additive of configuration, utilize the molding device granulation, granularity is between 10-20mm;
(3) the first maintenance 2-5h of low temperature part in the integrated electric sintering oven removes most of moisture;
(4) particle after the maintenance is calcined temperature range 900-1150 degree in the integrated electric sintering oven;
(5) flue gas of integrated electric sintering oven generation carries out purifying treatment by exhaust gas processing device.
(6) vent gas treatment adopts chilling to handle, the resynthesis of strict control Dioxins, and cooling waste water carries out reuse as the part of extraction liquid.
Example one:
The flying dust that Shanghai grate-type incinerator sack cleaner is collected, with 15 times of water extractions 60 minutes, extraction liquid pH-value PH=12, constantly stir during this time, add 15% clay in the flying dust after extraction, make diameter 20mm at kneaded and formed equipment, the cylindrical pellet of the about 20mm of length, enter in the integrated electric sintering oven maintenance sintering about 8 hours, 1100 ℃ of sintering zone temperature, the material that comes out from sintering oven is light skeletal, unit weight 880kg/m3, ultimate compression strength 15.5Mpa, pollutent indexs such as physical strength and heavy metal all satisfy the requirement of building light skeletal.Dioxins rate of decomposition in the flying dust reaches 98%, and the leaching experiment of product shows that heavy metal satisfies relevant criterion, and whole process waste discharge and waste gas satisfy the relevant laws and regulations requirement.
Example two:
The flying dust that Shanghai grate-type incinerator sack cleaner is collected, with 25 times of water extractions 45 minutes, extraction liquid pH-value PH>9, constantly stir during this time, add 30% clay in the flying dust after extraction, make diameter 10mm at kneaded and formed equipment, the cylindrical pellet of the about 10mm of length, enter in the integrated electric sintering oven maintenance sintering about 7 hours, 1080 ℃ of sintering zone temperature, the material that comes out from sintering oven is light skeletal, unit weight 900kg/m3, ultimate compression strength 14.6Mpa, pollutent indexs such as physical strength and heavy metal all satisfy the requirement of building light skeletal.Dioxins rate of decomposition in the flying dust reaches 98%, and the leaching experiment of product shows that heavy metal satisfies relevant criterion, and whole process waste discharge and waste gas satisfy the relevant laws and regulations requirement.
Example three:
The flying dust that Shanghai grate-type incinerator sack cleaner is collected, with 25 times of water extractions 45 minutes, extraction liquid pH-value PH=9, constantly stir during this time, add 20% clay in the flying dust after extraction, make diameter 10mm at kneaded and formed equipment, the cylindrical pellet of the about 10mm of length, enter in the integrated electric sintering oven maintenance sintering about 9 hours, 1000 ℃ of sintering zone temperature, the material that comes out from sintering oven is light skeletal, unit weight 880kg/m3, ultimate compression strength 14.0Mpa, pollutent indexs such as physical strength and heavy metal all satisfy the requirement of building light skeletal.Dioxins rate of decomposition in the flying dust reaches 98%, and the leaching experiment of product shows that heavy metal satisfies relevant criterion, and whole process waste discharge and waste gas satisfy the relevant laws and regulations requirement.
The present invention compares with conventional garbage flying ash treatment process, has the following advantages:
(1) water extraction pre-treatment can be removed chlorine and the 50% above basic metal more than 90%, and is very necessary for the muriatic flying dust of high basic metal; Can suppress the heavy metal volatilization, prevent the resynthesis of Dioxins in the tail gas and improve the sintered products quality most important;
(2) sintered products is that density is less than 900kg/m 3Light skeletal, value-added content of product is greatly enhanced.
(3) adopt electrothermal method that energy is provided, the generation of tail gas is reduced to greatest extent, and vent gas treatment is convenient, and expense is low.
(4) vent gas treatment adopts chilling, the resynthesis of strict control Dioxins, and cooling waste water carries out reuse as the part of extraction liquid.

Claims (4)

1, a kind of method of utilizing incineration of refuse flyash to fire aglite is characterized in that: described method is removed the great amount of soluble villaumite by extraction and separation technology; By the extraction agent consumption of control extraction process and the pH-value of extraction liquid, heavy metal class material is to the migration of extraction liquid phase in the reduction flying dust; By adding binding agent, granulation, sintering process acquisition aglite, this method may further comprise the steps:
(1) at first the high incineration of refuse flyash of chloride content is extracted dechlorination, transfer leaching simultaneously by whole solution acid alkalinity control heavy metal;
(2) the flying dust moisture content after the extracting and separating is 30-50%, is transported to granulating and forming equipment by e Foerderanlage, behind the additive of interpolation configuration, utilizes the molding device granulation, and granularity is between 5-20mm;
(3) most of moisture is removed in maintenance in loft drier, moisture<5%;
(4) particle after the maintenance is carried out sintering, sintering range 900-1150 ℃ in sintering oven;
(5) promptly obtain aglite after the cooling.
2, according to the described method of firing aglite of claim 1, it is characterized in that: described extraction agent is water or other waste lye, and the extraction agent consumption is a liquid-solid ratio 15~25.
3, according to the described method of firing aglite of claim 1, it is characterized in that: described extraction liquid pH-value PH>9.
4, according to the described method of firing aglite of claim 1, it is characterized in that: described additive is a clay, and addition is 15-30%.
CNB2005100111787A 2005-01-14 2005-01-14 Method for preparing light aggregate through burning fly ash by using garbage Expired - Fee Related CN1298658C (en)

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1759941B (en) * 2005-11-22 2011-01-26 沈阳航空工业学院 New type heating and fusing method and equipment for dealing with flying ash generated by burning garbage
CN101279825B (en) * 2008-05-20 2011-02-02 上海大学 Method for cooperative reclaiming flyash and sludge in refuse incineration
CN101407380B (en) * 2007-08-30 2011-02-16 私立淡江大学 Method for recycling garbage incineration fly ash as cement material
CN101462835B (en) * 2008-09-01 2011-08-03 上海市固体废物处置中心 Innocent treatment method and apparatus for refuse burning flyash
CN101073895B (en) * 2006-05-16 2011-08-31 重庆大学 Method for forming refuse-firing flyash
CN104070053A (en) * 2014-07-02 2014-10-01 天津壹鸣环境工程有限公司 Graded-calcining reduced treatment technology for waste incineration flying ash
CN105712643A (en) * 2016-01-27 2016-06-29 天津城建大学 Method for preparing aggregates with high apparent density through industrial waste residues
CN106082963A (en) * 2016-06-13 2016-11-09 曹树梁 Leather-making mud ceramic aggregate and manufacture method thereof
CN106892676A (en) * 2015-12-18 2017-06-27 淡江大学 Damping ceramics and preparation method thereof
CN107030093A (en) * 2017-05-03 2017-08-11 江苏天楹环保能源成套设备有限公司 One kind combines washing and plasma fusion handles flying ash system
CN108662590A (en) * 2018-05-21 2018-10-16 青岛理工大学 Waste incineration fly ash melting treatment device
CN110328221A (en) * 2019-08-19 2019-10-15 王玉海 A kind of incineration of refuse flyash mineralization treatment method
CN110408368A (en) * 2019-07-24 2019-11-05 长安大学 A kind of storage salt material preparation method
CN110961436A (en) * 2019-12-27 2020-04-07 湖南军信环保股份有限公司 Fly ash solidification and stabilization treatment process
CN111644446A (en) * 2020-06-11 2020-09-11 龙德顺 Method for separating inorganic salt from fly ash
CN112079623A (en) * 2020-08-28 2020-12-15 临海市同复生物科技有限公司 Brick making process by using household garbage incineration fly ash
CN114933471A (en) * 2022-05-13 2022-08-23 同济大学 Method for preparing ceramic material by using blast furnace slag and dechlorinated waste incineration fly ash

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1400854A (en) * 1972-07-25 1975-07-16 Sherwen Eng Co Ltd Manufacture of synthetic aggregates
CN1089246A (en) * 1993-02-28 1994-07-13 蒋里军 Porous material from refuse
JP2003238221A (en) * 2002-02-15 2003-08-27 Taiheiyo Cement Corp Method of producing artificial aggregate
CN1456533A (en) * 2002-05-10 2003-11-19 长春市环境保护技术开发公司 Method for producing ceramic granules by refuse

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1759941B (en) * 2005-11-22 2011-01-26 沈阳航空工业学院 New type heating and fusing method and equipment for dealing with flying ash generated by burning garbage
CN101073895B (en) * 2006-05-16 2011-08-31 重庆大学 Method for forming refuse-firing flyash
CN101407380B (en) * 2007-08-30 2011-02-16 私立淡江大学 Method for recycling garbage incineration fly ash as cement material
CN101279825B (en) * 2008-05-20 2011-02-02 上海大学 Method for cooperative reclaiming flyash and sludge in refuse incineration
CN101462835B (en) * 2008-09-01 2011-08-03 上海市固体废物处置中心 Innocent treatment method and apparatus for refuse burning flyash
CN104070053A (en) * 2014-07-02 2014-10-01 天津壹鸣环境工程有限公司 Graded-calcining reduced treatment technology for waste incineration flying ash
CN106892676A (en) * 2015-12-18 2017-06-27 淡江大学 Damping ceramics and preparation method thereof
CN106892676B (en) * 2015-12-18 2020-01-03 淡江大学 Humidity-regulating ceramic and manufacturing method thereof
CN105712643B (en) * 2016-01-27 2018-07-03 天津城建大学 A kind of method that industrial residue prepares high apparent density aggregate
CN105712643A (en) * 2016-01-27 2016-06-29 天津城建大学 Method for preparing aggregates with high apparent density through industrial waste residues
CN106082963A (en) * 2016-06-13 2016-11-09 曹树梁 Leather-making mud ceramic aggregate and manufacture method thereof
CN107030093A (en) * 2017-05-03 2017-08-11 江苏天楹环保能源成套设备有限公司 One kind combines washing and plasma fusion handles flying ash system
CN108662590A (en) * 2018-05-21 2018-10-16 青岛理工大学 Waste incineration fly ash melting treatment device
CN110408368A (en) * 2019-07-24 2019-11-05 长安大学 A kind of storage salt material preparation method
CN110328221A (en) * 2019-08-19 2019-10-15 王玉海 A kind of incineration of refuse flyash mineralization treatment method
CN110961436A (en) * 2019-12-27 2020-04-07 湖南军信环保股份有限公司 Fly ash solidification and stabilization treatment process
CN110961436B (en) * 2019-12-27 2022-02-22 湖南军信环保股份有限公司 Fly ash solidification and stabilization treatment process
CN111644446A (en) * 2020-06-11 2020-09-11 龙德顺 Method for separating inorganic salt from fly ash
CN112079623A (en) * 2020-08-28 2020-12-15 临海市同复生物科技有限公司 Brick making process by using household garbage incineration fly ash
CN114933471A (en) * 2022-05-13 2022-08-23 同济大学 Method for preparing ceramic material by using blast furnace slag and dechlorinated waste incineration fly ash

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