CN1628944A

CN1628944A - Full-automatic integrated brick making machine

Info

Publication number: CN1628944A
Application number: CN 200310114502
Authority: CN
Inventors: 董瑞信
Original assignee: Individual
Current assignee: Individual
Priority date: 2003-12-18
Filing date: 2003-12-18
Publication date: 2005-06-22

Abstract

This invention relates to an integration brick maker, which comprises the clutch, gear box, mixing box, mixing axis, mixing leaf and rope forming device and rack and bracket, wherein the two mixing axis ends are located with two driving axis through axis connection device and the two driving axis drive the locking device through first or second degree chains with same two chain wheel and symmetric axis lines or same axis and different directions. The driving groove wheel drives the rope device through alternating rotation and shifting fork to drive the earth rope to-and-fro to process brick embryo, wherein the chopper device comprises super-front chopper and super-long chopper.

Description

The fully automatic integral brickmaking machine

Technical field: the present invention relates to atresia brick and hollow brick manufacturing machine, specifically is a kind of squash type brickmaking machine of processing atresia brick and hollow brick.

Background technology: at present, domestic production be the brick machine of brick producing material with clay, sand and flyash, a class is a punching type, a class is a squash type.The Chinese patent that retrieves (application number 02113925.3) " fully automatic multifunctional brick-making machine ", though realized the automation of brickmaking, but still it is bad to exist mixing effect, complex structure, defective such as production efficiency is lower; The Chinese patent that retrieves (application number 01236552.1) 《 Jie Neng Even body vacuum brick making machine ", though realized functions such as stirring, slivering, but still exist following drawback: 1, pug need be put the particle auxiliary equipment before going into the brick machine in addition; 2, do not have automatic slitting device, artificial slitting tiltedly stubble is long, and 3, the mud bar after cutting off needs the attachment device artificial conveyance; 4, need additional labor or the semi-automatic blanking device that changes into, so the adobe production line is longer, adobe production cost height, labour intensity is big.

Summary of the invention: technical problem to be solved by this invention, eliminate defective and drawback in the above brick machine made brick process exactly, provide a kind of through improving, can realizing the full-automation of brickmaking process, overall cost is low, energy consumption is little, efficient is high, compact conformation, rationally distributed, the adobe production cost is low, practical squash type fully automatic integral brickmaking machine.

Technical problem of the present invention is to solve by following technical scheme, the fully automatic integral brickmaking machine, comprise clutch, gearbox, agitator tank, shaft, paddle, become strip device and support, frame etc., it is characterized in that being provided with defeated bar, disconnected bar, drive bar, cut base, the chain transmission drives device and sheave and workbench etc. such as locking, particle drives, particle, advance supercharging and vacuum plant optionally to be provided with, two power transmission shafts are equipped with by shaft coupling in two shaft ends, two power transmission shafts are identical by two cover sprocket wheels, axis symmetric arrangement or coaxial, incorgruous secondary or the transmission of one-level chain driving locking system moves, drive sheave intermittently, alternately contrary, clockwise moving, and drive through shift fork and to drive the bar device intermittently along guide rail, back and forth promote the mud bar, be cut into adobe through cutting blanking device, strip breaker is put and is comprised leading disconnected bar and the disconnected bar of overlength, and defeated strip device drives defeated bar by power transmission shaft or end belt wheel and rolls auxiliary transporting mud bar.Power is through belt wheel, clutch and power input shaft enter gearbox, power input shaft by bearings on the bearing block at gear box casing two ends, be installed in the driving gear on the power input shaft, realize speed change with the driven gear engagement that is installed on the case jackshaft, the case jackshaft is supported on the bearing block at gear box casing two ends, in the invention form of Fig. 1, at power input shaft or case jackshaft one end or sprocket wheel or belt wheel are housed on the slivering axle, be installed in sprocket wheel or belt wheel on the particle axle by chain or belt drives, the particle axle by bearings on the two end axles bearing, big blade of particle and small blade are the open-minded shape of disk tooth, arranged crosswise is fixed on the particle axle, wheel cover is by being bolted to the particle upper casing, on lower casing and the minor flaps, bearing block, particle upper casing and particle lower casing together are fixed on the support by bolt.Sprocket wheel or belt wheel, chain or belt, wheel cover etc. constitute the particle drive unit; Particle axle, particle blade, particle upper casing, lower casing, bearing block etc. constitute a kind of embodiment of particle device.Optionally be provided with as the particle device, if containing a small amount of stone in the raw material then can be made as rolling (two rolling) pulverizer, if be mixed with a small amount of stove quarrel in the raw material, can be made as cage mill, if the raw material ageing is better, particle drives and the particle device can not be provided with, and whole particle device places an agitator tank top or a side, is fixed on the frame by support.In invention form shown in Figure 10, be applicable to the raw material that ageing is better, stirred, particle is not set drives and the particle device.

The pinion that is installed on the case jackshaft is realized speed change with the gear wheel engagement that is installed on the slivering output shaft, if power source speed is lower, can not establish the case jackshaft, drive the slivering output shaft by the driving gear and the gears engaged on the slivering output shaft that are installed on the power input shaft, slivering output shaft one end is supported on the gear box casing by bearing and bearing block, the other end is supported on the support by bearing and bearing block, support is fixed on the frame, be installed in gear and the gears engaged that is installed on the shaft on the slivering output shaft, identical gears engaged on being installed in another gear on the shaft and being installed in another shaft, realize transmission of power, gear is in the same gear box casing, or branch is in two gearboxes, casing adopts the HT200 iron casting or adopts the welding of Q235 steel part, one end of two shafts is supported on the gear box casing by bearing and bearing block respectively, and the other end is supported on the support plate by bearing and bearing block respectively, and the support plate lower end is fixed on auger cylinder and the frame.In the invention form of Fig. 1, agitator tank one side is provided with retaining mud support plate, two ends sealing clay rubber cushion or seal are individually fixed on retaining mud support plate and the support plate, on two shafts, stirring vane is set, the stirring vane arranged crosswise also forms an angle with axis direction, be symmetrical arranged the supercharging spiral, wall type or awl core-taper sleeve type booster, mud breaker, in agitator tank, if booster upper casing and lower casing, two shells are by Bolt Connection and be fixed on the agitator tank, wall type or awl core-taper sleeve type booster are fixed on booster upper casing and the lower casing, awl core-taper sleeve type booster awl core then is fixed on two shafts, the supercharging spiral and the booster of symmetric arrangement, mud breaker and booster upper casing and lower casing constitute the propelling supercharging device, this device optionally is provided with according to feelings, earth behind the particle enters agitator tank one side, stirs and advance supercharging device through stirring vane, entering the auger cylinder with one voice or directly enter the auger cylinder after stirring vane stirs by agitator tank and auger cylinder.In the invention form of Figure 10, support one side sets up gearbox separately, between support and support plate, be provided with material receiving box, in material receiving box, be provided with seal, be provided with one or two and press mud to roll on the shaft by material receiving box, the pug that stirs in advance enters the auger cylinder with one voice by pressing mud to roll with material receiving box lower end and auger.End at agitator tank or auger cylinder is optionally established vacuum plant, and fixes by sealing gasket and agitator tank and support plate or with auger cylinder and flange support plate, and the pug that enters the auger cylinder is evacuated.The auger promotion pug that the slivering output shaft drives on it enters mud cylinder head and strip port, and extruding forms the mud bar, and slivering output shaft, auger, auger cylinder, mud cylinder head and strip port etc. constitute into strip device.The auger cylinder is fixed between support and the flange support plate, and mud cylinder and strip port and flange support plate are fixed.

Form as the present invention design: in the invention form selectivity setting option of Fig. 1, be provided with that particle drives and the propelling supercharging device of particle device, vacuum plant, symmetric arrangement, it is relatively poor and to the demanding situation of unfired brick quality that this form is suitable for earth material; Or be provided with that particle drives and the propelling supercharging device of particle device, symmetric arrangement, and vacuum plant is not set, this form is suitable for earth material situation relatively poor and that unfired brick quality is had relatively high expectations; Or be provided with that particle drives and the particle device, and the propelling supercharging device of vacuum plant and symmetric arrangement is not set, it is relatively poor and to the less demanding situation of unfired brick quality that this form is suitable for earth material; Or symmetric arrangement is set advances supercharging device and vacuum plant, particle not being set driving and the particle device, this situation is suitable for the earth material ageing better with to the demanding situation of unfired brick quality; Or the propelling supercharging device of symmetric arrangement is set, and particle not being set driving and particle device and vacuum plant, this form is suitable for the earth material ageing better and the situation that unfired brick quality is had relatively high expectations; Or particle drives and the propelling supercharging device and the vacuum plant of particle device and symmetric arrangement all are not provided with, and it is better and to the less demanding situation of unfired brick quality that this form is suitable for the earth material ageing; In the invention form of Figure 10, gearbox is divided into two parts, is provided with to press mud to roll and material receiving box, replaces paddle in Fig. 1 invention form and agitator tank etc. respectively, or vacuum plant is set or earth material that this form is suitable for stirring and the less demanding or condition with higher to unfired brick quality are not set.

By two shaft couplings and joining two power transmission shafts of shaft, support by the bearing and the bearing block that are installed on the flange support plate, axis is symmetric arrangement, transmission that two power transmission shafts are driven drive locking system comprise two head sprockets, two main chain bars, two transition sprocket wheels, two transition axises, two secondary head sprockets, two from sprocket wheel, two from chain rivet and two from chain, be installed in from the chain two and drive bearing pins and roller, latch; Be installed in two head sprockets on two power transmission shafts, respectively by the transition sprocket wheel of main chain bar drive installation on transition axis, and secondary head sprocket on it drive to be installed by transition axis, two transition axises are fixed on the support of symmetric arrangement by bearing and bearing block, two secondary head sprockets pass through chain drive two respectively from sprocket wheel, transmission direction one rotates counterclockwise, one clockwise rotates, two are separately fixed at from chain rivet from sprocket wheel, two from chain rivet by bearings on bearing block, two pairs of bearing blocks are fixed on two seat boards.Two head sprockets, two transition sprocket wheels, two secondary head sprockets, two are distinguished identical from sprocket wheel and master and slave chain, two transition sprocket wheels are less than two head sprockets, the secondary head sprocket is bigger, determines at the different model of fully automatic integral brickmaking machine the present invention design from sprocket wheel; Two transition axises, two is in a symmetrical arrangement respectively from the chain axis, or be positioned at the oblique upper of sheave simultaneously, or be positioned at the both sides of sheave simultaneously, or be positioned at the oblique below of sheave simultaneously, and the one-level transmission of a side, the secondary transmission respectively with the one-level transmission of opposite side, secondary transmission or in same vertical plane, or in the vertical plane that is parallel to each other, when two transition axises, two directly over chain rivet is positioned at sheave simultaneously or under the time, two transition axises must be with one heart, two is concentric from chain rivet, wherein a transition axis and occurs with the tubular axis form respectively from chain rivet, transition axis by bearings in tubular axis, from chain rivet by bearings in the chain tubular axis, the transition tubular axis is supported on the bearing block by external bearings respectively from the chain tubular axis, and this moment, two bearing blocks were fixed on the top seat board of carriage center line, transition axis or tubular axis, be arranged in parallel the one-level transmission of a side from chain rivet or tubular axis axis and fluted roller shaft axis, the corresponding transmission of secondary transmission and opposite side is in the vertical plane that is parallel to each other; In axial vertical cross-section, transition axis or tubular axis kernel of section, lay respectively on the straight line from chain rivet or tubular axis kernel of section and fluted roller shaft kernel of section.Two from chain, is provided with two and drives bearing pin and roller, and roller is installed in to drive on the bearing pin and by Spring Card and locks, and the two certain zones from chain are provided with the locking arc of some, and the locking arc is contained in from the bearing pin of chain, is locked by locking card; Two driving bearing pins and roller are along with distinguishing intermittence, driven sheave from the side from the transmission of chain, and through the locking arc intermittently, locking sheave alternately, because two the differences that turn to from chain, sheave intermittently clockwise rotates, intermittently rotate counterclockwise, be provided with as required from chain length, rest requirement so that, satisfy sheave idle hours greater than run duration; The several different models according to this design of the groove of sheave are different, 2 or 3,4,5,6,7,8,9,10,11,12,13,14,15,16,17 and 18 grooves can be set, the angle is 20 °-90 ° between groove, the angle is 30 °-72 ° between optimal slot, and the angle is 36 °, 40 °, 45 °, 60 ° between the embodiment groove; Fixing 1 or 2 or 3 or 4 identical sheave can be set on same fluted roller shaft, when the secondary transmission of a side and the transmission of opposite side secondary in same vertical plane, 2 sheaves are set, can establish one, three or four identical sheave in the vertical plane that is being parallel to each other, two from the chain plane or sheave both sides or between two or more sheaves; Sheave is installed on the fluted roller shaft, and fluted roller shaft is supported on the seat board above the support by bearing and bearing block, is fixed with 1-2 shift fork on the fluted roller shaft.

Conceive indivedual models of fully automatic integral brickmaking machine in the present invention, be installed in two head sprockets on the power transmission shaft, can be without the transition sprocket wheel, directly drive two from sprocket wheel, two are separately fixed at two from chain rivet from sprocket wheel, by the driving bearing pin on two chains and the roller, the locking arc that are installed on it, intermittently driven locking sheave, two are symmetrically arranged in the oblique below of sheave from chain rivet, and parallel with fluted roller shaft; With axially vertical cross section in, the power transmission shaft kernel of section of homonymy, with homonymy from chain rivet kernel of section and sheave kernel of section point-blank.The chain transmission of both sides is in a vertical plane, or in the vertical plane that is parallel to each other.

In sheave alternate rotation at intermittence, the shift fork that drives on it is just replacing intermittently, counter-rotation, be installed in the bearing pin that drives bar device two ends and drive the bar device intermittently by stirring along guide rail, alternate reciprocating motion, and then make the mud bar of certain-length alternately intermittently be cut into adobe through cutting base blade or steel wire, the two sides was arranged with the cutter groove before and after driving the bar device, anti-the supporting of anti-cutter driven the bar device when cutting base, top, two ends or side bypass cross support plate and bearing pin is installed bearing or axle sleeve, bearing or axle sleeve can move on both sides grooved or cylindrical guide rail, two grooveds or cylindrical guide rail are separately fixed on the support, are positioned to drive both sides, bar device top.Shift fork, drive bar device and guide rail and constitute and drive strip device.Strip breaker is put and comprised leading disconnected bar and the disconnected bar of overlength, and is all in a symmetrical arrangement; Leading strip breaker is put by upper and lower journal stirrup disconnected bar cutter or fixation with steel wire is being driven on the bar device, drive bar device one segment distance in advance, in case the mud bar pushes away the anti-bar device that drives, the overlength strip breaker put by upper and lower journal stirrup disconnected bar blade or fixation with steel wire on support, fall behind slightly and drive bar device one segment distance, push away anti-support in case the mud bar is long.Mud bar stationary table is on support, the earrings that is fixed with some on the two sides, front and back of mud bar workbench is fixedly to cut base blade or steel wire, cut base blade or steel wire through protruding stalk tensioning, and connect with transfer ear one side, the transfer ear opposite side is by several spring tensions, thereby the base blade is cut in assurance or steel wire has certain elasticity; Cut base blade or steel wire and work top-90 ° of angles at 45,, cut the base effect with improvement, the embodiment angle is 75 °, 80 °, 85 °, and spring is connected on the support plate, and support plate, transfer ear frame and protruding stalk all are fixed on the support; Cutting base blade or steel wire, earrings, protruding stalk, transfer ear, spring constitutes and cuts blanking device, front and back symmetric arrangement.

Defeated strip device is in a symmetrical arrangement, comprises the one-level main pulley, one-level band, the jackshaft that are installed in the power transmission shaft end, is installed in that one-level on the jackshaft is rolled from belt wheel and secondary main pulley, secondary band, secondary from belt wheel, defeated bar, sliver side plate, bearing block, upper mounted plate, bottom plate; Jackshaft and defeated bar roll respectively and are supported on the sliver side plate by bearing and bearing block, and the sliver side plate is fixed on the upper and lower fixing plate, and upper and lower fixing plate is fixed on the support; The one-level main pulley drives one-level from belt wheel by the one-level band, drives secondary through jackshaft, secondary main pulley and secondary band and rolls from belt wheel and defeated bar; Specific to the different model of the present invention's design, two power transmission shafts, jackshaft, defeated bar roll and can distinguish the double as belt wheel, and indivedual model two power transmission shafts or end belt wheel can directly drive defeated bar and roll; Sliver side plate width and the mud bar is wide adapts, defeated bar rolls and is positioned at mud bar below; Sliver side plate one end docks with cylinder head and strip port, and the other end is connected with work top; In work top sliver side plate both sides "] arranged " the shape scarfing, guarantee that broken mud in time leaks down, work top is horizontal plane, is fixed on the support, is positioned to drive the strip device below; Support is fixed on the stand, and stand is fixed on the frame by support plate.The mud bar arrives on the work top, reach certain-length after, driven the bar device and push to cut blanking device rapidly to and cut into adobe, this rear-guard bar device rests motionless, waits the mud bar to reach certain-length again, drives the bar device and oppositely promotes the mud bar, cuts into base, works and so forth.Support is fixed on the stand.

Description of drawings:

Be elaborated below in conjunction with accompanying drawing

Fig. 1 is a front view of the present invention;

Fig. 2 is a vertical view of the present invention;

Fig. 3 is a transmission schematic diagram of the present invention;

Fig. 4 is the A-A cutaway view of Fig. 1;

Fig. 5 is the B-B cutaway view of Fig. 1 and Figure 10;

Fig. 6 is that the C of Fig. 1 and Figure 10 is to figure;

Fig. 7 is that Fig. 1 and the C of Figure 10 under individual cases are to figure;

Fig. 8 is for driving bearing pin and locking arc schematic diagram;

Fig. 9 cuts open schematic diagram for Fig. 1 and Figure 10 D-D;

Figure 10 is the front view of different expression form of the present invention, and the dual slope right side is identical with Fig. 1 corresponding site;

Figure 11 is the vertical view of Figure 10, and the dual slope right side is identical with Fig. 2 corresponding site;

Figure 12 is the transmission schematic diagram of Figure 10, and the dual slope right side is identical with Fig. 3 corresponding site.

As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 10, Figure 11, shown in Figure 12, power enters gearbox through belt wheel 1, clutch 2 and power input shaft 3, power input shaft 3 by bearings on the bearing block 4 at gear box casing 5 two ends, be installed in the driving gear 86 on the power input shaft 3, realize speed change with driven gear 87 engagements that are installed on the case jackshaft 58, case jackshaft 58 is supported on the bearing block 57 at gear box casing 5 two ends.In the invention form of Fig. 1, at power input shaft 3 or case jackshaft 58 1 ends or sprocket wheel or belt wheel 85 are housed on slivering axle 53, sprocket wheel or the belt wheel 11 on particle axle 18 by chain or belt 10 drive installations, particle axle 18 by bearings on two end axles bearing 17, big blade 14 of particle and small blade 15 are the open-minded shape of disk tooth, arranged crosswise is fixed on the particle axle 18, wheel cover 12 is fixed on particle upper casing 13, lower casing 16 and the minor flaps 62 by bolt 60, and bearing block 17, particle upper casing 13 together are fixed on the support 19 by bolt 65 with particle lower casing 16.Sprocket wheel or

belt wheel

85,11, chain or belt 10, wheel cover 12 etc. constitute the particle drive unit; Particle axle 18,

particle blade

14 and 15, particle upper casing 13, lower casing 16, bearing block 17 etc. constitute a kind of embodiment of particle device.Optionally be provided with as the particle device, if containing a small amount of stone in the raw material then can be made as rolling (two rolling) pulverizer, if be mixed with a small amount of stove quarrel in the raw material, can be made as cage mill, if the raw material ageing is better, particle drives and the particle device can not be provided with, and whole particle device places agitator tank 54 tops or a side, is fixed on the frame 49 by support 19.In invention form shown in Figure 10, be applicable to the raw material that ageing is better, stirred, particle is not set drives and the particle device.

As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 10, Figure 11, shown in Figure 12, the pinion 88 that is installed on the case jackshaft 58 is realized speed change with gear wheel 89 engagements that are installed on the slivering output shaft 53, if adopt more slow-revving power source, can not establish case jackshaft 58, drive slivering output shafts 53 by the driving gear 86 and 89 engagements of the gear wheel on the slivering output shaft that are installed on the power input shaft 3, slivering output shaft 53 1 ends are supported on the gear box casing 5 by bearing and bearing block 56, the other end is supported on the support 50 by bearing and bearing block 51, support 50 is fixed on the frame 49, be installed in gear 90 and gear 92 engagements that are installed on the shaft 9 on the slivering output shaft 53, be installed in shaft 9 cog 93 be installed in another shaft 84 on identical gear 91 engagement, realize transmission of power,

gear

91,93,92 and 90 and

gear

89,88,87 and 86 can be in the same gear box casing 5, or branch is in two

gearboxes

5 and 131,

gearbox

5 and 131 adopts the HT200 iron casting or adopts the welding of Q235 steel part, one end of shaft 9 and shaft 84 is respectively by bearing and bearing block 6, bearing block 59 is supported on

gear box casing

5 or 131, the other end is supported on the support plate 70 by bearing and bearing block 71 respectively, and support plate 70 lower ends are fixed on auger cylinder 48 and the frame 49.In the invention form of Fig. 1, agitator tank one side is provided with retaining mud support plate 7, two ends sealing clay rubber cushion or seal 8 are individually fixed on retaining mud support plate 7 and the support plate 70, on shaft 9 and shaft 84, stirring vane 69 is set, stirring vane 69 arranged crosswise form an angle on

shaft

9 and 84 and with axis direction, be symmetrical arranged supercharging spiral 21, wall type or awl core-taper sleeve type booster 22, mud breaker 68, in agitator tank 54, if booster upper casing 67 and lower casing 52, two shells connect by bolt 66 and are fixed on the agitator tank 54, wall type or awl core-taper sleeve type booster 22 are fixed on booster upper casing 67 and the lower casing 52, awl core-taper sleeve type booster awl core then is fixed on

shaft

9 and 84, the supercharging spiral 21 of symmetric arrangement and booster 22, mud breaker 68 and booster upper casing 67 and lower casing 52 constitute the propelling supercharging device, this device optionally is provided with according to feelings, earth behind the particle enters agitator tank 54 1 sides, stir and advance supercharging device through stirring vane 69, entering auger cylinder 48 with one voice or after stirring vane 69 stirs, directly entering auger cylinder 48 by agitator tank 54 and auger cylinder.In the invention form of Figure 10, support 50 1 sides set up gearbox 131 separately, between support 50 and support plate 70, be provided with material receiving box 133, in material receiving box, be provided with seal 8, on

shaft

9 and 84, be provided with one or two and press mud to roll 132 by material receiving box 133, the pug that stirs in advance by press mud roll 132 and material receiving box 133 lower ends and auger enter auger cylinder 48 with one voice.End at agitator tank 54 or auger cylinder 48 is optionally established vacuum plant 24, and by sealing gasket 23 and agitator tank 54 and support plate 70 or fixing with auger cylinder 48 and flange support plate 73, the pug that enters auger cylinder 48 is evacuated.The auger 47 promotion pugs that slivering output shaft 53 drives on it enter mud cylinder head and strip port 46, and extruding forms the mud bar, and slivering output shaft 53, auger 47, auger cylinder 48, mud cylinder head and strip port 46 etc. constitute into strip device.Auger cylinder 48 is fixed between support 50 and the flange support plate 73, and mud cylinder and strip port 46 are fixing with flange support plate 73.As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 10, Figure 11, shown in Figure 12, form as the present invention's design: in the invention form selectivity setting option of Fig. 1, be provided with that particle drives and the propelling supercharging device of particle device, vacuum plant 24, symmetric arrangement, it is relatively poor and to the demanding situation of unfired brick quality that this form is suitable for earth material; Or be provided with that particle drives and the propelling supercharging device of particle device, symmetric arrangement, and vacuum plant 24 is not set, this form is suitable for earth material situation relatively poor and that unfired brick quality is had relatively high expectations; Or be provided with that particle drives and the particle device, and the propelling supercharging device of vacuum plant 24 and symmetric arrangement is not set, it is relatively poor and to the less demanding situation of unfired brick quality that this form is suitable for earth material; Or symmetric arrangement is set advances supercharging device and vacuum plant 24, particle not being set driving and the particle device, this situation is suitable for the earth material ageing better with to the demanding situation of unfired brick quality; Or the propelling supercharging device of symmetric arrangement is set, and particle not being set driving and particle device and vacuum plant 24, this form is suitable for the earth material ageing better and the situation that unfired brick quality is had relatively high expectations; Or particle drives and the propelling supercharging device and the vacuum plant of particle device and symmetric arrangement all are not provided with, and it is better and to the less demanding situation of unfired brick quality that this form is suitable for the earth material ageing; In the invention form of Figure 10, gearbox is divided into 5 and 131 two parts, be provided with and press mud to roll 132 and material receiving box 133, replace paddle 69 in Fig. 1 invention form and agitator tank 54 etc. respectively, or vacuum plant 24 is set or is not provided with, the earth material that this form is suitable for stirring, the less demanding or condition with higher to unfired brick quality.

As Fig. 1, Fig. 2, Fig. 3, Fig. 5, Fig. 6, Fig. 8, Figure 10, Figure 11, shown in Figure 12, by two shaft couplings 72 respectively with shaft 9 and shaft 84 joining power transmission shaft 75 and power transmission shafts 83, support by the bearing and the bearing block 74 that are installed on the flange support plate 73, axis is symmetric arrangement, and the transmission that two power transmission shafts are driven drives locking system and comprises two head sprockets 80, two main chain bars 81, two transition sprocket wheels 25, two

transition axises

94 and 30, two secondary head sprockets 27, two from sprocket wheel 28, two from

chain rivet

95 and 31, two (see Fig. 6 from

chain

96 or 113, Fig. 7), be installed on

chain

96 or 113 two and drive bearing pin 26 and rollers 118, latch 110; Be installed in two head sprockets 80 on two

power transmission shafts

75 and 83, respectively by the two transition sprocket wheels 25 of main chain bar 81 drive installations on two

transition axises

94 and 30, and drive the secondary head sprocket 27 be installed on it by two

transition axises

94 and 30, two

transition axises

94 and 30 are fixed on the support 103 of symmetric arrangement by bearing and bearing block 102, two secondary head sprockets 27 form the chain transmission by chain 96 and two from sprocket wheel 28 respectively, and transmission direction one rotates counterclockwise, one clockwise rotates, two are separately fixed at from chain rivet 95 with from chain rivet 31 from sprocket wheel 28, two from

chain rivet

95 and 31 respectively by bearings on bearing block 105, two pairs of bearing blocks 105 are fixed on two seat boards 104.Two head sprockets, two transition sprocket wheels, two secondary head sprockets, two are distinguished identical from sprocket wheel and master and slave chain, two transition sprocket wheels are less than two head sprockets, the secondary head sprocket is bigger, determines at the different model of fully automatic integral brickmaking machine the present invention design from sprocket wheel; Transition axis 94 and transition axis 30, from chain rivet 95 and in a symmetrical arrangement from chain rivet 31 axis, or be positioned at the oblique upper of sheave 29 simultaneously, or be positioned at the both sides of sheave 29 simultaneously, or be positioned at the oblique below of sheave 29 simultaneously, and the one-level transmission of a side, secondary transmission respectively with the one-level transmission of opposite side, secondary transmission in same vertical plane, or in the vertical plane that is parallel to each other; When

transition axis

94 and 30, two directly over

chain rivet

95 and 31 is positioned at sheave 29 simultaneously or under the time, two

transition axises

94 and 30 must be with one heart, two is concentric from

chain rivet

95 and 31, wherein a transition axis and Fig. 6 (2) occurs＜sees with the tubular axis form respectively from chain rivet 〉, transition axis 30 is supported in the tubular axis 94 by bearing 111, be supported in chain tubular axis 95 by bearing 112 from chain rivet 31, transition axis or tubular axis 94, from chain rivet or tubular axis 95 respectively by bearings on bearing block 102 and 105, this moment, two bearing blocks 102 were fixed on the top seat board of support 41 center lines, two transition axises or tubular axis, two are arranged in parallel the one-level transmission of a side from chain axis and fluted roller shaft 32 axis, the corresponding transmission of secondary transmission and opposite side is in the vertical plane that is parallel to each other; In axial vertical cross-section, transition axis or tubular axis 94 kernel of section, transition axis 30 kernel of section, respectively with from chain rivet or tubular axis 95 kernel of section, be positioned on the straight line from chain rivet 31 kernel of section and fluted roller shaft 32 kernel of section.Two from chain 96, be provided with two and drive bearing pin 26 and be installed in the roller 118 that drives on the bearing pin, roller 118 is provided with the stop locking arc 110 of some by Spring Card 114 lockings in the two certain zones from chain, the locking arc is contained in from the bearing pin 116 of chain, by locking card 115 lockings; Drive bearing pin and roller on two chains along with distinguishing intermittence, driven sheave 29 from the side from the transmission of chain, and replace locking sheave 29 through locking arc 110 gaps, because two the differences that turn to from chain 96, thereby when making sheave 29 and clockwise rotate, the time and rotate counterclockwise, be provided with as required from chain length, rest requirement so that, satisfy sheave idle hours greater than run duration; The several different models according to this design of the groove of sheave are different, 2 or 3,4,5,6,7,8,9,10,11,12,13,14,15,16,17 and 18 grooves can be set, the angle is 20 °-90 ° between groove, the angle is 30 °-72 ° between optimal slot, and the angle is 36 °, 40 °, 45 °, 60 ° between the embodiment groove; Fixing 1 or 2 or 3 or 4 identical sheave can be set on same fluted roller shaft, when the secondary transmission of a side and the transmission of opposite side secondary in same vertical plane, 1 or 2 sheave is set, can establish one or three or four identical sheave in the vertical plane that is being parallel to each other, two from the chain plane or sheave both sides or between two or more sheaves; Sheave 29 is installed on the fluted roller shaft 32, and fluted roller shaft 32 is supported on the seat board 101 above the support 41 by bearing and bearing block 107, is fixed with 1-2 shift fork on the fluted roller shaft.

As shown in Figure 7, conceive indivedual models of fully automatic integral brickmaking machine in the present invention, be installed in two head sprockets 80 on

power transmission shaft

75 and 83, can be without the transition sprocket wheel, directly drive two and 28 be separately fixed at two on

chain rivet

95 and 31 from sprocket wheel 28, two from sprocket wheel, by the driving bearing pin on two chains 112 26 and the roller 118, the locking arc 110 that are installed on it, intermittently driven locking sheave 29, two is symmetrically arranged in the oblique below of sheave from

chain rivet

95,31, and parallel with fluted roller shaft 32; With axially vertical cross section in, the power transmission shaft 75 of a side or 83 kernel of section, respectively with homonymy from

chain rivet

95 or 31 kernel of section, and sheave 32 kernel of section point-blank.The chain transmission of both sides is in a vertical plane, or in the vertical plane that is parallel to each other.As Fig. 1, Fig. 2, Fig. 3, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Figure 10, Figure 11 and shown in Figure 12, in sheave alternate rotation at intermittence, the shift fork 33 that drives on it is just replacing intermittently, counter-rotation, be installed in the bearing pin 78 that drives bar device 40 two ends and drive bar device 40 intermittently by stirring along guide rail 39, alternate reciprocating motion, and then the mud bar that makes certain-length replaces, and intermittently disconnected base blade or steel wire 36 are cut into adobe through the two sides, the two sides was arranged with the cutter groove before and after driving the bar device, anti-the supporting of anti-cutter driven the bar device when cutting base, top, two ends or side bypass cross support plate 109 and bearing pin 37 is installed bearing or axle sleeve 38, bearing or axle sleeve 38 can move on both sides grooved or cylindrical guide rail 39, two grooveds or cylindrical guide rail are separately fixed on the support 41, be positioned at and drive both sides, bar device top, shift fork, driving bar device 40 and guide rail 39 constitutes and drives strip device.Strip breaker is put and comprised that leading strip breaker is put with the overlength strip breaker and put, and is all in a symmetrical arrangement; Leading strip breaker is put by upper and lower journal stirrup 44 tool for cutting strips with or steel wire 43 to be fixed on and is driven bar device 40 and go into mud side two ends, drives bar device one segment distance in advance, in case the mud bar pushes away anti-strip-cutter; The overlength strip breaker is put by upper and lower journal stirrup 77 tool for cutting strips with or steel wire 43 is fixed on the support 41, falls behind slightly and drives the bar device, in case the anti-support 41 that supports of mud bar overlength.Workbench 42 is fixed on the support 41, the earrings 76 that is fixed with some on the two sides, front and back of workbench 42 is fixedly to cut base blade or steel wire 36, cut base blade or steel wire through protruding stalk 108 tensionings, and connect with transfer ear 99 1 sides, the transfer ear opposite side is by several spring 34 tensions, thereby the base blade is cut in assurance or steel wire has certain elasticity.Cut base blade or steel wire and work top-90 ° of angles at 45, the embodiment angle is 75 °, 80 °, 85 °, cut the base effect with improvement, spring 34 is connected on the support plate 100, support plate 100, transfer ear frame 106 and protruding stalk 108 all are fixed on the support 41, cut formations such as base blade or steel wire 36, earrings 76, protruding stalk 108, transfer ear 99, spring 34 and cut blanking device.As shown in Figure 9, defeated strip device is in a symmetrical arrangement, comprises the one-level main pulley 125, one-level band 126, the jackshaft 123 that are installed in

power transmission shaft

75 and 83 ends, is installed in that one-level on the jackshaft rolls 120 from belt wheel 124 and secondary main pulley 122, secondary band 128, secondary from belt wheel 129, defeated bar, sliver side plate 45, bearing block 121 and bearing block 119, upper mounted plate 127, bottom plate 130; Jackshaft 123 and defeated bar roll 120 and are supported on the sliver side plate 45 by bearing and bearing block respectively, and the sliver side plate is fixed on the upper and lower fixing plate, and upper and

lower fixing plate

127 and 130 is fixed on the support 41; The one-level main pulley drives one-level from belt wheel by the one-level band, drives secondary through jackshaft, secondary main pulley and secondary band and rolls from belt wheel and defeated bar; Specific to the different model of the present invention design, two power transmission shafts, jackshaft, defeated bar roll and can distinguish the double as belt wheel, indivedual model two

power transmission shafts

75 and 83 or end belt wheel 125 can directly drive defeated bar and roll 120; Sliver side plate width and the mud bar is wide adapts, defeated bar rolls 120 and is positioned at mud bar below; Sliver side plate 45 1 ends dock with cylinder head and mud mouth 46, and the other end is connected with workbench 42; In work top sliver side plate both sides "] arranged " the shape scarfing, guarantee that broken mud in time leaks down, workbench 42 is horizontal plane, is fixed on the support 41, is positioned to drive the strip device below; Support is fixed on the stand 79, and stand is fixed on the frame 49 by support plate 73.The mud bar arrives on the work top 42, reach certain-length after, driven bar device 40 to push cut blanking device rapidly to, cut into adobe.This rear-guard bar device 40 rests motionless, waits the mud bar to reach certain-length again, drives bar device 40 and oppositely promotes the mud bar, cuts into base, works and so forth.

Claims

1, the fully automatic integral brickmaking machine, comprise clutch, gearbox, agitator tank, shaft, paddle, become strip device and support, frame etc., it is characterized in that being provided with defeated bar, disconnected bar, drive bar, cut base, the chain transmission drives device and sheave and workbench etc. such as locking, the particle drive unit, the particle device, in the agitator tank on the propelling supercharging device of symmetric arrangement and agitator tank or the mud wringing cylinder vacuum plant be provided with selectively, two power transmission shafts are equipped with by shaft coupling in two shaft ends of axis symmetric arrangement, two power transmission shafts are identical by two cover sprocket wheels, axis symmetric arrangement or coaxial, secondary that the direction of motion is different or the transmission of one-level chain drive locking system, drive sheave intermittently, alternately contrary, clockwise moving, and through shift fork or be hinged to drive and drive the bar device intermittently along its top two side rails, back and forth promote the mud bar, cut blanking device through two covers and cut off mud bar formation adobe, drive the leading cutting off tool of mud bar is housed on the bar device, support is provided with the overlength cutting off tool, and defeated strip device directly or indirectly drives defeated bar by power transmission shaft or end belt wheel and rolls auxiliary transporting mud bar; Form as the present invention's design: in the selectivity setting option, the propelling supercharging device of particle driving and particle device, vacuum plant, symmetric arrangement is set; Or be provided with that particle drives and the propelling supercharging device of particle device, symmetric arrangement, vacuum plant is not set; Or particle driving and particle device are set, the propelling supercharging device of vacuum plant and symmetric arrangement is not set; Or symmetric arrangement propelling supercharging device and vacuum plant are set, particle is not set drives and the particle device; Or the propelling supercharging device of symmetric arrangement is set, particle is not set drives and particle device and vacuum plant; Or the propelling supercharging device and the vacuum plant of particle driving, particle device and symmetric arrangement all are not provided with; Or be provided with and press mud to roll and material receiving box, replace paddle and agitator tank respectively, particle drivings, particle device, propelling supercharging device are not set, vacuum plant is set or is not provided with.

2, fully automatic integral brickmaking machine according to claim 1, it is characterized in that: gearbox is integral type or split, adopt the casting of HT200 ironcasting or adopt the welding of Q235 steel part, case internal gear or be in the gearbox or divide and be in two gearboxes; Be installed in gear on the power shaft by the gear on the case jackshaft or directly drive gear on the slivering output shaft; Intermeshing two gears are identical on the shaft.

3, fully automatic integral brickmaking machine according to claim 1, it is characterized in that the particle drive unit by be installed in belt wheel or the sprocket wheel on power shaft or jackshaft one end or the slivering output shaft, belt wheel or sprocket wheel, chain or the belts etc. that are installed on the particle axle are formed.

4, fully automatic integral brickmaking machine according to claim 1, it is characterized in that being contained in alternative setting of particle device of an agitator tank top or a side, or be to rolling (two rolling) pulverizer or being cage mill, one embodiment comprises particle axle, particle blade, particle upper casing and lower casing, bearing block etc., the particle blade is the open-minded shape of disk tooth, the big or small slice arranged crosswise is on the particle axle, the particle axle is fixed on the support (19) by bearing block, particle upper casing and lower casing, and support is fixed on the frame.

5, fully automatic integral brickmaking machine according to claim 1 is characterized in that: by two power transmission shafts that two shaft couplings connect with two shafts, the axis symmetric arrangement and by bearing and bearing block be supported on auger cylinder and support plate that frame is connected on; The chain transmission that two power transmission shafts drive drive locking system comprise two head sprockets (80), two main chain bars (81), two transition sprocket wheels (25), two transition axises (94 and 30), two secondary head sprockets (27), two from sprocket wheel (28), two from chain rivet (95 and 31), two from chain (96 or 113), be installed in from the last two driving bearing pins (26) of chain (96 or 113) and roller (118), latch (110); Two head sprockets drive the transition sprocket wheel that is installed on two transition axises respectively by two chains, and by being installed in the secondary head sprocket on the transition axis, by two from chain drive two from sprocket wheel with from sprocket shaft, two is contrary along one from chain movement direction one, drive be installed in two from the chain the driving bearing pin and roller and locking arc alternately, intermittently drive, the locking sheave, make sheave clockwise rotate, rest, rotate counterclockwise and hocket; Two head sprockets, two transition sprocket wheels, two secondary head sprockets, two identical respectively from sprocket wheel and master and slave chain, two transition sprocket wheels are less than two head sprockets, and the secondary head sprocket is bigger, determines at the different model of the present invention's design from sprocket wheel; Two transition axises, two driven shaft axis are distinguished in a symmetrical arrangement, or be positioned at the oblique upper of sheave simultaneously, or be positioned at the both sides of sheave simultaneously, or be positioned at the oblique below of sheave simultaneously, and the one-level transmission of a side, secondary transmission respectively with the one-level transmission of opposite side, secondary transmission in same vertical plane, or in the vertical plane that is parallel to each other; When transition axis and directly over chain rivet is positioned at simultaneously or under the time, two transition axises are concentric, two is concentric from chain rivet, wherein a transition axis and Fig. 6 (2) occurs＜sees with the tubular axis form respectively from chain rivet 〉, another transition axis and another are supported on the transition tubular axis by bearing or axle sleeve respectively and in the chain tubular axis from chain rivet, transition tubular axis and be supported on the support seat board by bearing and the bearing block that is installed in the tubular axis outside again from the chain tubular axis, this moment one side the one-level transmission and the corresponding transmission of secondary transmission and opposite side in the vertical plane that is parallel to each other; Transition axis or tubular axis, be arranged in parallel with fluted roller shaft respectively from chain rivet or tubular axis; In axial vertical cross-section, transition axis or tubular axis (94) kernel of section, transition axis (30) kernel of section, respectively with from chain rivet or tubular axis (95) kernel of section, be positioned on the straight line from chain rivet (31) kernel of section and fluted roller shaft (32) kernel of section; The present invention conceives indivedual models of fully automatic integral brickmaking machine, can be without the transition sprocket wheel, directly drive two from sprocket wheel (28)＜see Fig. 7 by the chain transmission〉by two drive sprockets (80), drive two and drive bearing pin and roller and locking arc intermittently, driven or locking sheave, two from chain rivet (95 and 31) axis symmetric arrangement and with the fluted roller shaft line parallel, be positioned at the oblique below of sheave, with axially vertical cross section in, the power transmission shaft of one side (75 or 83) kernel of section, respectively with homonymy from chain rivet (95 or 31) kernel of section, and fluted roller shaft (32) kernel of section point-blank, the chain transmission of both sides is in same vertical plane, or in the vertical plane that is parallel to each other.

6, fully automatic integral brickmaking machine according to claim 1, it is characterized in that: the groove number of sheave can be different according to the different model of this design, 2 or 3,4,5,6,7,8,9,10,11,12,13,14,15,16,17 and 18 grooves can be set, the angle is 20 °-90 ° between groove, the angle is 30 °-72 ° between optimal slot, and the angle is 36 °, 40 °, 45 ° and 60 ° between the embodiment groove; On same fluted roller shaft, can be provided with and fix 1 or 2 or 3 or 4 sheave, when the secondary transmission of a side and the transmission of opposite side secondary in same vertical plane, 2 sheaves can be set, when not establishing one, three or four identical sheave in a vertical plane, two from chain place vertical plane or sheave both sides or between two or more sheaves; Fluted roller shaft is supported on the support (41) by bearing and bearing block, and the idle hours of sheave is greater than run duration.

7, fully automatic integral brickmaking machine according to claim 1 is characterized in that: drive strip device and comprise shift fork, drive the bar device and at the flute profile or the cylinder shape guide rail that drive above the bar device or bilateral symmetry is arranged; Driving two cover or quadruplet support plate, bearing pin (37), bearing or the axle sleeves (38) that are provided with symmetric arrangement on the bar device, be fixed with shift fork or be hinged bearing pin driving bar device middle part or both sides, drive bar device bearing or axle sleeve and can or be hinged along guide rail with shift fork and seesaw, shift fork is fixed on the fluted roller shaft; Drive equidistant cutter groove of crossing that there is symmetric arrangement on two sides, bar device front and back.

8, fully automatic integral brickmaking machine according to claim 1 is characterized in that: strip breaker is put and comprised that leading disconnected bar and overlength strip breaker put, and is all in a symmetrical arrangement; Leading strip breaker is put to be arranged in and is driven mud bar approaching side on the bar device, drive bar device certain distance in advance, the overlength strip breaker is put and is fixed on the support, and drives the bar device distance is arranged slightly, two kinds of strip breakers are put by disconnected bar cutter or steel wire, journal stirrup and are formed fixing disconnected bar cutter of journal stirrup or steel wire.

9, fully automatic integral brickmaking machine according to claim 1, it is characterized in that cutting that blanking device is provided with two cover symmetric arrangement cuts base cutter or steel wire, the lower end is fixed on the workbench below, the protruding stalk of tensioning is established at the middle part, the upper end is fixed on the support plate (100) by spring tension transfer ear (99), cut base cutter or steel wire lower end and work top angle and be 45 °-90 °, the embodiment angle is 75 °, 80 °, 85 °.

10, fully automatic integral brickmaking machine according to claim 1, it is characterized in that: defeated strip device is in a symmetrical arrangement, comprise the one-level main pulley (125), one-level band (126), the jackshaft (123) that are installed in power transmission shaft (75 and 83) end, be installed on the jackshaft one-level from belt wheel (124) and secondary main pulley (122), secondary band (128), secondary from belt wheel (129), fail bar and roll (120), sliver side plate (45), bearing block (121) and bearing block (119), upper mounted plate (127), bottom plate (130); Jackshaft and defeated bar roll respectively and are supported on the sliver side plate (45) by bearing and bearing block, and the sliver side plate is fixed on the upper and lower fixing plate, and upper and lower fixing plate is fixed on the support (41); The one-level main pulley drives the one-level driven pulley by the one-level band, rolls from belt wheel and defeated bar through jackshaft secondary main pulley and secondary band driving secondary; Specific to the different model of the present invention's design, two power transmission shafts, jackshaft, defeated bar roll and can distinguish the double as belt wheel, indivedual models, and two power transmission shafts or end belt wheel can directly drive defeated bar and roll; Sliver side plate width and the mud bar is wide adapts, defeated bar rolls and is positioned at mud bar below; Sliver side plate one end docks with cylinder head and mud mouth (46), and the other end is connected with work top, and leading mud side plate both sides at work top has "] " the shape scarfing; Work top is horizontal plane, is fixed on the support (41), is positioned to drive the strip device below; Support is fixed on the stand (79), and stand is fixed on the frame by support plate.