CN109822641B - Slitter with high-efficient feed divider function - Google Patents
Slitter with high-efficient feed divider function Download PDFInfo
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- CN109822641B CN109822641B CN201910233171.1A CN201910233171A CN109822641B CN 109822641 B CN109822641 B CN 109822641B CN 201910233171 A CN201910233171 A CN 201910233171A CN 109822641 B CN109822641 B CN 109822641B
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- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 238000003825 pressing Methods 0.000 claims abstract description 24
- 238000009826 distribution Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000005315 distribution function Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015145 nougat Nutrition 0.000 description 1
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Abstract
The invention discloses a slitter with a high-efficiency material distribution function, which comprises a material cutting mechanism and a material distribution mechanism, wherein the material cutting mechanism comprises a material cutting rack, a cutter assembly and a cutter driving mechanism, wherein the cutter assembly and the cutter driving mechanism are detachably arranged on the material cutting rack, and the cutter assembly comprises a cutter shaft and a plurality of cutters; the material distributing mechanism comprises a material distributing frame, a first conveying belt and a belt driving mechanism, a material distributing assembly is arranged on the material distributing frame and comprises a first main guide rod and a second main guide rod, at least two sliding rods are arranged between the two main guide rods, a plurality of material distributing sheets installed through connecting sleeves are arranged on the sliding rods, and the connecting sleeves are locked with the sliding rods through bolts; the cutting machine frame is provided with a cutter lifting mechanism and a pressing component matched with the cutter component, and a blanking conveying mechanism is arranged below the cutter component. The invention can flexibly and conveniently adapt to different cutter components, correspondingly adjusts when the width specification of the product to be produced is changed, and has the advantages of simple operation, high production efficiency and production benefit and wide application range.
Description
Technical Field
The invention relates to a slitter with an efficient material separating function.
Background
It is known that various types of candies, such as nougat and fondant, are obtained by cutting cooled sugar bars into pieces. When a conventional slitter for cutting sugar rows works, the sugar rows are usually cut into a plurality of blocks by a cutting mechanism and are conveyed to the next station by a conveying belt, but in some cases, a plurality of cutters of the cutting mechanism are unevenly distributed, so that cut and molded products have different width specifications, and the slitter with the conventional structure cannot be used for well distributing materials, and has low production efficiency and limited application range; of course, in the existing slitter, the conveying belt is designed into a plurality of material distributing belts, the specifications of the material distributing belts correspond to the distribution design of cutters, products with different width specifications are conveyed by the corresponding material distributing belts, but when the width specifications of the products to be produced are changed, the corresponding material distributing belts are required to be replaced, the operation is complex, and the production benefit is greatly reduced.
Disclosure of Invention
The invention solves the technical problem of providing a slitter with an efficient material distribution function.
The technical scheme of the invention is as follows: the slitter with the high-efficiency material distribution function comprises a material cutting mechanism and a material distribution mechanism arranged at a material outlet of the material cutting mechanism, wherein the material cutting mechanism comprises a material cutting rack, a cutter assembly detachably arranged on the material cutting rack and a cutter driving mechanism for driving the cutter assembly to rotate, and the cutter assembly comprises a cutter shaft and a plurality of cutters distributed at intervals along the length direction of the cutter shaft; the material distributing mechanism comprises a material distributing frame, a first conveying belt arranged on the material distributing frame, and a belt driving mechanism connected with and driving the first conveying belt, wherein a material distributing assembly used for respectively outputting products with different width specifications is further arranged on the material distributing frame, the material distributing assembly comprises a first main guide rod and a second main guide rod which are respectively arranged on two sides of the first conveying belt, at least two sliding slide bars are arranged between the first main guide rod and the second main guide rod, each slide bar is provided with a plurality of material distributing sheets installed through connecting sleeves, the material distributing sheets are slidably arranged on the slide bars through the connecting sleeves, and each connecting sleeve is locked with the corresponding slide bar through bolts; the automatic cutting machine is characterized in that a cutter lifting mechanism for driving the cutter assembly to lift and a pressing assembly matched with the cutter assembly are further arranged on the cutter frame, and a blanking conveying mechanism for collecting residual leftover materials after cutting is further arranged below the cutter assembly.
Furthermore, the two ends of the blanking frame, which correspond to the cutter shafts, are respectively provided with transmission shafts which are arranged through bearing seats, and the two ends of the cutter shafts are respectively detachably connected with the corresponding transmission shafts through couplings.
Further, the cutter driving mechanism comprises a first driving motor, and any one of the transmission shafts is connected with the first driving motor through a transmission belt.
Further, the belt driving mechanism comprises a first driving sprocket driven to rotate by a second driving motor and a first connecting roll shaft connected with the first conveying belt, and a first driven sprocket connected with the first driving sprocket by a first chain is arranged on the first connecting roll shaft.
Further, in the invention, the lengths of the first main guide rod and the second main guide rod extend along the length direction of the first conveying belt.
Furthermore, the connecting sleeve is provided with the threaded hole matched with the bolt, and the bolt can pass through the threaded hole and tightly prop against the corresponding sliding rod so as to lock the connecting sleeve.
Furthermore, the cutter lifting mechanism comprises a worm and worm wheels which are respectively arranged at two ends of the worm and meshed with the worm for transmission, lifting screw rods capable of moving up and down are respectively arranged in each worm wheel in a penetrating mode, the two lifting screw rods are respectively connected to drive the two bearing seats to move up and down, and the worm is further connected with a hand wheel.
Furthermore, the material pressing assembly comprises a support and a plurality of pressing strips arranged on the support, wherein the pressing strips are arranged side by side, a gap for a cutter to pass through is reserved between two adjacent pressing strips, a rotating shaft with one end provided with a handle is arranged on the material cutting rack, a gear is arranged on the rotating shaft, and a rack matched with the gear is arranged on the support.
Further, the blanking conveying mechanism comprises a second conveying belt arranged below the cutter assembly, a second driving sprocket driven to rotate by a third driving motor, and a second connecting roll shaft connected with the second conveying belt, wherein a second driven sprocket connected with the second driving sprocket through a second chain is arranged on the second connecting roll shaft.
Further, in the present invention, the length of the second conveyor belt extends in a direction perpendicular to the length of the first conveyor belt.
Compared with the prior art, the invention has the following advantages:
1) According to the invention, the cutter components are detachable and can be replaced according to actual conditions so as to produce products with different width specifications, the cut molded products are conveyed together by the first conveying belt and are respectively output through the material distribution component, the sliding rod of the material distribution component and the material distribution sheet can be adjusted according to actual requirements so as to achieve the optimal guiding and conveying effect of the products, and the products with different width specifications can be better and respectively output.
2) According to the invention, the positioning of the material dividing sheet mainly depends on the bolt to lock the connecting sleeve on the slide bar, and the operation is simple and convenient only by screwing the bolt during adjustment.
3) According to the invention, the product to be cut can be fixed through the specially designed pressing assembly, the height of the pressing strip in the pressing assembly can be correspondingly adjusted according to different thicknesses of the product, and the height of the pressing strip can be adjusted by only rotating the handle, driving the gear to rotate by the rotating shaft and driving the bracket to stably lift by meshing of the gear and the rack.
4) According to the invention, through the blanking conveying mechanism specifically designed below the cutter assembly, leftover materials left after the product is cut can be well collected and conveyed.
Drawings
The invention is further described below with reference to the accompanying drawings and examples:
FIG. 1 is a side view of the present invention;
FIG. 2 is a front view of the blanking mechanism of the present invention;
FIG. 3 is a front view of a dispensing assembly of the present invention;
FIG. 4 is a top view of a dispensing assembly of the present invention (wherein the dispensing sheet is not shown);
FIG. 5 is a side view of a dispensing assembly of the present invention;
FIG. 6 is a front view of a swage assembly of the present invention;
FIG. 7 is a top view of a nip assembly according to the present invention;
fig. 8 is a side view of a nip assembly according to the present invention.
Wherein: 1. a blanking frame; 11. a bearing seat; 12. a transmission shaft; 13. a coupling; 14. a rotating shaft; 141. a gear; 15. a handle; 2. a cutter assembly; 21. cutting a cutter shaft; 22. a cutter; 3. a cutter driving mechanism; 31. a first driving motor; 32. a drive belt; 4. a material distributing frame; 5. a first conveyor belt; 6. a belt drive mechanism; 61. a first drive sprocket; 62. a first driven sprocket; 63. a first chain; 7. a material distribution component; 71. a first main guide bar; 72. a second main guide bar; 73. a slide bar; 74. dividing the material sheets; 75. connecting sleeves; 76. a bolt; 77. a movable block; 8. a cutter lifting mechanism; 81. a worm; 82. lifting the screw rod; 83. a hand wheel; 9. a pressing assembly; 91. a bracket; 911. a rack; 92. pressing strips; 10. a blanking conveying mechanism; 101. a second conveyor belt; 102. a second drive sprocket; 103. a second chain; 104. a second driven sprocket.
Detailed Description
Examples:
the invention discloses a concrete implementation mode of a slitter with a high-efficiency material distribution function, which is shown by combining a drawing. The cutting mechanism comprises a cutting machine frame 1, a cutter assembly 2 detachably arranged on the cutting machine frame 1, and a cutter driving mechanism 3 for driving the cutter assembly 2 to rotate.
The cutter assembly 2 comprises a cutter shaft 21 and a plurality of cutters 22 which are distributed at intervals along the length direction of the cutter shaft 21. The two ends of the cutting machine frame 1 corresponding to the cutter shafts 21 are respectively provided with a transmission shaft 12 which is arranged through a bearing seat 11, and the two ends of the cutter shafts 21 are respectively detachably connected with the corresponding transmission shafts 12 through a coupler 13.
The cutter driving mechanism 3 includes a first driving motor 31, and a transmission shaft 12 connected to the left end of the cutter shaft 21 is connected to the first driving motor 31 through a transmission belt 32.
The material distributing mechanism comprises a material distributing frame 4, a first conveying belt 5 arranged on the material distributing frame 4, and a belt driving mechanism 6 connected with and driving the first conveying belt 5.
The belt driving mechanism 6 includes a first driving sprocket 61 driven to rotate by a second driving motor, and a first connecting roller shaft connected to the first conveyor belt 5, and a first driven sprocket 62 connected to the first driving sprocket 61 by a first chain 63 is provided on the first connecting roller shaft.
The material distributing frame 4 is also provided with a material distributing component 7 for respectively outputting products with different width specifications. The distributing assembly 7 includes a first main guide bar 71 and a second main guide bar 72 respectively provided at both sides of the first conveyor belt 5, and lengths of the first main guide bar 71 and the second main guide bar 72 are extended along a length direction of the first conveyor belt 5.
Two slidable slide bars 73 are provided between the first main guide bar 71 and the second main guide bar 72. In this embodiment, two ends of the sliding rod 73 are slidably disposed on the first main guide rod 71 and the second main guide rod 72 through a movable block 77, and the movable block 77 and the corresponding main guide rod are locked by a fixing member, which may be a bolt.
Each slide bar 73 is provided with a plurality of material separating sheets 74 which are arranged through connecting sleeves 75. The separating sheets 74 are slidably provided on the slide bars 73 through connecting sleeves 75, and each connecting sleeve 75 is locked with the corresponding slide bar 73 through bolts 76, respectively. Specifically, the connecting sleeve 75 is provided with a threaded hole matched with the bolt 76, and the bolt 76 can pass through the threaded hole and tightly prop against the corresponding sliding rod 73 so as to lock the connecting sleeve 75.
The cutter lifting mechanism 8 for driving the cutter assembly 2 to lift is also arranged on the cutter frame 1. The cutter lifting mechanism 8 comprises a worm 81 and worm gears which are respectively arranged at two ends of the worm 81 and meshed with the worm 81 for transmission, lifting screw rods 82 which can move up and down are respectively arranged in the worm gears in a penetrating way, the two lifting screw rods 82 are respectively connected to drive the two bearing seats 11 to move up and down, and the worm 81 is also connected with a hand wheel 83.
The blanking frame 1 is also provided with a pressing component 9 matched with the cutter component 2. The pressing assembly 9 comprises a bracket 91 and a plurality of pressing strips 92 arranged on the bracket 91, wherein the pressing strips 92 are arranged side by side, and a gap for the cutter 22 to pass through is reserved between two adjacent pressing strips 92. The blanking frame 1 is provided with a rotating shaft 14 with one end provided with a handle 15, the rotating shaft 14 is provided with a gear 141, and the bracket 91 is provided with a rack 911 matched with the gear 141.
And a blanking conveying mechanism 10 for collecting leftover materials after cutting is further arranged below the cutter assembly 2. The blanking conveying mechanism 10 comprises a second conveying belt 101 arranged below the cutter assembly 2, a second driving sprocket 102 driven to rotate by a third driving motor, and a second connecting roller shaft connected with the second conveying belt 101, and a second driven sprocket 104 connected with the second driving sprocket 102 through a second chain 103 is arranged on the second connecting roller shaft.
In the present embodiment, the length of the second conveyor belt 101 extends in a direction perpendicular to the length of the first conveyor belt 5.
When the embodiment specifically works, a product to be cut is fixed through the blanking component 9 and is cut by the blanking component 2, the height of the pressing bar 92 is adjusted according to the thickness of the product, the handle 15 is rotated during adjustment, the gear 141 is driven to rotate by the rotating shaft 14, and then the bracket 91 is driven to stably lift through the meshing of the gear 141 and the rack 911, so that the pressing bar 92 is pressed on the surface of the product. During cutting, the height of the cutter assembly 2 can be adjusted through the cutter lifting mechanism 8, under the driving of the cutter driving mechanism 3, the cutter 22 is utilized to longitudinally cut a product into a plurality of blocks with different width specifications, and the cutter assembly 2 is detachable and can be replaced according to actual conditions. The formed product obtained by cutting is conveyed by the first conveying belt 5 together, the formed product is respectively output through the material separating assembly 7, the leftover materials after cutting are collected and conveyed by the blanking conveying mechanism 10, the sliding rod 73 of the material separating assembly 7 and the material separating sheet 74 can be adjusted according to actual conditions, when the formed product is adjusted, the sliding rod 73 can slide on two main guide rods through the movable block 77, the movable block 77 can be locked on the main guide rods through bolts to realize fixation, the material separating sheet 74 can slide on the sliding rod 73 through the connecting sleeve 75, the locking of the connecting sleeve 75 can be realized by screwing the bolts 76, and the material separating sheet 74 is adjusted to achieve the optimal guiding conveying effect, so that products with different width specifications can be well and respectively output.
Compared with the traditional conveying mode of a plurality of distributing belts, the slitter can utilize the distributing assembly 7 to adapt to different cutter assemblies 2 more flexibly and conveniently, and correspondingly adjusts the width specification of a product to be produced when the width specification of the product to be produced is changed, so that the slitter is simpler to operate, and the distributing belts do not need to be replaced repeatedly, thereby greatly improving the production efficiency and the production benefit, and having wider application range.
The above embodiments are merely for illustrating the technical concept and features of the present invention, and are not intended to limit the scope of the present invention to those skilled in the art to understand the present invention and implement the same. All modifications made according to the spirit of the main technical proposal of the invention should be covered in the protection scope of the invention.
Claims (6)
1. The utility model provides a slitter with high-efficient feed divider function, includes blank mechanism, locates the feed divider of blank mechanism discharge gate department, its characterized in that: the cutting mechanism comprises a cutting machine frame (1), a cutter assembly (2) detachably arranged on the cutting machine frame (1) and a cutter driving mechanism (3) for driving the cutter assembly (2) to rotate, wherein the cutter assembly (2) comprises a cutter shaft (21) and a plurality of cutters (22) which are distributed at intervals along the length direction of the cutter shaft (21); the material distribution mechanism comprises a material distribution frame (4), a first conveying belt (5) arranged on the material distribution frame (4) and a belt driving mechanism (6) connected with and driving the first conveying belt (5), the material distribution frame (4) is also provided with material distribution components (7) used for respectively outputting products with different width specifications, the material distribution components (7) comprise a first main guide rod (71) and a second main guide rod (72) which are respectively arranged at two sides of the first conveying belt (5), at least two slidable slide bars (73) are arranged between the first main guide rod (71) and the second main guide rod (72), each slide bar (73) is provided with a plurality of material distribution sheets (74) which are arranged through connecting sleeves (75), the material distribution sheets (74) are slidably arranged on the slide bars (73) through the connecting sleeves (75), and each connecting sleeve (75) is respectively locked with the corresponding slide bar (73) through bolts (76); the cutting machine is characterized in that the cutting machine frame (1) is also provided with a cutter lifting mechanism (8) for driving the cutter assembly (2) to lift and a pressing assembly (9) matched with the cutter assembly (2), and a blanking conveying mechanism (10) for collecting residual leftover materials after cutting is also arranged below the cutter assembly (2);
the two ends of the cutting machine frame (1) corresponding to the cutter shafts (21) are respectively provided with transmission shafts (12) which are arranged through bearing seats (11), and the two ends of the cutter shafts (21) are detachably connected with the corresponding transmission shafts (12) through couplings (13);
the cutter lifting mechanism (8) comprises a worm (81) and worm gears which are respectively arranged at two ends of the worm (81) and meshed with the worm (81) for transmission, lifting screw rods (82) capable of moving up and down are respectively arranged in each worm gear in a penetrating mode, the two lifting screw rods (82) are respectively connected to drive the two bearing seats (11) to move up and down, and the worm (81) is further connected with a hand wheel (83);
the material pressing assembly (9) comprises a support (91) and a plurality of pressing strips (92) arranged on the support (91), wherein the pressing strips (92) are arranged side by side, a gap for a cutter (22) to pass through is reserved between every two adjacent pressing strips (92), a rotating shaft (14) with one end provided with a handle (15) is arranged on the material cutting frame (1), a gear (141) is arranged on the rotating shaft (14), and a rack (911) matched with the gear (141) is arranged on the support (91);
the blanking conveying mechanism (10) comprises a second conveying belt (101) arranged below the cutter assembly (2), a second driving sprocket (102) driven to rotate by a third driving motor, and a second connecting roller shaft connected with the second conveying belt (101), wherein a second driven sprocket (104) connected with the second driving sprocket (102) through a second chain (103) is arranged on the second connecting roller shaft.
2. The slitter with efficient feed functionality of claim 1, wherein: the cutter driving mechanism (3) comprises a first driving motor (31), and any transmission shaft (12) is connected with the first driving motor (31) through a transmission belt (32).
3. The slitter with efficient feed functionality of claim 1, wherein: the belt driving mechanism (6) comprises a first driving sprocket (61) driven to rotate by a second driving motor and a first connecting roll shaft connected with the first conveying belt (5), and a first driven sprocket (62) connected with the first driving sprocket (61) by a first chain (63) is arranged on the first connecting roll shaft.
4. The slitter with efficient feed functionality of claim 1, wherein: the lengths of the first main guide rod (71) and the second main guide rod (72) extend along the length direction of the first conveying belt (5).
5. The slitter with efficient feed functionality of claim 1, wherein: the connecting sleeve (75) is provided with a threaded hole matched with the bolt (76), and the bolt (76) can penetrate through the threaded hole and tightly prop against the corresponding sliding rod (73) so as to lock the connecting sleeve (75).
6. The slitter with efficient feed functionality of claim 1, wherein: the length of the second conveyor belt (101) extends along a direction perpendicular to the length of the first conveyor belt (5).
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CN201910233171.1A CN109822641B (en) | 2019-03-26 | 2019-03-26 | Slitter with high-efficient feed divider function |
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CN201910233171.1A CN109822641B (en) | 2019-03-26 | 2019-03-26 | Slitter with high-efficient feed divider function |
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CN109822641B true CN109822641B (en) | 2024-02-09 |
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CN110199609A (en) * | 2019-06-11 | 2019-09-06 | 山东思代尔农业装备有限公司 | Seed potato prepares dicer longitudinal cutting device |
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CN110589058A (en) * | 2019-10-21 | 2019-12-20 | 中山市川信机械设备有限公司 | Direct cutting type quantitative weighing machine for rice noodles |
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CN112720880B (en) * | 2020-12-28 | 2022-06-03 | 安徽龙磁科技股份有限公司 | Full-automatic hard and brittle material cutting machine |
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