CN1410616A - Sewing machine - Google Patents

Abstract

There is povided a sewing machine. A DLC (diamond-like carbon) film 21 is formed on the surface of a basic material 20 of a needle bar 11, and a fluorine-based film 26 is formed on a surface-side part of a basic material 25 of a needle bar supporting member 12, and a foundation film 27 including a material congenial with the DLC film 21 of the needle bar 11 is formed on a basic material 25-side part of the fluorine-based film 26 of the needle bar supporting member 12. The thickness of the DLC film formed on the surface of the basic material 20 of the needle bar 11 may be larger than a surface roughness of the basic material 20. One surface of the siding segments of a thread take-up lever stud 24 and bushing 29 moving relatively to each other is subjected to DLC (diamond-like carbon) coating treatment, by which a DLC film 30 is formed thereon. A zinc phosphate film 34 and a solid lubricant film 36 dispersed with a fluororesin with a PAI (polyamide imide resin) as a binder are laminated and disposed on the other surface. Further, grease 38 is applied to the sliding segments or is injected therein. According to the present invention, the slidability and the anti-friction property of sliding parts of a first member and a second member can be remarkably increased.

Description

Sewing machines

Technical field

The present invention relates to Sewing machines, relate in particular to the improvement of sliding position ABRASION RESISTANCE between the 1st member of relative motion and the 2nd member.

Background technology

In traditional Sewing machines, for preventing the wearing and tearing of sliding position between 2 members that shank and shank supporting member, thread take-up mechanism and thread take-up tension lever supporter, shank cover and shank curved bar etc. do relative motion, with oil lubrication is indispensable, lubricating oil such as lubricating grease are to be roughly standard coated or injection with the actuation time of Sewing machines or sound, perhaps, lubricating oil is supplied with the place that needs from oil tank automatically.

, only sliding position is lubricated the sliding and the ABRASION RESISTANCE that can not fully improve sliding position with lubricating oil such as lubricating grease, in recent years, at the 1st member that does relative motion of Sewing machines and the sliding position DLC tunicle that hangs down the friction high rigidity on probation of the 2nd member.Open flat 9-47569 communique such as, spy and disclose that to form the DLC tunicle on the surface of the 1st member, form fluorine on the surface of the 2nd member be the technology of tunicle.In addition, form on the surface of the 1st member the DLC tunicle, form PTFE (4 ethylene fluoride) tunicle on the surface of the 2nd member, the coefficient of friction that reduces these sliding positions significantly has been well-known technology.

In traditional Sewing machines, even form the DLC tunicle on the surface of the 1st member, when not forming tunicle on the surface of the 2nd member, if unlubricated oil, this problem of wearing and tearing burn can appear at once in the DLC tunicle.Be the solid lubricant film of resin, 2 molybdenum sulfides, graphite etc., also the phenomenon of burning can occur and promptly use fluorine-containing.

In addition, even as the spy open flat 9-47569 communique disclosed, form the DLC tunicle on the surface of the 1st member, forming fluorine on the surface of the 2nd member is tunicle, according to present inventor's experiment, also fail fully to be improved the experimental result of sliding position ABRASION RESISTANCE between the 1st member and the 2nd member.Even the surface at the 1st member forms the DLC tunicle, form the PTFE tunicle on the surface of the 2nd member, the result is also identical.

When adopting general technology to form the DLC tunicle, be difficult to make thickness greater than 1 μ m.Such as, be 1 μ m when above in the surface roughness of the base material of the 1st member, owing to be formed at the initial wear of the DLC tunicle of the 1st component surface, the surface of base material is exposed, its exposed portions serve might become the starting point of burn.For preventing this from occurring, the surface roughness of base material must be reduced to (that desirable is 0.1～0.2 μ m) below the 1 μ m, but because this special Surface Machining, cost of manufacture is increased and be subjected to the restriction of the shape of the 1st member.

Summary of the invention

The object of the present invention is to provide and a kind ofly can significantly improve the sliding of the 1st member and the 2nd member sliding position and the Sewing machines of ABRASION RESISTANCE.

The Sewing machines of technical scheme 1, it is characterized in that, sliding position at the 1st member that does relative motion and the 2nd member, surface at the 1st member forms the DLC tunicle, forming fluorine on the surface of the 2nd member simultaneously is tunicle, fluorine at described the 2nd member is the base material side formation bottom tunicle of tunicle, and this bottom tunicle contains the good material of DLC tunicle phasic property to described the 1st member.

The Sewing machines of technical scheme 2 is characterized in that, in the invention of technical scheme 1, the surface roughness of Film Thickness Ratio the 1st member base material of the DLC tunicle of the 1st member is big.Even along the concavo-convex DLC tunicle of concavo-convex formation of the substrate surface of the 1st member, base material can exposing surface yet, because the initial wear of DLC tunicle with its protuberance wearing and tearing, makes the surface of DLC tunicle become even surface, can improve sliding and ABRASION RESISTANCE.

The Sewing machines of technical scheme 3 is characterized in that, in the invention of technical scheme 1 or 2, by the sliding position of grease lubrication the 1st member and the 2nd member.Can improve the sliding and the ABRASION RESISTANCE of the sliding position of the 1st member and the 2nd member.

The Sewing machines of technical scheme 4 is characterized in that, in any invention, the DLC tunicle of the 1st member contains any one metal in tungsten, titanium, chromium, silicon, iron, nickel, silver, niobium, gold, the molybdenum in technical scheme 1～3.The DLC tunicle contains the internal stress that such metal can reduce the DLC tunicle, and the thickness of the DLC tunicle of the 1st member is increased, and can make it the surface roughness greater than the 1st member base material reliably.

The Sewing machines of technical scheme 5, it is characterized in that, at the sliding position of the 1st member that does relative motion and the 2nd member, the surface of at least one side's member forms the DLC tunicle in the 1st member and the 2nd member, and the substrate surface roughness of the aforementioned side's member of the Film Thickness Ratio of this DLC tunicle is big.Even along the concavo-convex DLC tunicle of concavo-convex formation of side's substrate surface in the 1st member and the 2nd member, base material can exposing surface yet, and the initial wear of DLC tunicle makes its protuberance wearing and tearing, and the surface of DLC tunicle becomes even surface, can improve sliding and ABRASION RESISTANCE.

The Sewing machines of technical scheme 6 is the sliding positions of at least one side in the 1st member and the 2nd member, and being provided with PAI (polyamide-imide resin) is the kollag tunicle that bond disperses fluororesin.And the 1st member and the 2nd member slide at the sliding position that is provided with described kollag tunicle.

The Sewing machines of technical scheme 7 is the sliding positions of at least one side in the 1st member and the 2nd member, establishes the kollag tunicle of 5 μ m～30 μ m thickness.And the 1st member and the 2nd member slide at the sliding position that is provided with 5 μ m～30 μ m thickness kollag tunicles.

The Sewing machines of technical scheme 8 is the sliding positions of at least one side in the 1st member and the 2nd member, on the surface that is provided with the inferior zinc tunicle of phosphoric acid the kollag tunicle is set.And in the 1st member and the 2nd member at least one side's sliding position, stacked kollag tunicle and the inferior zinc tunicle of phosphoric acid of being provided with, the 1st member and the 2nd member slide at the sliding position that is provided with described kollag tunicle.When described kollag tunicle wore and tore owing to sliding, the inferior zinc tunicle of the aforementioned phosphoric acid of its lower floor exposed.

The Sewing machines of technical scheme 9 is the kollag tunicles that are provided with dispersion PTFE (4 ethylene fluoride) or PFE (poly-ethylene fluoride) fluororesin.And described the 1st member and the 2nd member slide at the sliding position of the kollag tunicle that is provided with dispersion PTFE or PFE fluororesin,

The Sewing machines of technical scheme 10 be only in the sliding position of the 1st member and the 2nd member any one party establish the kollag tunicle.And described the 1st member and the 2nd member described kollag tunicle with slided by the different sliding position of membrane material with this kollag.

The Sewing machines of technical scheme 11 is in the sliding position of the 1st member and the 2nd member, carries out DLC (carbon diamond like carbon) coating at the opposing party's who does not establish the kollag tunicle sliding position and handles.Described the 1st member and the 2nd member slide at the position of establishing described kollag tunicle with through the position that DLC coating is handled.

The Sewing machines of technical scheme 12 is in the sliding position of the 1st member and the 2nd member, carries out DLC coating at the opposing party's who does not establish the kollag tunicle sliding position and handles, and its hardness is at Hv400～Hv1000.And described the 1st member and the 2nd member the position that is provided with described kollag tunicle and handle through DLC coating, hardness slides at the position of Hv400～Hv1000.

The Sewing machines of technical scheme 13 is the sliding positions at the 1st member and the 2nd member, coating or injection lubricating grease.And described the 1st member and the 2nd member are being provided with described kollag tunicle, coating simultaneously or are injecting the sliding position that profit is coated with consistent lubricant and slide.

Description of drawings

Fig. 1 is the stereogram of the two-needle sewing machine frame inside of this example.

Fig. 2 comprises the shank and the stereogram of member on every side thereof.

Fig. 3 is the cutaway view of the sliding position of the 1st member of relative motion and the 2nd member.

Fig. 4 is the chart of expression fatigue data.

Fig. 5 is the DLC tunicle thicker before the initial wear and the cutaway view of base material.

Fig. 6 is the DLC tunicle thicker behind the initial wear and the cutaway view of base material.

Fig. 7 is than the thin DLC tunicle and the cutaway view of base material before the initial wear.

Fig. 8 is than the thin DLC tunicle and the cutaway view of base material behind the initial wear.

Fig. 9 comprises the shank and the stereogram at the position of member on every side thereof.

Figure 10 is the cutaway view of the sliding position of the 1st member of relative motion and the 2nd member.

Figure 11 is the curve map of expression fatigue data.

Figure 12 is the column diagram of expression fatigue data.

The specific embodiment

Below, accompanying drawings example of the present invention.This example is the example that the present invention is applicable to two-needle sewing machine, is that 2 lines act on 1 thread take-up mechanism.With shown in Fig. 1 arrow all around as all around describing.

As shown in Figure 1, two-needle sewing machine M (to call Sewing machines M in the following text) has: the support 1 that with the left and right directions is length; From the socle portion 2 that the right part of support extends upward; From socle portion 2 beginning and with support 1 in the face of and the cantilever 3 that extends to left.

Be furnished with the main shaft 5 that left and right directions extends in cantilever 3,5 downside at this main shaft is setting the shank swinging axle 6 that left and right directions extends.The right end portion of main shaft 5 is outstanding to the outside from cantilever 3, and belt pulley 7 is fixed on this ledge.And belt hangs on this belt pulley and the belt pulley by the electrical motor of sewing machine driving, and the driving force of electrical motor of sewing machine is delivered to main shaft 5 by belt pulley and belt and comes driving main shaft 5 rotations.

The left end portion of cantilever 3 is formed at head 4, as shown in Figure 1 and Figure 2, is provided with crank 8, curved bar 9, shank cover 10, shank 11, shank supporting member 12 in this head 4, comprises the thread take-up mechanism 15 of thread take-up tension lever 16.The end portion of shank 11 from the head 4 following side-prominent, crosspointer 13 is contained in its end.Crank 8 is fixed on the left part of main shaft 5, and the upper end of curved bar 9 is rotated and is connected freely on the crank 8, and the bottom of curved bar 9 is rotated and is connected freely on the shank cover 10.

The middle part of the length direction of shank 11 is embedded to be fixed in the shank cover 10, and shank 11 is moved up and down freely in the both sides up and down of shank cover 10 by 12 supportings of shank supporting member.That is, a driving main shaft 5 rotations, shank cover 10 pumps by crank 8 and curved bar 9 with shank 11.The thread take-up tension lever 16 and the moving up and down of shank 11 of thread take-up mechanism 15 synchronously swing up and down with predetermined timing.By driving 6 rotations of shank swinging axle, shank 11 (shank cover 10) and shank supporting member 12 are swung together in the front and back horizontal direction.

At the sliding position of the shank 11 that does relative motion (being equivalent to the 1st member) with shank supporting member 12 (being equivalent to the 2nd member), as shown in Figure 3, surface at the base material 20 of shank 11 forms DLC tunicle 21, forming fluorine in the face side of the base material 25 of shank supporting member 12 is tunicle 26, also the fluorine at shank supporting member 12 is the base material side 25 formation bottom tunicles 27 of tunicle 26, and bottom tunicle 27 contains the good material of DLC tunicle 21 phasic properties to shank 11.

Shank supporting member 12 has the left side that is positioned at shank 11 and the connecting portion 12a that extends along upper and lower and at 1 couple of tubular bearing 12b of portion of the both sides up and down of connecting portion 12a, and shank 11 passes each 12b of bearing portion sliding freely and is directed to supporting.That is, shank 11 surfaces form tunicle 21 with the part of the 12b of bearing portion sliding-contact at least, form bottom tunicle 27 at the tube portion inner face of each 12b of bearing portion, be tunicle 26 at the surface of this bottom tunicle 27 formation fluorine.

The DLC tunicle 21 of shank 11 adopts existing film such as plasma CVD, cathode vacuum spraying plating (non-equilibrium magnetic controlled tube cathode vacuum evaporating), electric arc plating to form technology, carries out coating on the surface of base material 25 and handles the about 1 μ m of the thickness of DLC tunicle 21.The hardness of DLC tunicle 21 can combine with sp3/sp2 recently according to hydrogen content and regulate, and can make hundreds of high rigidity tunicles to about approaching adamantine HV8000 from HV (DPH).The coefficient of friction of DLC tunicle 21 is about below 0.1.Like this, DLC tunicle 21 is all very outstanding films of ABRASION RESISTANCE and sliding aspect.

The fluorine of shank supporting member 12 is that tunicle 26 is that PTFE (4 ethylene fluoride) is cooperated with epoxy resin (playing high-abrasive material), adds simultaneously that thermmohardening forms behind fluorine 3wt～40wt%, as wear-resisting lubriation material, contains the particulate of MoS2 (2 molybdenum sulfide).This fluorine is that the thickness of tunicle is 10 μ m.

The fluorine of the 2nd member is a tunicle, be to form such as thermmohardening after adding fluorine 3wt～40wt% at epoxy resin, as high-abrasive material, also can cooperate the particulate of the copper alloys such as carbon, bronze such as mica, glass fibre, graphite, 2 molybdenum sulfides, POB (Parylene benzoyl), PPS (polyphenyl sulphite), pottery (alumina, silica, silicon nitride, zirconia etc.), sintering metal etc. of number wt～number 10wt.

Perhaps, the fluorine of the 2nd member is that tunicle also can contain by cotton, cellulose and other described material (carbon such as mica, glass fibre, graphite ...) fiber that constitutes.Also can be with described material (carbon such as mica, glass fibre, graphite ...) mix with fluorine resin and to form film, and this plastic sheeting is attached to form fluorine on the base material of the 2nd member be tunicle.Can also be that tunicle is improved as the good tunicle of ABRASION RESISTANCE like this with traditional fluorine.

That is to say, be tunicle 26 about fluorine, also can contain bronze particles as high-abrasive material in PTFE (4 ethylene fluoride).In addition, as high-abrasive material, except MoS2 and bronze, also can use the particulate of copper alloy, POB (Parylene benzoyl), PPS (polyphenyl sulphite) beyond carbon such as mica, glass fibre, graphite, the bronze, pottery (alumina, silica, silicon nitride, zirconia etc.), sintering metal etc.All be that hardness is higher than the material that PTFE is lower than DLC.

The bottom tunicle 27 of shank supporting member 12 is formed by aluminum alloy materials (duralumin etc.), and the thickness of bottom tunicle 27 is 10 μ m.This aluminium alloy can not absorb the bonding agent of this DLC21 tunicle when bonding hydrogen and produce graphitization, are the good material of phasic property (that is, being to be difficult for making DLC tunicle lost material, is the material of keeping DLC tunicle ABRASION RESISTANCE easily) for DLC tunicle 21.

In addition, replace aluminium alloy with aluminium and can play same effect, as (promptly for the good material of DLC tunicle 21 phasic properties, be to be difficult for making DLC tunicle lost material, be the material of keeping DLC tunicle ABRASION RESISTANCE easily), also available can the combination and the copper or the copper alloy that form compound replaces aforementioned aluminum or aluminum alloy with the carbon of DLC tunicle 21.As bottom tunicle 27, also can implement the iron and steel chemical conversion and handle film, be the antirust processing of phosphate coating, form the phosphoric acid tunicle of inferior zinc tunicle of the low phosphoric acid that rubs or manganese phosphate tunicle etc.

But, inventor of the present invention has done fatigue test to being used for as the tunicle of the shank 11 of the 1st member and 7 kinds of combinations as the various materials of the tunicle of the shank supporting member 12 of the 2nd member as shown in Figure 4.The rotating speed of electrical motor of sewing machine is made as 4000 (rpm), and the combination of numbering 5,6 is applicable to this example, and the combination of numbering 7 is applicable to example described later.

This experimental result shows that the life-span of numbering 5,6 combinations is about 70～80 times of numbering 1,2 combinations, is about 10～18 times of numbering 3,4 combinations.Numbering life-span of 7 is just higher, and its reason is also to form to contain soft (the DLC tunicle of tungsten of 500Hv～1000Hv) will be controlled lowlyer by intermembranous relative hardness difference with fluorine system, be that the durability of tunicle improves and make fluorine in DLC except example described later.

As mentioned above, because the surface at shank 11 forms DLC tunicle 21, simultaneously forming fluorine on the surface of shank supporting member 12 is tunicle 26, and the DLC tunicle is the tunicle of high rigidity, so the sliding and the high abrasion resistance of the shank 11 that does relative motion and the sliding position of shank supporting member 12.

And, the fluorine of shank 11 is that tunicle 26 is that PTFE (4 ethylene fluoride) is cooperated with epoxy resin (playing high-abrasive material), add thermmohardening behind fluorine 3wt～40wt% simultaneously, and the particulate that contains MoS2 (2 molybdenum sulfide) is as high-abrasive material, so can also be that tunicle is improved as the strong tunicle of ABRASION RESISTANCE with traditional fluorine, as above-mentioned experimental result showed, shank 11 significantly improved with the ABRASION RESISTANCE of the sliding position of shank supporting member 12.

Moreover, fluorine at shank supporting member 12 is that leaning on of tunicle 26 forms bottom tunicle 27 on the one side of base material 25, bottom tunicle 27 contains the good material of DLC tunicle 21 phasic properties, so even fluorine is tunicle 26 wearing and tearing (peeling off), owing to be bottom tunicle 27 and 21 slips of DLC tunicle that contain for base material 25 1 sides of the good material of DLC tunicle 21 phasic properties, so can suppress the wearing and tearing of DLC tunicle 21, keep good sliding and ABRASION RESISTANCE, as a result, can further improve the sliding and the ABRASION RESISTANCE of the sliding position of shank 11 and shank supporting member 12.

Below, another example is described, to illustrating with prosign with the essentially identical part of aforementioned example.

As shown in Figure 5, as the thickness a (such as a=2 μ m) of the DLC tunicle 21 of the shank 11 of the 1st member roughness b (being the concavo-convex gap of base material 20) such as b=1 μ m greater than base material 20 surfaces.

For forming the DLC tunicle 21 of thickness a, can make DLC tunicle 21 contain tungsten, titanium, chromium, silicon, iron, nickel, silver, niobium, gold, any one metal of molybdenum, perhaps form sandwich construction, realize thick filmization by the internal stress that relaxes DLC.Can form the high film of adaptation with aforementioned any one metal as the intermediate layer.

When adopting general technology to form DLC tunicle 21, be difficult to make its thickness greater than 1 μ m.As shown in Figure 7, be more than the 1 μ m when (such as 1.5 μ m) in the surface roughness of base material 20, as shown in Figure 8, because the initial wear of DLC tunicle 21, expose on the surface of base material 20, and its exposed portions serve might become the starting point of burn.For preventing this from occurring, the surface roughness of base material must be reduced to (that desirable is 0.1～0.2 μ m) below the 1 μ m, but because this special Surface Machining can make cost of manufacture increase and can be subjected to the restriction of the shape of the 1st member.

In this example, even the concavo-convex DLC tunicle 21 of concavo-convex formation along about the base material 20 surperficial difference of height 1 μ m, also be easy to form the DLC tunicle 21 about thickness 2 μ m, as shown in Figure 6, base material 20 can exposing surface, the initial wear of DLC tunicle 21 makes the wearing and tearing of its protuberance, the surface of DLC tunicle 21 become level and smooth and, therefore can further improve sliding and ABRASION RESISTANCE.Have same effect, effect with aforementioned example.

The present invention can easily form the thick film of the DLC tunicle of the 1st member, so needn't carry out special Surface Machining to described base material, can be reliably greater than the roughness of the base material of the 1st member, can prevent that cost of manufacture from improving simultaneously, alleviate the shape restriction of the 1st member.In addition, making the DLC tunicle of the 1st member contain halogen such as fluorine is material, thickens the thickness of the DLC tunicle of the 1st member easily, can be reliably greater than the roughness of the base material of the 1st member.

In aforementioned example and other example, also can be lubricated with the sliding position of lubricating oil to shank 11 and shank supporting member 12.Improve the ABRASION RESISTANCE of the sliding position of shank 11 and shank supporting member 12 with this.

As aforementioned the 1st member and the 2nd member, except being applicable to shank 11 and shank supporting member 12, can be any 2 members that slide relatively.Such as the 1st member and the 2nd member, also can be that curved bar 9 and the shank that passes this curved bar bottom sliding freely overlap 10 shaft component etc.In addition, more than be formation bottom tunicle 27 below fluorine is tunicle 26, but when fluorine be tunicle 26 when having enough durability, also can save bottom tunicle 27.

Below, another example is described.With the same member of above-mentioned example then with same numbering and save its explanation.

As shown in Figure 9, sliding fast 126 through hole is the through hole that forms at above-below direction, and the sleeve 29 of the hollow circle tube that extends at above-below direction is pressed into this through hole and non-rotatable and move.One drives Sewing machines, and sliding fast 126 sleeve 29 just moves reciprocatingly at above-below direction, and the slip limit, lateral surface limit of the thread taking-up axle 24 of the medial surface of sleeve 29 and thread take-up tension lever 16 (this is equivalent to the 2nd member) relatively moves.

Shown in the pattern of Figure 10, (and sleeve 29 sliding surface) carried out DLC (carbon diamond like carbon) coating and handled on the surface of the thread taking-up axle 24 of thread take-up tension lever 16, and the thickness of DLC tunicle 30 is that 0.5 μ m～desirable thickness of 5 μ m is made as about 2 μ m (greater than the maximum surface roughness Rmax of base material).(and thread taking-up axle 24 sliding surface) forms the inferior zinc tunicle 34 of phosphoric acid as bottom on the surface of the through hole medial surface of sleeve 29, the inferior zinc tunicle 34 of this phosphoric acid more near the surface of sliding surface, with PAI (polyamide-imide resin) is binding agent (bond), be laminated with the kollag tunicle 36 that disperses the back to form fluororesin, thickness is 15 μ m.That is, establish kollag tunicle 36, establish DLC tunicle 30 the opposing party of sliding position in any one party of the sliding position of the member that relatively moves.

Clear (aftermentioned) this kollag tunicle 36 is mating type kollags, and especially the sliding surface with DLC tunicle 30 has best phasic property.Owing to kollag tunicle 36 is configured in sliding position as tunicle, therefore also can considers to adopt other forms, as the blocks of solid lubricant.Yet, distinguish according to the applicant's experiment, if kollag is with the form formation of bulk, because load for piece, piece can deform, and is stirred by slip the other side and produces unnecessary frictional resistance (stirring friction), so the life-span of its sliding position was less than 1 year.But, as mentioned above, by kollag being made the form of tunicle, the sort of unnecessary frictional resistance causes in the time of just can not producing bulk stirs friction, and lubricity is greatly improved.

When kollag tunicle 36 was worn owing to sliding, the inferior zinc tunicle 34 of the phosphoric acid of its lower floor just exposed as sliding position.The inferior zinc tunicle 34 of this phosphoric acid has the effect of easily adhering to kollag tunicle 36 through easy binder-treatment, is the low-down tunicle of shearing resistance simultaneously, so even without kollag tunicle 36, also can keep low Frotteurism.The thickness of this sleeve 29 is 0.1 μ m～3 μ m, consider from push operation, if cross thin, then yield rate is low, but wish not take up space in the mechanism, therefore the steel such as stainless steel with 0.3mm thickness constitute ideal, make the hollow cylinder shape after the surface forms kollag tunicle 36, side adds and leaves the surplus that forms kollag tunicle 36 man-hour within it.On the surface that this kollag tunicle 36 will be set,, except that the inferior zinc tunicle 34 of phosphoric acid, adopt manganese phosphate tunicle sometimes as the identical antirust processing of phosphate coating in order to improve the adaptation of kollag tunicle 36.Perhaps carry out blasting treatment (scope of #100～#400) on the steel such as stainless steel before forming the inferior zinc tunicle 34 of phosphoric acid and improve adaptation, also have and only do blasting treatment and do not establish the inferior zinc tunicle 34 of phosphoric acid, in a word, carry out processing suitable, necessary degree.If do not need this reserve function that the tunicle of this function of performance just needn't be set.

This kollag tunicle 36 is 15 μ m, if form the tunicle of 5 μ m～30 μ m thickness, then as the tunicle that is used in the Sewing machines sliding part, Sewing machines can obtain sufficient sliding and ABRASION RESISTANCE, even kollag tunicle 36 wearing and tearing also can not shake and hinder and make.The most handy PTFE of fluororesin (4 ethylene fluoride) of this kollag tunicle 36 or PFE (poly-ethylene fluoride).Better is to use PTFE.The molecule of this PTFE is because the basic coated carbon atomic surface fully of the bigger fluorine atom of atomic radius, and carbon atom can not be exposed to the surface, so can not take place with carbon be the so-called adhesion wear of adhering to mutually between the DLC of main component and the identity element.

The PAI of this kollag tunicle 36 is the inks (solution) that are dissolved in nmp solvent, and kollag tunicle 36 is dispersed in medicament in this PAI ink as main raw material with the particle appropriateness of fluororesin.Kollag tunicle 36 also can be to place medicament in the sprayer (by PAIF, NMP, the synthetic medicament of fluororesin) to be sprayed on the surface of the inferior zinc tunicle 34 of described phosphoric acid.Can also be provided with dipping (impregnating method).In order to remove the NMP of this medicament solvent, burnt 30 minutes with 190 ℃ being processed into hollow shape sleeve 29 before.

Described DLC tunicle 30 adopts existing film such as plasma CVDs, cathode vacuum spraying plating (non-equilibrium magnetic controlled tube cathode vacuum evaporating), electric arc plating to form technology, carries out coating at the outer surface of the thread taking-up axle at least 24 of thread take-up tension lever 16 and handles.The hardness of DLC tunicle 30 can be according to the combining than adjusting of hydrogen content and sp3/sp2, can make from HV hundreds of near the high rigidity tunicles about adamantine HV8000.The coefficient of kinetic friction of DLC tunicle 30 is about below 0.1.And as the dhering strength of 24 of the thread taking-up axles of base material more than 20N.Like this, aspect ABRASION RESISTANCE and sliding, DLC tunicle 30 is unusual films of high-quality.Because and base material between be provided with thin metal layer (thickness of 0.1 μ m～0.5 μ m), so the dhering strength of DLC is very high.Adopt silicon etc. in the past, and adopt chromium can obtain quite high dhering strength recently.Base material uses the steel of handling through surface hardening such as quenchings to reduce coefficient of friction.

Sliding position at DLC tunicle and kollag tunicle 36 injects lubricating grease 38, to lubricate between the two.Lubricating grease 38 is as lubricant, is that ester system or the PAO artificial oils such as (polyalphaolefins) with kinetic viscosity 10～20mm2/s (cST) is base oil under 40 ℃, is that thickener is adjusted to denseness 250 with the lithium soap or the urea of castor oil.It is class that base oil preferably uses esters such as high diester of the lubricity of oiliness effect (lubrication molecule sticks on the lubrication securely with polarity) or poly-full ester.

On the Sewing machines M of said structure, make operation in case finish 1, electrical motor of sewing machine promptly stops, and makes operation and rotate for following 1, and the rotating speed of electrical motor of sewing machine repeats increase and decrease.The electrical motor of sewing machine hypothesis is to wait rotating speed rotation, thread take-up tension lever 16 and sleeve 29 swings (reciprocating motion), promptly, produce the so-called big static friction force of dynamic friction resistance during than same direction motion, so require the sliding and the ABRASION RESISTANCE of sliding position of thread taking-up axle 24 and sleeve 29 high from the inactive state action.

Thread taking-up axle 24 and sleeve 29 slide at the sliding position of the kollag tunicle 36 of the DLC tunicle 30 that is provided with 0.5 μ m～5 μ m thickness and 5 μ m～30 μ m thickness, dispersion PTFE or PFE fluororesin play a role as kollag in this kollag tunicle 36.This kollag tunicle 36 is layered in the top (face side) of the inferior zinc tunicle 34 of phosphoric acid, just in case kollag tunicle 36 owing to slide is worn, the phosphoric acid Asia zinc tunicle of its lower floor 34 is brought into play the reserve effect with regard to exposing.Have, thread taking-up axle 24 and sleeve 29 are to slide at the sliding position that is provided with kollag tunicle 36, coating simultaneously or injection lubricating grease 38 again.

Below, be that the experimental result of sliding position of the bond kollag tunicle that disperses fluororesin describes to being provided with PAI.

In this experiment, under the surperficial state of contact of the top of pin and disk, this disk is rotated, investigate its surperficial friction and wear characteristic.In this test, pin is 400Mpa to the hertz contact pressure of disk, this state is that 29 maximum slip velocity of the relative moving speed of the contact portion between disk and pin and thread taking-up axle 24 and sleeve almost are similarly 4m/s at more than 100 times of load (load that is equivalent to true contact site) of nearly all sliding position generation of Sewing machines M.

This disk is made of chrome-molybdenum steel, is about (approximately HV800) more than the HV600 through its case hardness behind the carburizing and quenching.Pin is a chrome-molybdenum steel, and its surface is through carburizing and quenching, and forms the thick DLC tunicle of 1 μ m on its surface by plasma CVD, contains some hydrogen, and hardness is about HV1500.The sphere grinding is carried out on the top of pin before the DLC film forming, make point with disk and contact (test of pin joint dish).

This experiment is to the kollag tunicle of the PAI of relevant the invention process form, and also done above-mentioned pin joint dish test with the kollag tunicle (comparative example 1,2) that the kollag tunicle of this PAI compares usefulness.The kollag tunicle of this comparative example 1,2 is to be that binding agent disperses fluororesin with epoxy resin, and forms in 30 minutes at 230 ℃ of following sintering.The coefficient of kinetic friction originally of these kollag tunicles is respectively, and: PAI is about 0.02, and comparative example 1 is about 0.12, and comparative example 2 is about 0.06, and these kollag tunicles all form with thickness 10 μ m.Epoxy resin and PAI have the lower characteristic of cutting off.

As shown in figure 11, the coefficient of kinetic friction of comparative example 1 rises gradually by beginning originally, the rising of its coefficient of kinetic friction temporarily stops, keep certain coefficient of kinetic friction 0.16, but after 40 minutes, the coefficient of kinetic friction rises once more gradually, after 50 minutes, this kollag tunicle has worn and torn, and coefficient of friction rises.Begin to wear away DLC again.Comparative example 2 is compared comparatively slow with comparative example 1, but also be to rise gradually by beginning originally, the coefficient of kinetic friction rises to 0.16, before 60 minutes, the value stabilization of its coefficient of kinetic friction, but at its abrasion condition of this post-test-inspection, its kollag tunicle has has almost worn and torn, in case DLC begins abrasion, coefficient of friction will rise rapidly.And PAI is after through 120 minutes, and the coefficient of kinetic friction rises also seldom, and checks the wearing and tearing that it is later, and 2 μ m only wear and tear.

To in the sliding position by the Sewing machines M that constitutes of above-mentioned sliding component being the harsh position of requirement at least, one is the thread taking-up axle 24 of described thread take-up tension lever 16 and the sliding position of take-up sliding fast 26, another is the sliding position of crank axle 20 and curved bar 9, the applicant is by establishing the kollag tunicle a side, establish the DLC tunicle the opposing party, carried out real machine test.Maximum speed 4000rpm, make the on/off handover operation repeatedly with 5 seconds intervals, like this but Sewing machines M is being carried out in the process of dynamic test, as shown in Figure 5, comparative example 1,2 all is being equivalent to that the Sewing machines burn is stopped, and PAI confirms to have to be equivalent to the durability in 8 years through real machine test.Be in a ratio of durable year number more than 2 times with comparative example 1,2.

In above-mentioned example, be on thread taking-up axle 24, to establish DLC, establishing with PAI on sleeve 29 is the fluororesin kollag tunicle of bond, but also can be provided with on the contrary.But with present technology, be Di of bearing side narrow position DLC tunicle or kollag tunicle unusual difficulty on making is set, so be on flat board, to form the kollag tunicle earlier, be processed into sleeve-shaped then.Along with Progress in technique from now on, promptly use high-aspect-ratio also evenly the DLC film technique of film forming or kollag tunicle formation technology will be developed, just can further enlarge range of choice.Can be at the position that thread taking-up axle 24 setting is only established the position of kollag tunicle and only established DLC, and at the position that sleeve 29 settings are only established the position of DLC tunicle and only established the kollag tunicle, make opposite kind by intermembranous slip.In above-mentioned example, at the sliding position of thread taking-up axle 24 and sleeve 29, be to establish the kollag tunicle a side, implement the DLC processing the opposing party, but also can be other any sliding positions at Sewing machines M.Such as, the sliding position between thread take-up tension lever 16 and the fixed axis 22, the sliding position that shank 11 and shank supporting member are 12, the sliding position that crank axle 20 and curved bar are 9, curved bar 9 and the sliding position between the member of this place's slip.Especially the sliding position of 9 of crank axle 20 and curved bars is the harsh sliding position of high capacity, since therefore use the slip form just must adopt this motion.

In above-mentioned example, PAI kollag tunicle and DLC tunicle constitute slide construction, according to test, confirm by increasing hydrogen content in DLC, or contain metal such as tungsten, titanium, molybdenum and adopt material than soft, can further improve lubricating life.Such as, the DLC of the hardness 4000Hv by using tungstenic can make the wear-out life of kollag tunicle double.Make the life-span of Sewing machines reach 16 years.Because the DLC that uses soft to the other side cause destructive little, and can suppress the wearing and tearing of kollag tunicle.Above-mentioned example is the material that adopts Hv1500, and the nearly 10 years real machine life-span of Hv400～Hv1000 has been refreshed present durable years.But, the other side's hardness of DLC is Hv1～Hv50.

As mentioned above, in lubricity be that the kollag tunicle of bond is better than with epoxy resin be bond with PAI, and comparative example 1,2 must carry out sintering with the temperature higher than PAI kollag tunicle, so the productivity of the kollag tunicle of PAI is better than the kollag tunicle of epoxy resin, and the influence of low-temperature sintering when base material is heated and residual few.

In addition, without departing from the spirit and scope of the present invention, can add various changes, such as, the material beyond the disclosed material of available aforementioned example forms each tunicle.In addition, be not limited to two-needle sewing machine, various Sewing machiness such as home-use Sewing machines, industrial sewing machines all can use the present invention.

The invention effect

The Sewing machines of technical scheme 1 is to form the DLC tunicle on the surface of the 1st member, forming fluorine at the 2nd member simultaneously is tunicle, and the DLC tunicle of the 1st member is the tunicle of low friction high rigidity, so the sliding position of the 1st member that does relative motion and the 2nd member has good sliding and ABRASION RESISTANCE.Here, even the fluorine of the 2nd member is tunicle wearing and tearing (peeling off), owing to be that bottom tunicle and DLC its base material side, that contain the good material of the DLC tunicle phasic property of the 1st member are slided by intermembranous,, keep good sliding and ABRASION RESISTANCE so can suppress the wearing and tearing of DLC tunicle.As a result, the sliding and the ABRASION RESISTANCE of the sliding position of the 1st member and the 2nd member significantly improve.

The Sewing machines of technical scheme 2 is that the surface roughness of Film Thickness Ratio the 2nd member base material of DLC tunicle of the 1st member is big, therefore even the DLC tunicle is along the concavo-convex of the surface of the 1st member and sag and swell becomes, base material can exposing surface yet, the initial wear of DLC tunicle makes its protuberance wearing and tearing entirely, make the surface of DLC tunicle become even surface, can improve sliding and ABRASION RESISTANCE.

The Sewing machines of technical scheme 3 is the sliding positions with grease lubrication the 1st member and the 2nd member.Improve the sliding and the ABRASION RESISTANCE of the sliding position of the 1st member and the 2nd member.

The Sewing machines of technical scheme 4 is any one metals that the DLC tunicle of the 1st member contains tungsten, titanium, chromium, silicon, iron, nickel, silver, niobium, gold, molybdenum, so the thickness of the DLC tunicle of the 1st member is increased, and can be reliably greater than the surface roughness of the base material of the 1st member.

The Sewing machines of technical scheme 5 is that the component surface of at least one side in the 1st member and the 2nd member forms the DLC tunicle, the thickness of this DLC tunicle is greater than the substrate surface roughness than aforementioned side's member, so even the DLC tunicle is along the concavo-convex of side's substrate surface in the 1st member and the 2nd member and sag and swell becomes, base material can exposing surface yet, because the initial wear of DLC tunicle, can make its protuberance wearing and tearing, make the surface of DLC tunicle become even surface, can improve sliding and ABRASION RESISTANCE.

The Sewing machines of technical scheme 6 is the 1st member and the 2nd member being provided with PAI is that the sliding position of kollag tunicle of bond slides, so the sliding of this sliding position and ABRASION RESISTANCE improve.

The Sewing machines of technical scheme 7 is that the 1st member and the 2nd member slide at the sliding position of the kollag tunicle that is provided with 5 μ m～30 μ m thickness, so Sewing machines obtains necessary fully sliding and ABRASION RESISTANCE.

The Sewing machines of technical scheme 8 is stacked kollag tunicle and inferior zinc tunicles of phosphoric acid of being provided with, and when the kollag tunicle wore and tore owing to sliding, the inferior zinc tunicle of the aforementioned phosphoric acid of its lower floor exposed, and can prevent to slide on the base material of establishing the kollag tunicle.

The Sewing machines of technical scheme 9 is that the 1st member and the 2nd member slide at the sliding position of the kollag tunicle of the fluororesin that is provided with dispersion PTFE or PFE, so the sliding of this sliding position and ABRASION RESISTANCE improve.

The Sewing machines of technical scheme 10 is to establish the kollag tunicle on the member of a side in the 1st member and the 2nd member, and kollag tunicle and heterogeneous surface element are slided, so the sliding of this sliding position and ABRASION RESISTANCE improve.

The Sewing machines of technical scheme 11 is in the sliding position of the 1st member and the 2nd member, carrying out DLC (carbon diamond like carbon) coating at the opposing party's sliding position of not establishing the kollag tunicle handles, and slide at the position of establishing the kollag tunicle with through the position that DLC coating is handled, so the sliding of this sliding position and ABRASION RESISTANCE further improve.

The Sewing machines of technical scheme 12 is in the sliding position of the 1st member and the 2nd member, sliding position the opposing party who does not establish the kollag tunicle carries out the processing of DLC coating, and at the position of establishing the kollag tunicle and the position of establishing hardness Hv400～Hv1000 that DLC coating handles slide, so the sliding and the ABRASION RESISTANCE of this sliding position greatly improve, and the life-span prolongation.

The Sewing machines of technical scheme 13 is to establish the kollag tunicle on the 1st member and the 2nd member, coating simultaneously or injection lubricating grease, and the sliding and the ABRASION RESISTANCE of this sliding position are more reliable.

Claims (15)

1. a Sewing machines is characterized in that, at the sliding position of the 1st member that does relative motion and the 2nd member, forms the DLC tunicle on the surface of the 1st member, and forming fluorine on the surface of the 2nd member simultaneously is tunicle,

Fluorine at described the 2nd member is the base material side formation bottom tunicle of tunicle, and this bottom tunicle contains the material that the DLC tunicle of described the 1st member is had good phasic property.

2. Sewing machines according to claim 1 is characterized in that, the thickness of the DLC tunicle of described the 1st member is greater than the surface roughness of described the 1st member base material.

3. Sewing machines according to claim 1 and 2 is characterized in that, with the sliding position of grease lubrication the 01st member and the 2nd member.

4. according to any described Sewing machines in the claim 1～3, it is characterized in that the DLC tunicle of described the 1st member contains any one metal in tungsten, titanium, chromium, silicon, iron, nickel, silver, niobium, gold, the molybdenum.

5. Sewing machines, it is characterized in that, at the sliding position of the 1st member that does relative motion and the 2nd member, the surface of at least one side's member forms the DLC tunicle in the 1st member and the 2nd member, and the thickness of this DLC tunicle is greater than the substrate surface roughness of aforementioned side's member.

6. a Sewing machines has the 1st member of relative motion and the sliding position between the 2nd member, it is characterized in that,

At least one side's sliding position in described the 1st member and described the 2nd member, being provided with PAI (polyamide-imide resin) is the kollag tunicle that bond disperses fluororesin.

7. Sewing machines according to claim 6 is characterized in that, described kollag tunicle is the tunicle of 5 μ m～30 μ m thickness.

8. according to claim 6 or 7 described Sewing machiness, it is characterized in that, the kollag tunicle is set on the surface that is provided with the inferior zinc tunicle of phosphoric acid.

9. according to each described Sewing machines in the claim 6 to 8, it is characterized in that described fluororesin is PTFE (4 ethylene fluoride) or PFE (poly-ethylene fluoride).

10. according to each described Sewing machines in the claim 6 to 9, it is characterized in that only any one party is established described kollag tunicle in the sliding position of described the 1st member and described the 2nd member.

11. Sewing machines according to claim 10 is characterized in that, in the sliding position of described the 1st member and described the 2nd member, carries out DLC (carbon diamond like carbon) coating at the opposing party's sliding position of not establishing described kollag tunicle and handles.

12. Sewing machines according to claim 11 is characterized in that, in the sliding position of described the 1st member and described the 2nd member, carries out DLC coating at the opposing party's sliding position of not establishing described kollag tunicle and handles, its hardness is at Hv400～Hv1000.

13. according to each described Sewing machines in the claim 6 to 12, it is characterized in that, at the sliding position coating or the injection lubricating grease of described the 1st member and described the 2nd member.

14. Sewing machines according to claim 11, it is characterized in that, described the 1st member with sliding position of handling through described DLC coating has the 1st base material, and the thickness of the DLC tunicle that the described DLC coating of process is handled is greater than the surface roughness of described the 1st base material.

15. Sewing machines according to claim 11, it is characterized in that, described the 2nd member with sliding position of handling through described DLC coating has the 2nd base material, and the thickness of the DLC tunicle that the described DLC coating of process is handled is greater than the surface roughness of described the 2nd base material.

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