CN1820877A - Method for producing high efficiency movement pair surface coating - Google Patents
Method for producing high efficiency movement pair surface coating Download PDFInfo
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- CN1820877A CN1820877A CN 200510007703 CN200510007703A CN1820877A CN 1820877 A CN1820877 A CN 1820877A CN 200510007703 CN200510007703 CN 200510007703 CN 200510007703 A CN200510007703 A CN 200510007703A CN 1820877 A CN1820877 A CN 1820877A
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Abstract
The process of producing high efficiency motion pair surface coating includes the steps of dispersing polytetrafluoroethylene powder in sub-micron and nanometer level in certain ratio inside nickel phosphate-base chemical coating solution homogeneously, and coating polytetrafluoroethylene onto the surface of sintered Cu-Sn base part formed with sub-micron and nanometer level powder and through powder metallurgical process through chemical reaction. By means of the high activity of both superfine polytetrafluoroethylene particle and superfine Cu-Sn base particle, two kinds of superfine particles are reacted to compound at low temperature. The product has superfine powder of Cu-Sn base material as the stuffing material for polytetrafluoroethylene material, so that it has low friction coefficient, less wear, high hardness, high size precision, low manufacture cost and capacity of raising system performance.
Description
Technical field
The present invention relates to the manufacture method of movement pair surface coating,, add the manufacture method of the coating of microalloy metal material and lubricant formation particularly by the prepared alloy powder particle of spray-on process.
Background technology
The kinematic pair system that existing industrial circle is used can divide into contact and contactless two big classes, and wherein noncontact person presses based on magnetic levitation or air mostly and suspends, and it is subjected to the costliness and the complexity influence of manufacturing cost, system's control and plant maintenance.So except equipment high-accuracy, high value allowed to use, for general pairing element, the design of the contact kinematic pair of roller and slidingtype still was main application mode.
The kinematic pair design of slidingtype, add lubricating oil between general using two sliding members, self-lubricity oil-containing liner or soft transition material are main, wherein to add the mode less expensive of lubricating oil, but, for closure mechanism that can't be lubricated the oil interpolation and the mechanism design that need avoid grunge pollution, just can't use, soft transition material is easily to wear away and removable characteristic by himself, replace the wearing and tearing of sliding pair body, but, because of soft material has the problem that more significantly wears away, so the variation of location dimension precision is bigger, the fine particle that a large amount of abrasion of soft material are simultaneously produced, system is still a serious pollution, self-moistening type oil-containing liner or bearing, generally speaking average price is lower, because of it has the function that lubricating oil oozes out the motor element that lubricates rectilinear motion and rotatablely move automatically, institute thinks that industrial circle uses in a large number, design is proper aspect the dimensional tolerance of rotating shaft and bearing combination, it is less that then it rotates the noise that is caused, so, range of application on small-sized cooling fan is very wide, but because of lubricating oil oil consumption and oily impregnation rate can be subjected to operating temperature, influences such as matrix structure density and substrate surface high friction coefficient value, kinematic pair for higher motion speed, life-span is not good, for example: about 20000 hours of self-moistening type bearing average life span, and far away from 50000 hours of ball bearing, be the restriction greatly of one on it is used.
The kinematic pair design of roller, based on the conventional roller bearing, it has preferable service life, a little inclination deviation is arranged and can bear heavier radial load when allowing the axle combination, so ad initio all be tumbler natural radially reach section axial supporting element, design for the rectilinear motion pair, just must utilize several roller bearing devices on fixing line slideway, to reach straight-line purpose, but, because of roller contacts with track and clashes into the noise problem that is caused, it is a lot of and be subject to aligning of the linear assembling of several balls that average price is higher than the self-moistening type oiliness bearing, adjustment technical need height also is the big restriction of one.
The CO. by THE GLACIER METAL is arranged now on the market, LTD. develop, obtained Britain, Japan, the U.S., Canada, France, Italy, Germany, state's patents such as Switzerland (wherein, Japanese Patent No. 223605 and 438282) DU does not have fully to oil bearing, it is sintered into bronze powder porous matter on steel lining, and the mixture of Teflon-lead is filled up that the impregnation surface is is the thin tunicle of Teflon-lead, bearing surface often has Teflon-lead thereby rubs low, so need not use lubricating oil, its Teflon-plumbous impregnation bronze sinter layer has 0.3mm thick approximately, because the function of this tissue, initial stage running wearing and tearing can have 0.01mm approximately, steel lining wherein is for guaranteeing the stationarity of bearing, precision size degree, stability and the correct necessary structure of moment of torsion tightness, the goods of using this technology have plain bushing, thrust bearing, the blade of a sword is paid lining, slide plate etc.As the i.e. sectional structure chart of processing procedure product for this reason of Fig. 1.The steel lining substrate surface that this technology formerly machines is enclosed one deck bronze based powders and is carried out sintering again; make its surface form one deck porous tissue; the mixture of Teflon-lead being filled up that the impregnation surface is is the thin toga of Teflon-lead again; the powder particle of its medium bronze base just is used as the filling material of Teflon-lead; this process technique is when the porosity surface sintering; must consider the high temperature bond of base material and bronze based powders; peel off otherwise easily produce; the situation of separating; moreover; bronze based powders sintering temperature generally need reach about 760 ℃; therefore steel lining base material generation thermal deformation is now looked like; after the mixture of Teflon-lead is filled in porosity surface; need heat to more than 360 ℃; Teflon-lead and bronze basic filling material are mutually combined; and this high temperature process easily makes Teflon discharge pernicious gas; in addition; 0.3mm sinter layer thickness and the abrasion loss of initial stage 0.01mm; accuracy requirement is reached micron-sized kinematic pair; real infeasible; the lead composition that contains in the processing procedure raw material is also violated the regulation of environmental protection substrate in the existing information product simultaneously, so its use value is greatly affected.
Summary of the invention
A kind of manufacture method of high efficiency movement pair surface coating may further comprise the steps:
(a) directly utilize the prepared bronze base alloy powder particle of spray-on process, through Preliminary screening;
(b) with the powder of different-grain diameter scope, add some microalloy metal materials again, arrange in pairs or groups in some ratio modes, add lubricant as one feels fit according to process requirements;
(c) carry out mixing fully the powder operation;
(d) will fully finish the base material powder that mixes the powder program, fill within the hollow die cavity of press board, utilize upper and lower drift and middle mould pressurization matched moulds principle again, and impel the powder pressurized to be shaped with fashion of extrusion;
(e), give birth to the embryo check according to the briquetting pressure of suitable association and the living embryo density value of drift contact area and expection are arranged;
(f) the living embryo after the moulding is sent into carried out sintering processes under the reducing atmosphere in the sintering furnace;
(g) through after the sintering processes, directly carry out follow-up surfaction and coating and handle, carry out size finishing program again;
(h) carry out the surface heat ungrease treatment, according to fat type, water-based or the acids solvent selecting to be complementary carry out preposition cleaning or ultrasonic oil removal treatment, to remove the surface of the work grease;
(i) stir at room temperature, air draft and filtration, evenly stir with the power agitator;
(j) surface activation process, surfaction processing and each other washing cleaning and activate processing;
(k) workpiece after undressed coating hardness is handled coating is placed under the high-temperature baking environment, makes clad surface reach further adherence processing;
(l) part that at last will be after adherence is handled according to the craft precision demand, can clean through ultrasonic again, fails covering fully subparticle in substrate surface to remove the electrochemical reaction later stage again.
Description of drawings
Fig. 1: formerly openly case DU does not have sectional structure chart to oil keeper fully.
Fig. 2: manufacturing flow chart of the present invention.
Fig. 3: the powder sintered surface microstructure enlarged drawing of the present invention.
Fig. 4: the surface appearance figure of clad surface of the present invention after adherence is handled.
Fig. 5: the physical article figure of gyration pair of the present invention.
Fig. 6: the present invention tests with the sterogram after the assembling of fan rotation section.
The specific embodiment
Manufacturing process schematic diagram of the present invention, as shown in Figure 2, system directly utilizes the prepared bronze base alloy powder particle of spray-on process, after Preliminary screening 10, with the powder of different-grain diameter scope (0.5~30 μ m), add some microalloy metal materials again, arrange in pairs or groups in some ratio modes, can add lubricant 20 (for example: graphite, stearic acid etc.) as one feels fit etc. according to process requirement, carry out mixing fully powder operation 30.
Mixing the powder program is in order to promote the uniformity of raw material chemistry and physical property, the principle of utilizing particle to move, the powder body of multiple different-grain diameter is evenly mixed, therefore, mixing velocity, the design of mixed organization etc., will influence the homogenising degree that the base material raw material mixes the powder program, so when mixed-powder, must be according to powder characteristics, particle size distribution difference for example, factors such as difference of specific gravity take can avoid producing the mixture operation of segregation phenomena, according to above-mentioned characteristic, the vertical type spiral blade profile mixer that the present invention uses, and the suitable rotating speed of arranging in pairs or groups again (60~120rpm), be and can reach one of the inhomogeneity method of powder of mixing.
The base material powder that mixes the powder program will fully be finished, fill within the hollow die cavity of press board, utilize upper and lower drift and middle mould pressurization matched moulds principle again, impel the powder pressurized to be shaped 40 with fashion of extrusion, wherein the living embryo density value of forming pressure and drift contact area and expection has suitable association, give birth to embryo according to the present invention and check 50 interpretation of result gained, final living embryo density need maintain 7.9~8.0g/cm
3More than be good, do not reach aforesaid standards if give birth to the embryo density value, though end article still can satisfy suitable designing requirement, but can increase the processing formality of successive process and influence quality stability, so, the requirement of optimization shaping density, product with stable quality during to a large amount of production and the reduction of making cost have its necessity.
Employed lubricant is mainly used in and helps living embryo to deviate from mould in the shaping processing procedure, reduce demoulding pressure, its lubricating system generally can adopt following two kinds, one fully mixes with metal dust earlier for the lubricant with drying, directly be filled in the die cavity, press molding, another kind of mode for the employing die wall lubrication is carried out, promptly be before metal dust is packed into die cavity, the fluid lubricant that is dissolved in the effumability organic solvent body is applied or sprays die wall and punch head surface, after treating the organic solvent volatile dry, form one deck lubricated surface and reach lubricant effect, according to experimental data gained of the present invention, if use the proper powder of cathode copper alloyed powder or powder size size coupling, the suitable forming pressure of arranging in pairs or groups again, it can not add under the situation of lubricant, makes the density after living embryo is shaped reach 7.97g/cm
3, so also can satisfy the preferable density requirement of aforementioned living embryo shaping processing procedure.
Living embryo after the shaping is sent into it and is carried out sintering processes 60 under the reducing atmosphere in sintering furnace, sintering is the extension that thermodynamics and diffusion are learned basically, impel powder to borrow effective control of the lifting of temperature, furnace atmosphere, produce the solid-state or liquid diffusion of part picture now, make to combine between powder.Generally speaking, sintering process important processing procedure parameter has comprised time of stopping in the flow, high temperature of selection, the gas of time, temperature curve, furnace atmosphere and design of furnace binding etc., so guarantee the sintering of a success, the control of above-mentioned every factor is indispensable.
Three steps that sintering process is carried out are in regular turn:
1. preheating zone: in this district, mainly be the effect of wishing to reach by heat energy the degreasing dewax, powder can not be out of shape because of dewaxing in dewaxing process simultaneously.
2. sintering zone: this district's main purpose be formed body after the dewaxing treatment process of leading portion preheating zone, by the heat energy effect of higher temperature, impel living embryo body to reach the purpose of denseization again.
3. cooling zone: the shaping sintered part after high temperature heat is handled, the control of the cooldown rate when cooling off gradually is with the metal structure and the character characteristic of decision formed body.
Any sintering all needs earlier through dewaxing degrease process, so suitable preheating degreasing is the prerequisite that reaches good sintering result, the setting of preheating zone temperature, generally need to decide according to the lubricant kind, for example the zinc stearate of general normal use can be 130 ℃ of fusings, 260 ℃ of vaporizations, about 427 ℃, could be removed fully, the present invention is in the temperature set basis lubricant characteristic of preheating zone, with 450 ℃ is operation standard, simultaneously in carrying out integral sintered process, if the rate of heat addition is too fast or temperature is too high, then the lubricant in leading portion preheating zone part will cause the existing picture of surface of the work carbon distribution because of the decomposition of compound composition, while also causes the distortion of drip molding easily even breaks, therefore, the control of sintering rate is quite important, and the present invention is via the several times interpretation, be controlled under the situation of 45~55mm/min at drip molding sintering advanced speed, will obtain good sintered part.
The design of sintering zone, basically be to set up according to wanting agglomerated material character, different material compositions will adopt different sintering temperatures, sintering atmosphere and gas flow, the present invention is in sintering process, utilize conveyer-type continuous furnace, obtain, the preheating zone is set in 710 ℃~730 ℃ to the transition temperature of formal sintering zone through experimental analysis repeatedly, formal sintering zone temperature is set in about 800 ± 10 ℃, and sintering time was controlled at 130~150 minutes.Aspect the control of sintering furnace atmosphere, the present invention adopts the cracking ammonia furnace gas to operate, because this furnace gas system adds the thermal decomposition gained with ammonia, very strong reproducibility is arranged, but do not have carburizing, is fit to the sintering demand of copper base part.
The design of cooling zone, generally comprise Xu Lengqu and quench zone two parts, the Xu Lengqu main purpose is to prevent that the high temperature sintering district from changing the body of heater distortion that is caused to the dramatic temperature of quench zone, the design of quench zone then is to make sinter be issued to the temperature that can carry or handle in the time that requires, the present invention learns by experiment, sintered part stops approximately in the cooling zone and to get final product in 30 minutes under aforementioned sintering rate.
Drip molding through sintering processes, generally speaking, the distortion of a little is all arranged, therefore, if under the less demanding situation of workpiece accuracy, this sintered part directly can be carried out follow-up surfaction and coating handles, otherwise, higher to the workpiece size required precision, then need carry out size finishing program 70, treat accessory size carry out the precision adjustment after, carry out follow-up coating again and handle.
Sintered part after the size finishing 70 need carry out surface heat ungrease treatment 90 again, according to fat type, water-based that selection is complementary or acids solvent carry out preposition cleaning or ultrasonic oil removing (degrease) and handle 80, removing the surface of the work grease, otherwise can influence the clad surface quality.Be sintered part surface texture figure as shown in Figure 3.
Through the goods of strangulation fabrication process such as sintering, size finishing, utilize the density characteristic of its surface powder particle, be used as the filling material body of back-end process, carry out surface coating and handle.
Adding by some polytetrafluoroethylene (PTFE) in the chemical nickel plating bath of routine is main micron and the made slurry of nano_scale particle, make particulate energy uniformly dispersing in plating bath, this particulate average grain diameter is 90~500nm, and to account for 3%~10% ratio of composite plating bath gross mass, evenly stir 100 with the power agitator, it is standard that mixing speed can evenly suspend with all particles in the plating bath, to obtain the even plating bath that metallic nickel and nanoparticle are formed.
Need not under the situation of applied voltage, the solution metal ion by autocatalytic chemical reaction mode and the reducing agent that is present in jointly in the plating bath, on the surface of solids, by chemical reaction metal ion is reduced into solid metallic, and be mingled with polytetrafluoroethylene (PTFE) ultra micron about 15%~30%, layer by layer deposition is on the surface of solids, when this response procedures is the reaction generation, the electronics transmission is not via outer lead, but when on the surface of solids, reacting, directly transmit by the material in the solution.Therefore process temperatures generally maintains 90 ℃ and gets final product.
This process technique can obtain a kind ofly to collect hardness, wear-resisting, the low poor coefficient that rubs is the composite deposite of one, its poor coefficient that on average rubs is 1/2 (about 0.04~0.05) of Ni-P coating, but before coating is handled, every cleaning formality of substrate surface, as surface activation process 200,400, surfaction handle 300,500 and cleaning such as each other washing 110,210,310,410,510 and activate handle and all need carry out really, not so can have a strong impact on the coating quality.
The main composition of this chemical plating fluid has:
1. metal ion (metal ions) is the source of coated metal.
2. reducing agent (reducing agent): metal ion is reduced into metal.
3. catalyst (catalyst): make substrate surface have catalytic.
4. complexant (complexing agent): prevent precipitation of hydroxide, regulate precipitation rate, prevent that plating bath from decomposing, make plating bath stable.
5. stabilization agent (stabilizer): the sorption granulometric impurity prevents the plating bath natural decomposition, to prolong the plating bath life-span.
6. buffer (buffer): control pH value is in opereating specification.
7. wetting agent (wetting agent): make surface action good.
8. dispersant (Dispersion): make the wear-resisting material of ultra micron, evenly coating.
The common available sodium hypophosphite of reducing agent, PH is the content of control coating P, general PH is higher, P content is less, coating character thereby change to some extent, low P content is more relatively poor than the corrosion resistance of coating of high P content, P content does not contain magnetic greater than 8% coating, undressed coating hardness 280~380VHN, workpiece after coating handled is placed in the time of keeping under 300 ℃~350 ℃ high-temperature baking 700 environment 10~15 minutes, make clad surface reach further adherence and handle 800, the curing of this post processing (post-baking) will have appreciable impact to the crystalline texture of coating.
To handle part after 800 through adherence at last, according to the processing procedure accuracy requirement, can be again clean 900 about 2~5 minutes through ultrasonic, fail covering fully subparticle to remove 600 later stages of electrochemical reaction again in substrate surface, peel off because of unstable subparticle to keep the part start of run, the change in size that is caused, thickness of coating generally can be controlled in 6~12 mu m ranges, therefore, can have the control of quite high dimensional accuracy to processing procedure product 1000.As Fig. 4 is that clad surface is handled the rear surface situation through adherence.
Can not only to satisfy low-friction coefficient, abrasion performance, hardness height, precision size, manufacturing cost low and improve the usefulness of system dynamic energy to obtain it through the experiment test result through the high-effect slip of invention made thus, simultaneously, the abrasion loss at coating face initial stage only is about 0.1~0.2 μ m.
Its theoretic basic physics of the product of manufacturing of the present invention, chemical property are as follows:
1. operating temperature is about-30 ℃~200 ℃.
2. the inert layer of having protection can resist general chemistry and oxide etch effect.
3. low-friction coefficient detects after 30 days in running under the load of cooling fan test experiments, and almost do not have abrasion and take place, under the lubricating oil environment of minute quantity, the abrasion loss after turning round continuously 250 days<1 μ m.
4. surperficial mechanical tensile strength can reach 200Kgf/cm
2
5. coefficient of heat conduction value is about about 0.5, and hot coefficient of dilatation can be distributed in about 5~10/ ℃ it via Composition Control.
6. the surfaction bed thickness approaches evenly and is difficult for peeling off, and can keep the product precision under the long-term operation.
7. because of denseization result surface pore-free.
Simultaneously, the rolling bearing that the present invention also utilizes this technology to be applied to the DC fan is manufactured as Fig. 5 and shown in Figure 6, actual test result on the warp, and its MTBF value surpasses 50000 hours, and its test result is shown in the report of annex one.Its life value of expression like this is enough to match in excellence or beauty and has widely used roller bearing now, and in like manner, the effect that is applied to the rectilinear motion pair also is like this.
Can directly once copper-micro powder the particle of tinbase piece surface be used as the filling material of polytetrafluoroethylene (PTFE) macromolecular material through the product that technology is thus made, make it have the low usefulness that improves the system dynamic energy that reaches of low-friction coefficient, abrasion performance, hardness height, precision size, manufacturing cost, therefore can effectively be applied in the sliding pair system of rectilinear motion and gyration, in the lifting of processing procedure precision, be good far beyond existing process technique again simultaneously.
Simultaneously, if base material with preposition powder metallurgy processing procedure, change when handling in the metal cutting mode, as long as can suitably control the roughness value (the Ra value is between 0.6~0.8) of processing procedure substrate surface by the present invention, section height profile variations by the substrate surface appropriateness, filling material as back-end process, the physics that still can possess above-mentioned processing procedure products obtained therefrom, chemical property, but its manufacturing cost will be higher than aforementioned powder metallurgy processing procedure, therefore, at pursuing high quality, process technique requires down cheaply, and the process technique that the present invention carried will be to satisfy one of solution of industry demand.
For these reasons, the present invention be life-span of having the roller bearing that can match in excellence or beauty, low-friction coefficient (coefficient of friction of general conventional bushings is about between 0.15~0.30), abrasion performance, self-moistening type oil-containing element low noise, reduce the pollution that lubricant grease caused and reduce roller bearing manufacturing cost, promote and do not have the oil bearing process technique of giving, it is low and improve the usefulness of system dynamic energy to make kinematic pair have low-friction coefficient, abrasion performance, hardness height, precision size, manufacturing cost.
Claims (5)
1. the manufacture method of a high efficiency movement pair surface coating may further comprise the steps:
(a) directly utilize the prepared bronze base alloy powder particle of spray-on process, through Preliminary screening;
(b) with the powder of different-grain diameter scope, add some microalloy metal materials again, arrange in pairs or groups in some ratio modes, add lubricant as one feels fit according to process requirements;
(c) carry out mixing fully the powder operation;
(d) will fully finish the base material powder that mixes the powder program, fill within the hollow die cavity of press board, utilize upper and lower drift and middle mould pressurization matched moulds principle again, and impel the powder pressurized to be shaped with fashion of extrusion;
(e), give birth to the embryo check according to the briquetting pressure of suitable association and the living embryo density value of drift contact area and expection are arranged;
(f) the living embryo after the moulding is sent into carried out sintering processes under the reducing atmosphere in the sintering furnace;
(g) through after the sintering processes, directly carry out follow-up surfaction and coating and handle, carry out size finishing program again;
(h) carry out the surface heat ungrease treatment, according to fat type, water-based or the acids solvent selecting to be complementary carry out preposition cleaning or ultrasonic oil removal treatment, to remove the surface of the work grease;
(i) stir at room temperature, air draft and filtration, evenly stir with the power agitator;
(j) surface activation process, surfaction processing and each other washing cleaning and activate processing;
(k) workpiece after undressed coating hardness is handled coating is placed under the high-temperature baking environment, makes clad surface reach further adherence processing;
(l) part that at last will be after adherence is handled according to the craft precision demand, can clean through ultrasonic again, fails covering fully subparticle in substrate surface to remove the electrochemical reaction later stage again.
2. the manufacture method of high efficiency movement pair surface coating as claimed in claim 1 is characterized in that, mixes the powder operation and uses vertical type spiral blade profile mixer to cooperate the rotating speed of 60~120rpm, mixes the powder uniformity to reach.
3. the manufacture method of high efficiency movement pair surface coating as claimed in claim 1 is characterized in that, gives birth to the final living embryo density of embryo check to maintain more than 7.9~8.0g/cm3.
4. the manufacture method of high efficiency movement pair surface coating as claimed in claim 1 is characterized in that, undressed coating hardness is 280~380VHN, and the workpiece after coating handled places under 300 ℃~350 ℃ the high-temperature baking and kept 10~15 minutes.
5. the manufacture method of high efficiency movement pair surface coating as claimed in claim 1 is characterized in that, the part after surperficial adherence is handled can clean 2~5 minutes through ultrasonic.
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Cited By (2)
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CN105478741A (en) * | 2015-11-25 | 2016-04-13 | 芜湖市鸿坤汽车零部件有限公司 | Method for preparing automobilelongitudinal memberby powder metallurgy process |
US9962765B2 (en) | 2012-07-31 | 2018-05-08 | Taiwan Powder Technologies Co., Ltd. | Method of producing workpiece and workpiece thereof |
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GB8426637D0 (en) * | 1984-10-22 | 1984-11-28 | Ae Plc | Plain bearing |
JPH05163581A (en) * | 1991-12-12 | 1993-06-29 | Okuno Seiyaku Kogyo Kk | Composite electroless nickel plating solution |
JP3687722B2 (en) * | 1999-01-12 | 2005-08-24 | 上村工業株式会社 | Electroless composite plating solution and electroless composite plating method |
CN1260486C (en) * | 2002-10-10 | 2006-06-21 | 嘉善长盛滑动轴承有限公司 | Self-bubricating lead-free bearing and manufacture method thereof |
CN1181270C (en) * | 2002-12-16 | 2004-12-22 | 胡长安 | Method for making self-lubricating zinc-plastics composite material miniature bearing |
CN1228467C (en) * | 2003-04-25 | 2005-11-23 | 中国科学院上海硅酸盐研究所 | Ni-P composite coating contg. silicon carbide and PTFE |
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US9962765B2 (en) | 2012-07-31 | 2018-05-08 | Taiwan Powder Technologies Co., Ltd. | Method of producing workpiece and workpiece thereof |
CN105478741A (en) * | 2015-11-25 | 2016-04-13 | 芜湖市鸿坤汽车零部件有限公司 | Method for preparing automobilelongitudinal memberby powder metallurgy process |
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