CN1391823A - Comprehensive processing method for thallus protein fodder - Google Patents
Comprehensive processing method for thallus protein fodder Download PDFInfo
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- CN1391823A CN1391823A CN01108541A CN01108541A CN1391823A CN 1391823 A CN1391823 A CN 1391823A CN 01108541 A CN01108541 A CN 01108541A CN 01108541 A CN01108541 A CN 01108541A CN 1391823 A CN1391823 A CN 1391823A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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Abstract
The comprehensive production process of thallus protein fodder includes material preparation, mixing, heating to puff, inocualtion bacteria strain, fermentation in ventilation condition, sealed fermentation, low temperature drying, adding trace elements and packing in plastic bag. The base material is fresh chicken manure; the stuffing is straw powder, cotton seed powder, tung cake powder, etc; and the inoculated bacteria strain is EM bacteria liquid. The thallus protein fodder has wide material source, low material cost, high protein content, high digestion utilization rate and no toxic matter.
Description
The present invention relates to the working method of feed, particularly the method for comprehensive processing of animal feeding-stuff containing somatic protein.
Feed is the important factor that influences the livestock breeding industry development.Along with the development of livestock breeding industry, new requirement has been proposed all for quantity, the quality and variety of feed.Extensively warding off feed resource, improving feeding quality, develop kind is the key subjects that fodder industry faces.Utilizing stalk, waste, the tankage of the generation of plant husbandry, aquaculture and food-processing industry to be raw material, produce the required feed of livestock breeding industry, is the important measures of development " grain-saving type aquaculture ".In recent years, the development and use of this class feed resource have obtained a lot of achievements.As chemical treatment, biological treatment and the puffing of stalk, the drying treatment of chicken manure, microbiological treatment and chemical treatment, the processing treatment of the secondary material of various industry, waste material and waste liquid, the poison-removing method of various oil meals, or the like.On January 8th, 1997, the Chinese patent communique discloses that name is called that " production method of biological multi-bacterial fermented fodder made from stalks ", notification number are 1139520, application number is 96102088 patent of invention.This patent adopts physics, chemistry, biology, and the method for particularly many synergistic bacterium fermentations is handled agricultural crop straw, makes it to be converted into mattress body protein feed.On August 14th, 1991, the Chinese patent communique has announced that name is called that " method of feces of livestock and poultry transformed animal feed ", authorization notification number are 1013471, the patent No. is 87106349 patent of invention.This patent adopts the method for the dynamic fermentative processing of oxygenation, with feces of livestock and poultry particularly chicken manure just be converted into high-protein animal feed.On February 4th, 1998, the Chinese patent communique has announced that name is called that " manufacture method of bulked high protein straw and product ", notification number are 1171896, application number is 97112510 application for a patent for invention.This patent application is adopted earlier the straw puffing, carry out the method for one time fermentation processing at least again and produce protein fodder, pass through stalk roughing, puffing, crushing and screening, batch mixing slurrying, fermentative processing, separation, sterilizing-drying and granulation 8 procedures.Above patent or patent application technology all are that waste, the tankage to a kind of aquaculture or plant husbandry or food-processing industry carry out processing treatment, obtain the method for animal feeding-stuff containing somatic protein, the technology more complicated that has, and the specification kind is single.
The object of the present invention is to provide mixing such as a kind of waste that simultaneously several aquacultures, plant husbandry and food-processing industry is produced, stalk, tankage, through fairly simple physical treatment and biological treatment, obtain the method for comprehensive processing of the different animal feeding-stuff containing somatic protein of the required protein content of livestock breeding industry.
The objective of the invention is to be achieved through the following technical solutions, comprising:
Raw material is prepared: collect the freshly-slaughtered poultry excrement that is no more than 48 hours; Crushing straw, 40 orders sieve; The shelling of the paulownia dregs of rice, pulverizing, chemical treatment detoxification; Cottonseed meal is through chemical treatment, heat spray detoxification; Dish dregs of rice powder, vinasse powder, silkworm excrement can directly use.
Raw material mixes: base-material weight 60-65% and filler weight 35-40% thorough mixing; Base-material is the freshly-slaughtered poultry excrement that contains moisture about 60%, and filler is straw powder, dish dregs of rice powder, cottonseed meal, paulownia dregs of rice powder, vinasse powder, silkworm excrement etc., and the protein content that reaches as required selects wherein 1-4 kind, and moisture is dropped between the 40-25%.
Heating while puffing: mixed raw material is packed in the hot spraying tank, feed overheated saturation steam, making a jar interior temperature reach 120-220 ℃, pressure is 0.39～1.18 MPa, kept 15-30 minute, utilize the heat effect of steam, at high temperature make the xylogen fusing, cellulosic molecule fracture, degraded, detoxification simultaneously, sterilization, deodorizing; Open injection valve then, release suddenly allows material spray at a high speed, it is quick-fried to produce the internal friction spray, and the Mierocrystalline cellulose cell is torn, and cell walls is loose, thereby change coarse-fibred one-piece construction and chemical chain molecular structure, obtain the material of quality softness, taste fragrance, become dry product after the cooling.
The inoculation bacterial classification: the ratio inoculation in 1000 kilograms of materials spray 1 kilogram of EM bacterium liquid mixes.EM is the english abbreviation of " effective microbe " Effective Microorganisms μ.It is combined by more than 80 kind of effective microbe of 5 sections such as photosynthetic bacteria, milk-acid bacteria, cellulose-decomposing bacterium, hemicellulose decomposer, yeast, actinomycetes, vinelandii, 10 genus.
Ventilating fermentation: will inoculate the ventilation of scattering of material behind the EM bacterial classification, ferment at normal temperatures 40-48 hour.At this moment, oxygen consumption micropopulations such as the photosynthetic bacteria in the EM bacterial classification, actinomycetes begin breeding, secrete a large amount of secondary meta-bolitess such as cellulase, amylase, zytase and VITAMIN, and the fibrous matter in the material of effectively degrading also changes into tropina.
Sealing and fermenting: after material produced white hypha through ventilating fermentation, the container of packing into immediately was airtight, carries out sealing and fermenting, and temperature can reach 60-65 ℃, and the time is 60-72 hour, drops to normal temperature for this reason up to temperature.At this moment, anaerobion groups such as the milk-acid bacteria in the EM bacterial classification, yeast begin breeding, can further promote starch, Mierocrystalline cellulose by saccharification, and promote nitrogen synthesising thalli protein matter.
Cryodrying: bake out temperature is controlled at below 60 ℃.At last, add trace element and be finished product with plastic bag packaging.
Raw material required for the present invention is waste, stalk and the tankage of aquaculture, plant husbandry, farm and sideline product processing industry, the source is wide, price is low, proportion of raw materials can be determined according to practical situation and needs, do not have strict restriction, but both hybrid process is handled, again processing treatment separately, so, form industrial scale easily, save feed-use grain, reduce aquaculture cost.The present invention adopts hot spray technique that raw material is carried out puffing and inoculation EM bacterial classification to the material processing method that combines of carrying out a biological disposal upon, the animal feeding-stuff containing somatic protein protein content height that obtains, the digestive utilization ratio height, nontoxic, can be used as chicken, duck, exempt from, the feed of monogastric animal such as pig, ox, sheep and multistomachal animal, so product marketing is wide.The present invention is not only turned waste into wealth, and saves feed-use grain, reduces aquaculture cost, and has in time eliminated the pollution to environment of waste and tankage.
Embodiment one, and producing protein content is the fattening pannage of 13-16%.Raw material is prepared: contain 100 kilograms in the freshly-slaughtered poultry excrement of moisture about 60% and sieve 45 kilograms of 40 purpose straw powder, 15 kilograms of the rape dregs of rice.Raw material mixes: base-material and filler are mixed, moisture is dropped between the 40-25%.Heating while puffing: mixed raw material is packed in the hot spraying tank, feed overheated saturation steam, making a jar interior temperature reach 120-165 ℃, pressure is 0.4～0.55 MPa, kept 20-30 minute, and opened injection valve then, release suddenly, allow material spray at a high speed, become dry product after the cooling.Inoculation bacterial classification: the ratio inoculation of spraying 1 kilogram of EM bacterium liquid in 1000 kilograms of materials.Ventilating fermentation: will inoculate the ventilation of scattering of material behind the EM bacterial classification, ferment at normal temperatures 40-48 hour, and produce the container sealing of packing into immediately behind the white hypha.Sealing and fermenting: allow material carry out anaerobically fermenting in airtight container, temperature is raised to 60-65 ℃ earlier, descends gradually then, and till normal temperature, the time is 60-72 hour.Cryodrying: bake out temperature is controlled at below 60 ℃.At last, add trace element and be finished product with plastic bag packaging.
Embodiment two, and producing protein content is the fattening pannage of 13-16%.Raw material is prepared: 100 kilograms in the freshly-slaughtered poultry excrement and 30 kilograms in vinasse powder, 30 kilograms of silkworm excrements that contain moisture about 60%.Raw material mixes: base-material and filler are mixed, moisture is dropped between the 40-25%.Heating while puffing: mixed raw material is packed in the hot spraying tank, feed overheated saturation steam, making a jar interior temperature reach 120-165 ℃, pressure is 0.4～0.55 MPa, kept 20-30 minute, and opened injection valve then, release suddenly, allow material spray at a high speed, become dry product after the cooling.Inoculation bacterial classification: the ratio inoculation of spraying 1 kilogram of EM bacterium liquid in 1000 kilograms of materials.Ventilating fermentation: will inoculate the ventilation of scattering of material behind the EM bacterial classification, ferment at normal temperatures 40=48 hour, and produce the container sealing of packing into immediately behind the white hypha.Sealing and fermenting: allow material carry out anaerobically fermenting in airtight container, temperature is raised to 60-65 ℃ earlier, descends gradually then, and till normal temperature, the time is 60-72 hour.Cryodrying: bake out temperature is controlled at below 60 ℃.At last, add the trace element back and be finished product with plastic bag packaging.
Embodiment three, production protein content are about 20% pig starter feed.Raw material is prepared: 15 kilograms of 40 kilograms in paulownia dregs of rice powder, straw powder, 5 kilograms of vinasse powders after 100 kilograms in the freshly-slaughtered poultry excrement that contains moisture about 60% and the detoxification.Raw material mixes: base-material and filler are mixed, moisture is dropped between the 40-25%.Heating while puffing: mixed raw material is packed in the hot spraying tank, feed overheated saturation steam, making a jar interior temperature reach 160-175 ℃, pressure is 0.6～0.7 MPa, kept 40 minutes, and opened injection valve then, release suddenly, allow material spray at a high speed, become dry product after the cooling.Inoculation bacterial classification: the ratio inoculation of spraying 1 kilogram of EM bacterium liquid in 1000 kilograms of materials.Ventilating fermentation: will inoculate the ventilation of scattering of material behind the EM bacterial classification, ferment at normal temperatures 40=48 hour, and produce the container sealing of packing into immediately behind the white hypha.Sealing and fermenting: allow material carry out anaerobically fermenting in airtight container, temperature is raised to 60-65 ℃ earlier, descends gradually then, and till normal temperature, the time is 60-72 hour.Cryodrying: bake out temperature is controlled at below 60 ℃.At last, adding is finished product with plastic bag packaging after weighing element.
Embodiment four, production protein content are about 16% egg feedstuff.Raw material is prepared: 100 kilograms in the freshly-slaughtered poultry excrement and 20 kilograms of straw powder, 40 kilograms of the rape dregs of rice that contain moisture about 60%.40 kilograms.Raw material mixes: base-material and filler are mixed, moisture is dropped between the 40-25%.Heating while puffing: mixed raw material is packed in the hot spraying tank, feed overheated saturation steam, making a jar interior temperature reach 140-175 ℃, pressure is 0.5～0.65 MPa, kept 30 minutes, and opened injection valve then, release suddenly, allow material spray at a high speed, become dry product after the cooling.Inoculation bacterial classification: the ratio inoculation of spraying 1 kilogram of EM bacterium liquid in 1000 kilograms of materials.Ventilating fermentation: will inoculate the ventilation of scattering of material behind the EM bacterial classification, ferment at normal temperatures 40-48 hour, and produce the container sealing of packing into immediately behind the white hypha.Sealing and fermenting: allow material carry out anaerobically fermenting in airtight container, temperature is raised to 60-65 ℃ earlier, descends gradually then, and till normal temperature, the time is 60-72 hour.Cryodrying: bake out temperature is controlled at below 60 ℃.At last, adding is finished product with plastic bag packaging after weighing element.
Claims (2)
1, the method for comprehensive processing of animal feeding-stuff containing somatic protein comprises: raw material is prepared, and collects dish dregs of rice powder, vinasse powder, silkworm excrement, is no more than 48 hours freshly-slaughtered poultry excrement, straw powder 40 orders that sieve, the paulownia dregs of rice and cottonseed meal detoxification treatment;
Raw material mixes, base-material is the freshly-slaughtered poultry excrement that contains moisture about 60%, and filler is straw powder, dish dregs of rice powder, cottonseed meal, paulownia dregs of rice powder, vinasse powder, silkworm excrement, base-material weight 60-65% and filler weight 35-40% thorough mixing, moisture is dropped between the 40-25%, the optional wherein 1-4 of filler kind;
Heating while puffing is packed mixed raw material in the hot spraying tank into, feeds overheated saturation steam, making a jar interior temperature reach 120-220 ℃, pressure is 0.39～1.18 MPa, keeps 15-30 minute, opens injection valve then, suddenly release allows material spray at a high speed, becomes dry product after the cooling;
The inoculation bacterial classification, the ratio inoculation in 1000 kilograms of materials spray 1 kilogram of EM bacterium liquid mixes;
Ventilating fermentation with the ventilation of scattering of the material behind the inoculation EM bacterial classification, fermented 40-48 hour at normal temperatures;
After sealing and fermenting, material produced white hypha through ventilating fermentation, the container of packing into immediately was airtight, carries out sealing and fermenting, and temperature can reach 60-65 ℃, and the time is 60-72 hour, drops to normal temperature for this reason up to temperature;
Cryodrying: bake out temperature is controlled at below 60 ℃; At last, add the trace element plastic bag packaging.
2, the method for comprehensive processing of animal feeding-stuff containing somatic protein according to claim 1, it is characterized in that inoculating bacterial classification EM is " effective microbe " (Effective Microorganisms μ), and it is combined by more than 80 kind of effective microbe of 5 sections such as photosynthetic bacteria, milk-acid bacteria, cellulose-decomposing bacterium, hemicellulose decomposer, yeast, actinomycetes, vinelandii, 10 genus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CNB01108541XA CN1323603C (en) | 2001-06-14 | 2001-06-14 | Comprehensive processing method for thallus protein fodder |
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| CNB01108541XA CN1323603C (en) | 2001-06-14 | 2001-06-14 | Comprehensive processing method for thallus protein fodder |
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| CN1391823A true CN1391823A (en) | 2003-01-22 |
| CN1323603C CN1323603C (en) | 2007-07-04 |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100438996C (en) * | 2003-03-03 | 2008-12-03 | 于学忠 | Harmless animal feces mixture and its treating process |
| CN101919487A (en) * | 2009-06-16 | 2010-12-22 | 管新飞 | Manufacturing method of high-protein biological instant feedstuff for livestock and fowls |
| CN101982092A (en) * | 2010-10-18 | 2011-03-02 | 武汉千湖生物工程有限责任公司 | Active expanded feed special for natural bighead silver carps and preparation method thereof |
| CN101082035B (en) * | 2006-06-01 | 2011-09-14 | 上海泓宝绿色水产科技发展有限公司 | Preparation of dotey bacterium and method for restoring shellfish culture environment |
| CN101278699B (en) * | 2007-04-02 | 2012-03-21 | 刘杰 | Composition of feed stuff and method of processing the same |
| CN101371679B (en) * | 2008-10-13 | 2012-05-23 | 沈阳师范大学 | Method for producing feed raw material and biological organic fertilizer by comprehensive utilization of chicken droppings |
| CN102669490A (en) * | 2012-06-12 | 2012-09-19 | 宜宾学院 | Method for preparing fish feed by using white spirit waste spent grains or mixing white spirit waste spent grains with beer grains under the condition of photosynthetic bacteria fermentation |
| CN104187212A (en) * | 2014-09-30 | 2014-12-10 | 青岛嘉瑞生物技术有限公司 | Pig compound feed production method through recycling of poultry excrement |
| CN104719628A (en) * | 2015-04-14 | 2015-06-24 | 宜宾学院 | Fodder preparation method converting Rhodospirillum rubrum into various byproducts containing cellulose |
| CN105494947A (en) * | 2015-12-30 | 2016-04-20 | 宋春刚 | Crop straw fowl manure rapid conversion expanded feed and production method thereof |
| CN106173208A (en) * | 2016-07-20 | 2016-12-07 | 太仓海斯生态农业专业合作社 | A kind of vegetalitas lactic acid bacteria and EM bacterium mixed fermentation is utilized to substitute the method for antibiotic in feedstuff |
| CN110250338A (en) * | 2019-07-15 | 2019-09-20 | 吉林前沅专用汽车制造股份有限公司 | It is a kind of using mushroom bran, chicken manure as the feed producing method of basis |
| CN112868896A (en) * | 2021-02-04 | 2021-06-01 | 安徽尘缘节能环保科技有限公司 | Method and system for preparing mycoprotein feed from livestock and poultry manure in harmless manner |
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| CN102212478B (en) * | 2011-04-06 | 2015-05-20 | 成都蓝新科技有限公司 | Method for manufacturing mycoprotein |
Family Cites Families (3)
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| CN1161789A (en) * | 1997-03-31 | 1997-10-15 | 浙江省冶金研究院 | Preparation method for microbial feed |
| CN1079386C (en) * | 1997-08-28 | 2002-02-20 | 赵立堂 | Organic composite fertilizer producing process |
| CN1223081A (en) * | 1998-09-23 | 1999-07-21 | 李维炯 | Biological active fodder additives |
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2001
- 2001-06-14 CN CNB01108541XA patent/CN1323603C/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100438996C (en) * | 2003-03-03 | 2008-12-03 | 于学忠 | Harmless animal feces mixture and its treating process |
| CN101082035B (en) * | 2006-06-01 | 2011-09-14 | 上海泓宝绿色水产科技发展有限公司 | Preparation of dotey bacterium and method for restoring shellfish culture environment |
| CN101278699B (en) * | 2007-04-02 | 2012-03-21 | 刘杰 | Composition of feed stuff and method of processing the same |
| CN101371679B (en) * | 2008-10-13 | 2012-05-23 | 沈阳师范大学 | Method for producing feed raw material and biological organic fertilizer by comprehensive utilization of chicken droppings |
| CN101919487A (en) * | 2009-06-16 | 2010-12-22 | 管新飞 | Manufacturing method of high-protein biological instant feedstuff for livestock and fowls |
| CN101982092B (en) * | 2010-10-18 | 2013-02-13 | 武汉千湖生物工程有限责任公司 | Active expanded feed special for natural bighead silver carps and preparation method thereof |
| CN101982092A (en) * | 2010-10-18 | 2011-03-02 | 武汉千湖生物工程有限责任公司 | Active expanded feed special for natural bighead silver carps and preparation method thereof |
| CN102669490A (en) * | 2012-06-12 | 2012-09-19 | 宜宾学院 | Method for preparing fish feed by using white spirit waste spent grains or mixing white spirit waste spent grains with beer grains under the condition of photosynthetic bacteria fermentation |
| CN104187212A (en) * | 2014-09-30 | 2014-12-10 | 青岛嘉瑞生物技术有限公司 | Pig compound feed production method through recycling of poultry excrement |
| CN104719628A (en) * | 2015-04-14 | 2015-06-24 | 宜宾学院 | Fodder preparation method converting Rhodospirillum rubrum into various byproducts containing cellulose |
| CN104719628B (en) * | 2015-04-14 | 2017-12-12 | 宜宾学院 | The method for producing feed using a variety of containing cellulose accessory substances of Rhodospirillum rubrum conversion |
| CN105494947A (en) * | 2015-12-30 | 2016-04-20 | 宋春刚 | Crop straw fowl manure rapid conversion expanded feed and production method thereof |
| CN106173208A (en) * | 2016-07-20 | 2016-12-07 | 太仓海斯生态农业专业合作社 | A kind of vegetalitas lactic acid bacteria and EM bacterium mixed fermentation is utilized to substitute the method for antibiotic in feedstuff |
| CN110250338A (en) * | 2019-07-15 | 2019-09-20 | 吉林前沅专用汽车制造股份有限公司 | It is a kind of using mushroom bran, chicken manure as the feed producing method of basis |
| CN112868896A (en) * | 2021-02-04 | 2021-06-01 | 安徽尘缘节能环保科技有限公司 | Method and system for preparing mycoprotein feed from livestock and poultry manure in harmless manner |
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| CN1323603C (en) | 2007-07-04 |
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