CN117645907A - Degreasing agent for polyester scouring and dyeing one-bath process and preparation method thereof - Google Patents

Degreasing agent for polyester scouring and dyeing one-bath process and preparation method thereof Download PDF

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Publication number
CN117645907A
CN117645907A CN202311318845.0A CN202311318845A CN117645907A CN 117645907 A CN117645907 A CN 117645907A CN 202311318845 A CN202311318845 A CN 202311318845A CN 117645907 A CN117645907 A CN 117645907A
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China
Prior art keywords
parts
dyeing
degreasing agent
scouring
ether
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CN202311318845.0A
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Chinese (zh)
Inventor
张连腾
黄永美
米普科
张张
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Nantong Tenglong Chemical Technology Co ltd
Guangdong Chengming Chemical Technology Development Co ltd
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Nantong Tenglong Chemical Technology Co ltd
Guangdong Chengming Chemical Technology Development Co ltd
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Priority to CN202311318845.0A priority Critical patent/CN117645907A/en
Publication of CN117645907A publication Critical patent/CN117645907A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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Abstract

The invention discloses a polyester scouring and dyeing one-bath process degreasing agent and a preparation method thereof, wherein the degreasing agent comprises the following components in parts by weight: 1-5 parts of stearic acid, 0.1-0.8 part of sodium hydroxide, 1-5 parts of fatty alcohol ether sodium sulfate, 5-15 parts of methyl cocoate polyoxyethylene ether, 5-15 parts of isomeric alcohol polyoxyethylene ether, 5-10 parts of maleic anhydride polyethylene glycol ester-acrylic acid copolymer, 1-5 parts of diethylene glycol butyl ether, 0.2-0.5 part of defoamer and the balance of deionized water. The invention is suitable for the scouring/dyeing one-bath process under the conditions of high-temperature acid dyeing and alkaline dyeing of terylene, has good degreasing effect and strong anti-rewetting and anti-coagulation capabilities, shortens the process flow and improves the benefit. The invention has economic price, does not contain APEO, phosphorus and nitrogen, and meets the environmental protection requirement.

Description

Degreasing agent for polyester scouring and dyeing one-bath process and preparation method thereof
[ field of technology ]
The invention relates to the technical field of textile assistants, in particular to an economic and environment-friendly polyester scouring and dyeing one-bath process degreasing agent and a preparation method thereof.
[ background Art ]
In the spinning (silk) and weaving process of the polyester fiber, a certain amount of fiber oiling agents such as mineral oil, silicone oil and the like are needed to be added in order to eliminate static electricity, reduce friction and make the fiber smoother and softer and reduce broken yarn, so that before the polyester yarn and fabric are printed and dyed, the oiling agents are firstly removed, otherwise, the polyester yarn and fabric are difficult to dye uniformly, even the polyester yarn and the fabric are condensed into Jiao Youban with auxiliary agents, oligomers and the like in a dye bath at high temperature, and the polyester yarn and the fabric are difficult to clean.
If the process of degreasing and then dyeing is adopted, more water, electricity, manpower and time are likely to be spent. In order to meet the requirements of dyeing and finishing process flow shortening and cost reduction of a dye factory, a plurality of degreasing agents for degreasing and dyeing one-bath processes appear in the market in recent years, the quality of the degreasing agents is uneven, the high temperature resistance is not stable enough, and oil spots, oil spots and even tar spots are difficult to prevent in the dyeing process.
See patent No.: 201210485944.3, which discloses a polyester fabric dyeing degreasing agent and a preparation method thereof. The preparation method adopted by the method sequentially comprises the following steps: taking 8-20 parts by weight of alcohol ether R1-O (EO) nH, 3-8 parts by weight of alcohol ether R2-O (PO) c (EO) dH, 2-7 parts by weight of alcohol ether R3-O (EO) fH, 2-6 parts by weight of R4- (PO) a (EO) b phosphate, 3-5 parts by weight of sodium alkyl sulfonate, 0.5-2 parts by weight of inorganic base, 0.1-1 part by weight of chelating dispersant, 2-4 parts by weight of solvent and 40-70 parts by weight of water; mixing water, R4- (PO) a (EO) b phosphate and sodium alkyl sulfonate, adding inorganic base, and reacting for 20-40 minutes; adding alcohol ether R1-O (EO) nH, alcohol ether R2-O (PO) c (EO) dH and alcohol ether R3-O (EO) fH, emulsifying; adding a chelating dispersant; adding solvent to obtain the final product. The invention can remove oiling agent and greasy dirt while dyeing.
Chemical raw material prices have risen over the last two years, making it unacceptable to dye factories. Aiming at the problems, the inventor develops an oil remover suitable for polyester scouring/dyeing (degreasing/dyeing) one-bath process, improves the emulsifying dispersion performance at high temperature, has economic price and requires environmental protection.
[ invention ]
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing a polyester scouring and dyeing one-bath process degreasing agent and a preparation method thereof.
In order to solve the technical problems, the invention adopts the following technical scheme: the degreasing agent consists of the following components in parts by weight: 1-5 parts of stearic acid, 0.1-0.8 part of sodium hydroxide, 1-5 parts of fatty alcohol ether sodium sulfate, 5-15 parts of methyl cocoate polyoxyethylene ether, 5-15 parts of isomeric alcohol polyoxyethylene ether, 5-10 parts of maleic anhydride polyethylene glycol ester-acrylic acid copolymer, 1-5 parts of diethylene glycol butyl ether, 0.2-0.5 part of defoamer and the balance of deionized water.
In the technical scheme, the isomeric alcohol-polyoxyethylene ether is the isomeric C13 alcohol-polyoxyethylene ether.
In the technical scheme, the polyoxyethylene molar number in the heterogeneous C13 alcohol polyoxyethylene ether is 3-9, and the heterogeneous C13 alcohol polyoxyethylene ether is formed by mixing two heterogeneous C13 alcohol polyoxyethylene ethers with different average polyoxyethylene molar numbers.
In the technical scheme, the weight part ratio of the two heterogeneous C13 alcohol polyoxyethylene ethers with different average polyoxyethylene mole numbers is (1-3) to (4-12).
Furthermore, in the above technical scheme, the defoaming agent is an organosilicon defoaming agent.
The preparation method of the degreasing agent comprises the following steps: step 1, adding deionized water and sodium hydroxide into a reaction kettle, heating to 60-65 ℃, and uniformly stirring; step 2, adding stearic acid and uniformly stirring; step 3, sequentially adding sodium fatty alcohol ether sulfate, methyl cocoate polyoxyethylene ether, isomeric alcohol polyoxyethylene ether, preserving heat at 60-65 ℃ and uniformly stirring; step 4, adding a maleic anhydride polyethylene glycol ester-acrylic acid copolymer, preserving heat at 60-65 ℃ and uniformly stirring; step 5, adding diethylene glycol butyl ether, and cooling to below 40 ℃; step 6, adding a defoaming agent, and uniformly stirring; and 7, standing after the completion of the step, and filtering and discharging.
The invention adopts stearic acid with low price to directly react with alkali, the generated sodium stearate is a good degreasing and decontaminating component, adopts methyl cocoate polyoxyethylene ether with low price, replaces partial isomeric alcohol polyoxyethylene ether with high price, adopts maleic anhydride polyethylene glycol ester-acrylic acid copolymer with excellent high temperature resistance to replace traditional chelating agent containing phosphorus and nitrogen, is environment-friendly, enhances the chelating ability of metal ions in dye bath and the dispersing ability of greasy dirt, dye and oligomer, facilitates the removal of greasy dirt impurities, avoids the emulsified oil to return to the fiber surface and prevents various components in the dye bath from agglomerating and agglomerating. Compared with the prior art, the preparation method has the beneficial effects that:
1. the invention is suitable for the scouring/dyeing one-bath process under the conditions of high-temperature acid dyeing and alkaline dyeing (some disperse dyes adopt alkaline dyeing), has good degreasing effect and strong anti-rewetting and anti-coagulation capabilities, shortens the process flow and improves the benefit.
2. The invention has good chelating and dispersing ability to metal ions in the dye bath, can prevent the phenomena of color spots, color points and unstable color, and improves the dyeing one-time success rate.
3. The price is economical, the raw materials do not contain APEO, phosphorus and nitrogen, and the environmental protection requirement is met.
[ detailed description ] of the invention
The invention relates to a degreasing agent for polyester scouring and dyeing one-bath process and a preparation method thereof.
The degreasing agent consists of the following components in parts by weight:
1-5 parts of stearic acid, 0.1-0.8 part of sodium hydroxide, 1-5 parts of fatty alcohol ether sodium sulfate, 5-15 parts of methyl cocoate polyoxyethylene ether, 5-15 parts of isomeric alcohol polyoxyethylene ether, 5-10 parts of maleic anhydride polyethylene glycol ester-acrylic acid copolymer, 1-5 parts of diethylene glycol butyl ether, 0.2-0.5 part of defoamer and the balance of deionized water.
The isomeric alcohol polyoxyethylene ether is an isomeric C13 alcohol polyoxyethylene ether. The polyoxyethylene mole number (EO number) in the heterogeneous C13 alcohol polyoxyethylene ether is 3-9, and the heterogeneous C13 alcohol polyoxyethylene ether is formed by mixing two heterogeneous C13 alcohol polyoxyethylene ethers with different average polyoxyethylene mole numbers. The weight part ratio of the two heterogeneous C13 alcohol polyoxyethylene ethers with different average polyoxyethylene mole numbers is (1-3) to (4-12).
The defoaming agent is an organic silicon defoaming agent.
The preparation method of the degreasing agent comprises the following steps:
and step 1, adding deionized water and sodium hydroxide into a reaction kettle, heating to 60-65 ℃, and stirring for 10 minutes.
And step 2, adding stearic acid, and stirring for 40-60 minutes.
And step 3, sequentially adding sodium fatty alcohol ether sulfate, methyl cocoate polyoxyethylene ether, isomeric alcohol polyoxyethylene ether, preserving heat at 60-65 ℃ and stirring for 40-60 minutes.
Step 4, adding maleic anhydride polyethylene glycol ester-acrylic acid copolymer, preserving heat at 60-65 ℃ and stirring for 10-20 minutes
And 5, adding diethylene glycol butyl ether, and cooling to below 40 ℃.
And step 6, adding an antifoaming agent, and stirring for 20-30 minutes.
And 7, standing after the completion of the step, and filtering and discharging.
The invention is further described below by means of specific examples.
Example 1:
the degreasing agent for the scouring and dyeing one-bath process comprises the following components in parts by weight: 1.3 parts of stearic acid, 0.2 part of sodium hydroxide, 4 parts of fatty alcohol ether sodium sulfate, 10 parts of methyl cocoate polyoxyethylene ether, 9 parts of isomeric alcohol polyoxyethylene ether, 6 parts of maleic anhydride polyethylene glycol ester-acrylic acid copolymer, 1 part of diethylene glycol butyl ether, 0.3 part of defoamer and 68.2 parts of deionized water.
Example 2:
the degreasing agent for the scouring and dyeing one-bath process comprises the following components in parts by weight: 3.3 parts of stearic acid, 0.5 part of sodium hydroxide, 2 parts of fatty alcohol ether sodium sulfate, 6 parts of coconut acid methyl polyoxyethylene ether, 13 parts of isomeric alcohol polyoxyethylene ether, 10 parts of maleic anhydride polyethylene glycol ester-acrylic acid copolymer, 3 parts of diethylene glycol butyl ether, 0.3 part of defoamer and 61.9 parts of deionized water.
Example 3:
the degreasing agent for the scouring and dyeing one-bath process comprises the following components in parts by weight: 2 parts of stearic acid, 0.3 part of sodium hydroxide, 3 parts of fatty alcohol ether sodium sulfate, 8 parts of methyl cocoate polyoxyethylene ether, 11 parts of isomeric alcohol polyoxyethylene ether, 8 parts of maleic anhydride polyethylene glycol ester-acrylic acid copolymer, 2 parts of diethylene glycol butyl ether, 0.3 part of defoamer and 65.4 parts of deionized water.
The degreasing agent samples of the polyester scouring and dyeing one-bath process provided by a dye factory are taken as comparative examples, and the application performance comparison test is carried out on the degreasing agent of the scouring/dyeing one-bath process prepared by the above examples.
Foam properties (one)
Preparing 2g/L degreasing agent, standing for a moment, then weighing 25ml into a 100ml measuring cylinder with a plug, and oscillating up and down for 10 times, wherein the time is one time up and down. The foam volumes at 0s, 30s, 2min, 5min were recorded, measured three times, and averaged.
The results were as follows:
from the above results, it can be seen that the foam produced in each example can be rapidly eliminated to such an extent that the dyeing is not affected, and the foam is low in foaming and rapid in defoaming as compared with the comparative example.
(II) high-temperature emulsification dispersibility:
the following test solution 100ml was prepared: 2g/l of degreasing agent (blank 0 g/l) +0.3g/l of mixed liquid of coloring silicone oil and mineral oil), then placing the prepared liquid to be tested into an infrared high-temperature dyeing machine, operating at the highest rotating speed, heating to 135 ℃ and preserving heat for 45min. And then cooling to 70 ℃ for suction filtration, and taking out the upper filter paper and naturally airing after the suction filtration is completed.
The lighter the color, the less solid remains, indicating better emulsion dispersibility, compared to the filter paper color and solid residue.
The results were measured as follows:
degreasing agent Appearance of filter paper
Example 1 Light color and less residue
Example 2 Light color and less residue
Example 3 Light color and less residue
Comparative example Darker color and slightly more residue
Blank space Deep color and residual
From the results, the emulsifying and dispersing properties of the oil agent of each embodiment of the invention are better than those of the comparative example at high temperature, and the oil agent and impurities can be effectively prevented from being stained back into the textile surface and equipment.
(III) comparison of scouring/dyeing one-bath degreasing effects
The self-made greasy dirt polyester cloth (1 drop of mixed liquid of silicone oil and mineral oil with the same size is dropped on each equal amount of polyester cloth, and is dried) is used for carrying out one-bath degreasing dyeing according to the following process:
0.5% disperse deep blue H-GL
Leveling agent 0.5g/l
xg/l degreasing agent (x=0, 1, wherein 0 is blank)
0.5g/l glacial acetic acid
Bath ratio=1:20
130℃×30min
The dyed cloth sample is washed, dried and shaped.
The results of the oil stain removal and dyeing effects on each cloth sample were compared and are shown in the following table:
degreasing agent Cloth cover effect
Example 1 The cloth cover is basically free of oil stains and basically uniform in color
Example 2 The cloth cover has no oil stain and uniform color
Example 3 The cloth cover has no oil stain and uniform color
Comparative example The cloth cover has oil stain, and the color of the oil stain part is a little darker
Blank space The cloth surface has obvious oil stain, and the color of the oil stain part is obviously deep
From the results, the degreasing agent and the disperse dye prepared in each embodiment of the invention dye the terylene at high temperature in the same bath, so that the oil stains on the dyed cloth surface are effectively removed, the color is uniform, the oil stains remain in the comparative example, and the color of the cloth surface is not uniform enough.
In summary, the degreasing agent prepared by the embodiments of the invention is suitable for polyester scouring/dyeing one-bath process, has good degreasing effect, and the dyed cloth cover effect meets the requirements.
It is understood that the foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, but rather is to be accorded the full scope of all such modifications and equivalent structures, features and principles as set forth herein.

Claims (6)

1. A polyester scouring and dyeing one-bath process degreasing agent is characterized in that: the degreasing agent consists of the following components in parts by weight:
1-5 parts of stearic acid, 0.1-0.8 part of sodium hydroxide, 1-5 parts of fatty alcohol ether sodium sulfate, 5-15 parts of methyl cocoate polyoxyethylene ether, 5-15 parts of isomeric alcohol polyoxyethylene ether, 5-10 parts of maleic anhydride polyethylene glycol ester-acrylic acid copolymer, 1-5 parts of diethylene glycol butyl ether, 0.2-0.5 part of defoamer and the balance of deionized water.
2. The degreasing agent for polyester scouring and dyeing one-bath process according to claim 1, which is characterized in that: the isomeric alcohol polyoxyethylene ether is an isomeric C13 alcohol polyoxyethylene ether.
3. The degreasing agent for polyester scouring and dyeing one-bath process according to claim 2, which is characterized in that: the mole number of polyoxyethylene in the heterogeneous C13 alcohol polyoxyethylene ether is 3-9, and the heterogeneous C13 alcohol polyoxyethylene ether is formed by mixing two heterogeneous C13 alcohol polyoxyethylene ethers with different average polyoxyethylene mole numbers.
4. The degreasing agent for polyester scouring and dyeing one-bath process according to claim 3, wherein the degreasing agent is characterized in that: the weight part ratio of the two heterogeneous C13 alcohol polyoxyethylene ethers with different average polyoxyethylene mole numbers is (1-3) to (4-12).
5. The degreasing agent for polyester scouring and dyeing one-bath process according to claim 1, which is characterized in that: the defoaming agent is an organic silicon defoaming agent.
6. The degreasing agent for polyester scouring and dyeing one-bath process according to any one of claims 1 to 5, wherein the degreasing agent is characterized in that: the preparation method of the degreasing agent comprises the following steps:
step 1, adding deionized water and sodium hydroxide into a reaction kettle, heating to 60-65 ℃, and uniformly stirring;
step 2, adding stearic acid and uniformly stirring;
step 3, sequentially adding sodium fatty alcohol ether sulfate, methyl cocoate polyoxyethylene ether, isomeric alcohol polyoxyethylene ether, preserving heat at 60-65 ℃ and uniformly stirring;
step 4, adding a maleic anhydride polyethylene glycol ester-acrylic acid copolymer, preserving heat at 60-65 ℃ and uniformly stirring;
step 5, adding diethylene glycol butyl ether, and cooling to below 40 ℃;
step 6, adding a defoaming agent, and uniformly stirring;
and 7, standing after the completion of the step, and filtering and discharging.
CN202311318845.0A 2023-10-12 2023-10-12 Degreasing agent for polyester scouring and dyeing one-bath process and preparation method thereof Pending CN117645907A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN202311318845.0A CN117645907A (en) 2023-10-12 2023-10-12 Degreasing agent for polyester scouring and dyeing one-bath process and preparation method thereof

Publications (1)

Publication Number Publication Date
CN117645907A true CN117645907A (en) 2024-03-05

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