CN117549077A - Solenoid valve case serialization production line - Google Patents
Solenoid valve case serialization production line Download PDFInfo
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- CN117549077A CN117549077A CN202311609251.5A CN202311609251A CN117549077A CN 117549077 A CN117549077 A CN 117549077A CN 202311609251 A CN202311609251 A CN 202311609251A CN 117549077 A CN117549077 A CN 117549077A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 163
- 238000003466 welding Methods 0.000 claims abstract description 33
- 238000010924 continuous production Methods 0.000 claims abstract description 27
- 230000007306 turnover Effects 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 230000007723 transport mechanism Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 5
- 210000000078 claw Anatomy 0.000 claims 1
- 230000002950 deficient Effects 0.000 abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910052742 iron Inorganic materials 0.000 description 5
- 230000003068 static effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000306 component Substances 0.000 description 3
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L magnesium chloride Substances [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 239000008358 core component Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011027 product recovery Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a solenoid valve core continuous production line, which comprises the following steps: the conveying mechanism is used for moving the workpieces according to the production sequence; a feeding mechanism for feeding the workpiece onto the conveying mechanism; the pressing mechanism is used for pressing the workpiece into a whole; the welding mechanism is used for welding the joint of the workpieces pressed into a whole; and the turnover mechanism is used for turning over the welded workpiece. The electromagnetic valve core continuous production line has high production efficiency and low defective rate.
Description
Technical Field
The invention relates to the technical field of electromagnetic valve production, in particular to a valve core continuous production line of an electromagnetic valve.
Background
The electromagnetic valve consists of an electromagnetic coil and a valve body. The valve body of the solenoid valve is also called a valve core. The valve core is a core component for controlling the flow of media, and the opening and closing states of the valve core are controlled by controlling the electrifying and the de-electrifying of the electromagnetic coil, so that the flow and the control of the media such as hydraulic pressure, air and the like are realized.
Currently, with the advancement of technology, air suspension systems have been increasingly standardized. The solenoid valve demand for solenoid valves in such systems is also increasing. However, the conventional solenoid valve production method still has the following disadvantages:
the assembly line of production is mostly manual operation's mode, and operating personnel carries out pressure equipment, welding with each part through corresponding frock, and production efficiency is low, the defective rate is high.
Disclosure of Invention
In order to solve the technical problems in the background art, the invention provides the electromagnetic valve core continuous production line, which has high production efficiency and low defective rate.
The invention adopts the technical scheme that:
solenoid valve case serialization production line includes:
a conveying mechanism for moving the workpieces in a production order;
a feeding mechanism for feeding the workpiece onto the conveying mechanism;
the pressing mechanism is used for pressing the workpiece into a whole;
the welding mechanism is used for welding the joint of the workpieces pressed into a whole;
and the turnover mechanism is used for turning over the welded workpiece.
Further, the conveying mechanism is composed of a conveying mechanism A, a conveying mechanism B and a conveying mechanism C which are independent from each other.
Further, the conveying mechanism a includes:
the device comprises a placement seat A horizontally arranged along the front-back direction, wherein a plurality of groups of placement grooves A are formed in the upper end of the placement seat A at equal intervals along the front-back direction, a lifting seat A is arranged on one side of the placement seat A, a lifting plate A is arranged on the lifting seat A in a sliding manner, a lifting cylinder A is arranged in the center of the lower end face of the lifting plate A, a longitudinal moving plate A and a longitudinal moving cylinder A are arranged on the upper end face of the lifting plate A, the longitudinal moving plate A is in sliding connection with the lifting plate A along the front-back direction, the longitudinal moving cylinder A is fixedly connected with the lifting plate A, the stroke end of the longitudinal moving cylinder A is fixedly connected with the longitudinal moving plate A, a plurality of groups of longitudinal moving clamping jaws A are horizontally arranged on the longitudinal moving plate A at equal intervals along the front-back direction, and the interval distance between the longitudinal moving clamping jaws A and the interval distance between the placement grooves A are the same as the stroke distance between the longitudinal moving cylinders A;
the conveying mechanism B is arranged behind the conveying mechanism A and comprises:
the device comprises a placing seat B horizontally arranged along the front-back direction, wherein a notch for accommodating a turnover mechanism is arranged in the middle of the placing seat B, placing grooves B are respectively arranged at the upper ends of the placing seats B at the front side and the rear side of the notch, a plurality of groups of placing grooves B are uniformly arranged at intervals along the front-back direction, lifting seats B are respectively arranged at the two sides of the placing seat B, lifting plates B are slidably arranged on the lifting seats B, a lifting cylinder B is arranged in the center of the lower end face of the lifting plate B, a longitudinal moving plate B and a longitudinal moving cylinder B are arranged on the upper end face of the lifting plate B, the longitudinal moving plate B is in sliding connection with the lifting plate B along the front-back direction, the stroke ends of the longitudinal moving cylinders B are fixedly connected with the longitudinal moving plates B, a plurality of groups of longitudinal moving clamping jaws B are uniformly arranged at intervals along the front-back direction, and the interval distance between the placing grooves B is the same as that of the longitudinal moving cylinders B;
the conveying mechanism C is arranged at one side of the conveying mechanism A and the conveying mechanism B, and comprises:
the upper end of the placing seat C is provided with placing grooves C, a plurality of groups of placing grooves C are arranged at equal intervals along the front-back direction, one side of the placing seat C is provided with a lifting seat C, the lifting seat C is provided with a lifting plate C in a sliding manner, the center of the lower end surface of the lifting plate C is provided with a lifting cylinder C, the upper end surface of the lifting plate C is provided with a longitudinal moving plate C and a longitudinal moving cylinder C, the longitudinal moving plate C is in sliding connection with the lifting plate C along the front-back direction, the longitudinal moving cylinder C is fixedly connected with the lifting plate C, the stroke end of the longitudinal moving cylinder C is fixedly connected with the longitudinal moving plate C, the longitudinal moving plate C is horizontally provided with a longitudinal moving clamping jaw C,
the longitudinal moving clamping jaws C are provided with a plurality of groups at equal intervals along the front-rear direction, and the interval distance of the longitudinal moving clamping jaws C and the interval distance of the placing grooves C are the same as the travel distance of the longitudinal moving cylinder C.
Further, the number of the longitudinal moving clamping jaws A is one less than that of the placing grooves A;
the number of the longitudinal moving clamping jaws B is one less than that of the placing grooves B;
the number of the longitudinally moving clamping jaws C is one less than the number of the placing grooves C.
Further, the tilting mechanism includes:
a lifting cylinder D arranged in a notch in the middle of the placement seat B,
the lifting device is characterized in that an installation seat is arranged at the stroke end of the lifting cylinder D, a rotary cylinder and a rotary shaft are arranged on the installation seat, the rotary cylinder is fixedly connected with the installation seat, two ends of the rotary shaft are respectively connected with the installation seat in a rotary mode and are coaxially and drivingly connected with the rotary end of the rotary cylinder, a turnover substrate is arranged on the rotary shaft in an extending mode, and a turnover clamping jaw is horizontally arranged on the turnover substrate.
Further, support bosses are convexly arranged at the front edge and the rear edge of the upper plate surface of the mounting seat and used for ensuring that the turnover clamping jaw is kept in a horizontal state after rotating.
Further, the supply mechanism is composed of a supply mechanism A, a supply mechanism B and a supply mechanism C which are independent from each other.
Further, the supply mechanism a includes:
a lifting frame A which spans on the conveying mechanism along the left-right direction, wherein a travel part at the upper end of the lifting frame A is provided with a mounting plate A which extends along the left-right direction, the mounting plate A is provided with a transverse moving plate A and a transverse moving cylinder A, the transverse moving plate A is in sliding connection with the mounting plate A along the left-right direction, the transverse moving cylinder A is fixedly connected with the mounting plate A, the travel end of the transverse moving cylinder A is fixedly connected with the transverse moving plate A, and the transverse moving plate A is provided with a transverse moving clamping jaw A downwards;
the supply mechanism B includes:
a lifting frame B which spans on the conveying mechanism along the left-right direction, wherein a travel part at the upper end of the lifting frame B is provided with a mounting plate B which extends along the left-right direction, the mounting plate B is provided with a transverse moving plate B and a transverse moving cylinder B, the transverse moving plate B is in sliding connection with the mounting plate B along the left-right direction, the transverse moving cylinder B is fixedly connected with the mounting plate B, the travel end of the transverse moving cylinder B is fixedly connected with the transverse moving plate B, the transverse moving plate B is downwards provided with transverse moving clamping jaws B, and the transverse moving clamping jaws B are provided with two groups along the left-right direction;
the supply mechanism C includes:
the lifting frame C is spanned on the conveying mechanism along the left-right direction, a mounting plate C extending along the left-right direction is arranged on a travel part at the upper end of the lifting frame C, a transverse sliding component is arranged on the mounting plate C, a transverse moving frame is fixedly arranged on a sliding part of the transverse sliding component, and a transverse moving clamping jaw C is downwards arranged on the transverse moving frame.
Further, the press-fitting mechanism includes:
the press-fit device comprises a frame-type press-fit seat, wherein a press arm and a press-fit cylinder are arranged on the press-fit seat, the press arm is in sliding connection with the press-fit seat, the press-fit cylinder is fixedly connected with the press-fit seat, and the stroke end of the press-fit cylinder is fixedly connected with the press arm.
Further, the welding mechanism includes:
the lifting mechanism comprises a lifting cylinder E arranged on one side of a conveying mechanism, wherein a fixed seat is arranged at the stroke end of the lifting cylinder E, a servo motor A is arranged in the fixed seat, a rotary joint A which is coaxially connected with the servo motor A in a transmission manner is fixedly arranged at the upper end of the fixed seat, a rotary seat is coaxially arranged at the rotary part of the rotary joint A, three radial arms are outwards extended from the rotary seat, and rotary clamping jaws are downwards arranged at the tail ends of the radial arms;
a servo motor B is arranged on one side of the lifting cylinder E, a rotary joint B is coaxially arranged on the servo motor B in a transmission manner, and a chuck is coaxially arranged on a rotary part of the rotary joint B;
one side of the servo motor B is provided with a fixed arm, and a laser welding gun is obliquely downwards arranged on the fixed arm.
The electromagnetic valve core continuous production line has the advantages that:
1. the movement of the workpiece on the production line is realized through the conveying mechanism;
2. the workpiece is sent to the conveying mechanism through the feeding mechanism;
3. the workpiece is pressed by the press-fitting mechanism;
4. welding the joint of the pressed workpieces through a welding mechanism;
5. and turning over the welded workpiece through a turning mechanism.
Drawings
In order to more clearly illustrate the embodiments of the present invention, the drawings required in the embodiments will be briefly described below, and the drawings in the following description are embodiments of the present invention.
FIG. 1 is a schematic perspective view of a solenoid valve spool continuous production line according to an embodiment of the present invention;
FIG. 2 is a schematic diagram showing a second general perspective view of a solenoid valve spool continuous production line according to an embodiment of the present invention;
FIG. 3 is a schematic perspective view of a conveying mechanism A and a conveying mechanism B of an electromagnetic valve core continuous production line according to an embodiment of the invention;
FIG. 4 is a schematic perspective view of a conveying mechanism C of a solenoid valve core continuous production line according to an embodiment of the invention;
FIG. 5 is a schematic perspective view of a supply mechanism A of a solenoid valve spool continuous production line according to an embodiment of the present invention;
FIG. 6 is a schematic perspective view of a supply mechanism B of a solenoid valve spool continuous production line according to an embodiment of the present invention;
FIG. 7 is a schematic perspective view of a supply mechanism C of a solenoid valve spool continuous production line according to an embodiment of the present invention;
FIG. 8 is a schematic perspective view of a press-fitting mechanism of a solenoid valve core continuous production line according to an embodiment of the present invention;
FIG. 9 is a schematic perspective view of a turnover mechanism of a solenoid valve core continuous production line provided by an embodiment of the invention;
fig. 10 is a schematic perspective view of a welding mechanism of a solenoid valve core continuous production line according to an embodiment of the invention.
In the figure:
1. the conveying mechanism is provided with a conveying mechanism,
11. the conveying mechanism A is provided with a conveying mechanism,
111. a placement seat A,112, a placement groove A,113, a lifting seat A,114, a lifting plate A,115, a lifting cylinder A,116, a longitudinal moving plate A,117, a longitudinal moving cylinder A,118, a longitudinal moving clamping jaw A,
12. the conveying mechanism B is used for conveying the articles,
121. the placement seats B,122, the placement grooves B,123, the lifting seats B,124, the lifting plates B,125, the lifting cylinders B,126, the longitudinal moving plates B,127, the longitudinal moving cylinders B,128, the longitudinal moving clamping jaw B,
13. the conveying mechanism C is provided with a plurality of conveying mechanisms,
131. the placement seats C,132, the placement grooves C,133, the lifting seats C,134, the lifting plates C,135, the lifting cylinders C,136, the longitudinal moving plates C,137, the longitudinal moving cylinders C,138 and the longitudinal moving clamping jaw C,
141. conveyor rails a,142, conveyor rails B,143, conveyor rails C,144, conveyor rails D,145, conveyor rails E,146, conveyor rails F,
2. the feeding mechanism is provided with a feeding mechanism,
21. the feeding mechanism a is provided with a feeding mechanism,
211. lifting frames A,212, mounting plates A,213, traversing plates A,214, traversing cylinders A,215, traversing clamping jaw A,
22. the supply means B is provided with a supply device,
221. lifting frames B,222, mounting plates B,223, traversing plates B,224, traversing cylinders B,215, traversing clamping jaws B,
23. the supply means C is provided with a supply device,
231. lifting frames C,232, mounting plates C,233, traversing sliding components, 234, traversing frames 235, traversing clamping jaws C,
3. the pressing-mounting mechanism is provided with a pressing-mounting mechanism,
31. a press mounting seat 32, a press arm 33 and a press mounting cylinder,
4. the turnover mechanism is used for turning over the food,
41. lifting cylinders D,42, mounting seats, 43, rotating cylinders, 44, rotating shafts, 45, turnover substrates, 46, turnover clamping jaws,
5. the welding mechanism comprises a welding mechanism body, a welding mechanism body and a welding mechanism body,
511. lifting cylinders E,512, fixing seats 513, servo motors A,514, rotary joints A,515, rotary seats 516, rotary clamping jaws,
521. servo motors B,522, rotary joints B,523, chucks,
531. fixed arm 532, laser welder.
Detailed Description
In order to more clearly and clearly describe the specific implementation objects and embodiments of the present invention, the following description will fully describe the technical solutions of the present invention, and the described embodiments are some, but not all, embodiments of the present invention. All other embodiments based on the described embodiments of the invention fall within the scope of the invention without making inventive efforts.
The invention relates to a solenoid valve core continuous production line, as shown in fig. 1 and 2, comprising:
as shown in fig. 1 and 2, the conveying mechanism 1 for moving the work in the production order is composed of a conveying mechanism a11, a conveying mechanism B12, and a conveying mechanism C13, which are independent of each other.
The conveying mechanism a11, as shown in fig. 3, includes:
a placing seat A111 horizontally arranged along the front-rear direction, a placing groove A112 is arranged at the upper end of the placing seat A111, five groups of placing grooves A112 are uniformly arranged at intervals along the front-rear direction, a lifting seat A113 is arranged on one side of the placing seat A111, a lifting plate A114 is slidably arranged on the lifting seat A113, a lifting cylinder A115 is arranged in the center of the lower end surface of the lifting plate A114, a longitudinal moving plate A116 and a longitudinal moving cylinder A117 are arranged on the upper end surface of the lifting plate A114, the longitudinal moving plate A116 is slidably connected with the lifting plate A114 along the front-rear direction, the longitudinal moving cylinder A117 is fixedly connected with the lifting plate A114, the stroke end of the longitudinal moving cylinder A117 is fixedly connected with the longitudinal moving plate A116, four groups of clamping jaws A118 are uniformly arranged at intervals along the front-rear direction, and the distance between the longitudinal moving clamping jaws A118 and the distance between the placing grooves A112 are the same as the distance between the longitudinal moving cylinders A114;
the conveyance mechanism B12 is provided behind the conveyance mechanism a11, and includes:
the device comprises a placing seat B121 horizontally arranged along the front-back direction, wherein a notch for accommodating a turnover mechanism 4 is arranged in the middle of the placing seat B121, placing grooves B122 are respectively arranged at the upper ends of the placing seats B121 at the front side and the rear side of the notch, two groups of placing grooves B122 are uniformly arranged at intervals along the front-back direction, lifting seats B123 are respectively arranged at the two sides of the placing seat B121, lifting plates B124 are arranged on the lifting seats B123 in a sliding manner, lifting cylinders B125 are arranged in the center of the lower end face of the lifting plates B124, longitudinal moving plates B126 and longitudinal moving cylinders B127 are arranged on the upper end face of the lifting plates B124, the longitudinal moving plates B126 are in sliding connection with the lifting plates B124 along the front-back direction, the stroke ends of the longitudinal moving cylinders B127 are fixedly connected with the longitudinal moving plates B126, longitudinal moving clamping jaws B128 are horizontally arranged on the longitudinal moving plates B126, the longitudinal moving clamping jaws B128 are provided with a group, and the interval of the placing grooves B122 is the same as the stroke distance of the longitudinal moving cylinders B127;
the conveyance mechanism C13 is provided on one side of the conveyance mechanism a11 and the conveyance mechanism B12, and includes:
placement seat C131 along the horizontal setting of fore-and-aft direction, the upper end of placing seat C131 is provided with standing groove C132, standing groove C132 is provided with two sets of along fore-and-aft direction equidistant, and one side of placing seat C131 is provided with lifting seat C133, the last sliding of lifting seat C133 is provided with lifter plate C134, the center of lifter plate C134 lower extreme face is provided with lift jar C135, is provided with on lifter plate C134's the up end and indulges and moves board C136, indulges and move jar C137 and lifter plate C134 along fore-and-aft direction sliding connection to indulge the stroke end and indulging and move board C136 fixed connection, indulge and move board C136 on the level and be provided with indulge and move C138, indulge and move C138 and be provided with a set of, and the interval of standing groove C132 is the same with the stroke distance of indulging and moving jar C137.
As shown in fig. 1 and 2, the feeding mechanism 2 for feeding the workpiece to the conveying mechanism 1 is composed of a feeding mechanism a 21, a feeding mechanism B22, and a feeding mechanism C23, which are independent of each other.
The supply mechanism a 21, as shown in fig. 5, includes:
a lifting frame A211 straddling the conveying mechanism 1 along the left-right direction, wherein a travel part at the upper end of the lifting frame A211 is provided with a mounting plate A212 extending along the left-right direction, the mounting plate A212 is provided with a transverse moving plate A213 and a transverse moving cylinder A214, the transverse moving plate A213 is in sliding connection with the mounting plate A212 along the left-right direction, the transverse moving cylinder A214 is fixedly connected with the mounting plate A212, the travel end of the transverse moving cylinder A214 is fixedly connected with the transverse moving plate A213, and the transverse moving plate A is provided with a transverse moving clamping jaw A215 downwards;
the supply mechanism B22, as shown in fig. 6, includes:
a lifting frame B221 which spans on the conveying mechanism 1 along the left-right direction, wherein a travel part at the upper end of the lifting frame B221 is provided with a mounting plate B222 which extends along the left-right direction, the mounting plate B222 is provided with a transverse moving plate B223 and a transverse moving cylinder B224, the transverse moving plate B223 is in sliding connection with the mounting plate B222 along the left-right direction, the transverse moving cylinder B224 is fixedly connected with the mounting plate B222, the travel end of the transverse moving cylinder B224 is fixedly connected with the transverse moving plate B223, the transverse moving plate B is downwards provided with transverse moving clamping jaws B225, and the transverse moving clamping jaws B225 are provided with two groups along the left-right direction;
the supply mechanism C23, as shown in fig. 7, includes:
the lifting frame C231 strides on the conveying mechanism 1 along the left-right direction, a mounting plate C232 extending along the left-right direction is arranged on a travel portion of the upper end of the lifting frame C231, a transverse sliding assembly 233 is arranged on the mounting plate C232, a transverse moving frame 234 is fixedly arranged on a sliding portion of the transverse sliding assembly 233, and a transverse moving clamping jaw C235 is downwards arranged on the transverse moving frame 234.
A press-fitting mechanism 3 for pressing a workpiece into a whole, the press-fitting mechanism 3, as shown in fig. 8, comprising:
the press-fit device comprises a frame-type press-fit seat 31, wherein a press arm 32 and a press-fit cylinder 33 are arranged on the press-fit seat 31, the press arm 32 is in sliding connection with the press-fit seat 31, the press-fit cylinder 33 is fixedly connected with the press-fit seat 31, and the stroke end of the press-fit cylinder 33 is fixedly connected with the press arm 32.
A welding mechanism 5 for welding a workpiece joint pressed as a whole, the welding mechanism 5, as shown in fig. 10, comprising:
the lifting mechanism comprises a lifting cylinder E511 arranged on one side of a conveying mechanism 1, wherein a fixed seat 512 is arranged at the stroke end of the lifting cylinder E511, a servo motor A513 is arranged in the fixed seat 512, a rotary joint A514 which is coaxially connected with the servo motor A513 in a transmission manner is fixedly arranged at the upper end of the fixed seat 512, a rotary seat 515 is coaxially arranged at the rotary part of the rotary joint A514, three rotary arms are outwards extended from the rotary seat 515, and rotary clamping jaws 56 are downwards arranged at the tail ends of the rotary arms;
a servo motor B521 is arranged on one side of the lifting cylinder E511, a rotary joint B522 is coaxially arranged on the servo motor B521 in a transmission manner, and a chuck 523 is coaxially arranged on a rotary part of the rotary joint B522;
a fixed arm 531 is provided on one side of the servo motor B521, and a laser welding gun 532 is provided obliquely downward on the fixed arm 531.
A turnover mechanism 4 for turning over a welded workpiece, the turnover mechanism 4, as shown in fig. 9, includes:
a lifting cylinder D41 arranged in the notch in the middle of the placing seat B121,
the stroke end of lift jar D41 is provided with mount pad 42, the front and back both sides department protrusion of face is provided with the support boss on the mount pad 42 for guarantee to overturn clamping jaw 46 rotatory back and keep the horizontality, be provided with rotatory jar 43, swivel shaft 44 on the mount pad 42, rotatory jar 43 and mount pad 42 fixed connection, the both ends of swivel shaft 44 respectively with mount pad 42 rotatory, with the coaxial transmission connection of the rotatory end of rotatory jar 43, the extension is provided with upset base plate 45 on the swivel shaft 44, the level is provided with upset clamping jaw 46 on the upset base plate 45.
According to the specific structure of the electromagnetic valve core continuous production line in the above embodiment, the following further describes the production flow:
the solenoid valve core includes: valve core A portion, valve core B portion, apron, quiet iron core/thrust spring, movable iron core.
A1, valve port press fitting/welding procedure:
the valve core A part and the valve opening part are respectively put into the conveying rail A141 and the conveying rail B142 in a mode that openings are opposite through screening equipment;
through two sets of supply mechanism A21, place the case A portion in the delivery rail A141 respectively, the valve port portion in the delivery rail B142 is on transport mechanism A11, first standing groove C132 on the transport mechanism A11 is used for placing case A portion, third standing groove C132 on transport mechanism A11 is used for placing the valve port portion to the opening part of its interior valve case A portion, one side of fourth standing groove C132 on transport mechanism A11 is provided with the pressure equipment mechanism 3 that is used for compressing tightly case A portion, valve port portion, one side of fifth standing groove C132 on transport mechanism A11 is provided with the welding mechanism 5 that is used for compressing tightly the junction to case A portion, valve port portion, second, four standing grooves C132 on transport mechanism A11 are empty.
A2, cover plate press fitting/welding procedure:
the valve core B part and the cover plate are respectively put into the conveying rail C143 and the conveying rail D144 in a mode that openings are opposite through screening equipment;
through two sets of feed mechanism A21, place the case B portion in the delivery rail C143, the apron in the delivery rail D144 respectively on delivery mechanism A11, first standing groove C132 on the delivery mechanism A11 is used for placing case B portion, third standing groove C132 on delivery mechanism A11 is used for placing the apron to the opening part of its interior valve core B portion, one side of fourth standing groove C132 on delivery mechanism A11 is provided with the pressure equipment mechanism 3 that is used for compressing tightly case B portion, apron, one side of fifth standing groove C132 on delivery mechanism A11 is provided with the welding mechanism 5 that is used for compressing tightly the junction to case B portion, apron and carries out the welding, second, four standing grooves C132 on delivery mechanism A11 are empty.
B. And (3) a turnover procedure:
the turning mechanism 4 is disposed at the rear of the welding mechanism 5 in the step A1, and is used for turning over the valve core a part and valve port part assembly after welding in the step A1.
C. Press-fitting and welding of a movable/static iron core:
moving the inverted valve core A part and valve port part assembly from the step B to a first placing groove C132 of the conveying mechanism A11 through a supply mechanism A21;
the static iron core/thrust spring and the movable iron core respectively enter a conveying rail E145 and a conveying rail F146 through screening equipment;
the static iron core/thrust spring in the conveying rail E145 and the movable iron core in the conveying rail F146 are arranged on the conveying mechanism A11 through the supply mechanism B22, and a second placing groove C132 on the conveying mechanism A11 is used for placing the static iron core/thrust spring and the movable iron core in the valve core A part and valve port part combination body which are turned over in the conveying mechanism A11 in sequence;
the valve core B part and cover plate assembly is moved to the third placing groove C132 of the conveying mechanism A11 from the step A2 through the supply mechanism C23 and is placed at the opening of the valve core A part and valve port part assembly of the static iron core/thrust spring and the movable iron core;
one side of a fourth placing groove C132 on the conveying mechanism A11 is provided with a pressing mechanism 3 for pressing the valve core A part, the valve port part assembly, the valve core B part and the cover plate assembly;
one side of a fifth placing groove C132 on the conveying mechanism A11 is provided with a welding mechanism 5 for welding the joint of the valve core A part, the valve port part assembly, the valve core B part and the cover plate assembly;
and finishing the production of the valve core of the electromagnetic valve.
D. Air tightness/flow detection:
and C, sequentially detecting the air tightness and the flow of the valve core of the electromagnetic valve in the step through detection equipment.
E. Placing:
d, placing the solenoid valve core which is detected to be qualified in the step D into a qualified product tray through a mechanical arm;
the defective products are placed in a defective product recovery box to be subjected to problem treatment.
Step A1 and step A2 are parallel procedures; the steps A1, A2, and C are independent steps, and the respective steps are applied by providing a plurality of sets of the conveying mechanism a11, the conveying mechanism B12, the conveying mechanism C13, the supply mechanism a 21, the supply mechanism B22, the supply mechanism C23, the press-fitting mechanism 3, and the welding mechanism 5.
Based on the above, the embodiment of the electromagnetic valve core continuous production line of the invention is taught, and by the above description, related workers can completely make various changes and modifications without departing from the scope of the technical idea of the invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. Solenoid valve case serialization production line, its characterized in that:
comprising the following steps:
a transport mechanism (1), the transport mechanism (1) being used for moving the workpieces in production order;
a feeding mechanism (2), wherein the feeding mechanism (2) is used for conveying the workpiece onto the conveying mechanism (1);
the pressing mechanism (3) is used for pressing the workpiece into a whole;
the welding mechanism (5) is used for welding the joint of the workpieces pressed into a whole;
and the turnover mechanism (4) is used for turning over the welded workpiece.
2. The solenoid valve spool continuous production line of claim 1, wherein:
the conveying mechanism (1) is composed of a conveying mechanism A (11), a conveying mechanism B (12) and a conveying mechanism C (13) which are independent from each other.
3. The solenoid valve spool continuous production line of claim 2, wherein:
the transport mechanism A (11) includes:
a placing seat A (111) horizontally arranged along the front-back direction, a placing groove A (112) is arranged at the upper end of the placing seat A (111), a plurality of groups of placing grooves A (112) are uniformly arranged at intervals along the front-back direction, a lifting seat A (113) is arranged at one side of the placing seat A (111), a lifting plate A (114) is arranged on the lifting seat A (113) in a sliding manner, a lifting cylinder A (115) is arranged in the center of the lower end face of the lifting plate A (114), a longitudinal moving plate A (116) and a longitudinal moving cylinder A (117) are arranged on the upper end face of the lifting plate A (114), the longitudinal moving plate A (116) is in sliding connection with the lifting plate A (114) along the front-back direction, the stroke end of the longitudinal moving cylinder A (117) is fixedly connected with the longitudinal moving plate A (116), a plurality of groups of longitudinal moving clamping jaws A (118) are uniformly arranged at intervals along the front-back direction, and the distance between the longitudinal moving clamping jaws A (118) and the longitudinal moving plates A (118) is equal to the distance between the placing jaws A (117);
the conveying mechanism B (12) is arranged behind the conveying mechanism A (11), and comprises:
the clamping jaw clamping device comprises a placing seat B (121) horizontally arranged along the front-back direction, wherein a notch for accommodating a turnover mechanism (4) is arranged in the middle of the placing seat B (121), placing grooves B (122) are respectively arranged at the upper ends of the placing seats B (121) at the front side and the rear side of the notch, a plurality of groups of placing grooves B (122) are uniformly spaced along the front-back direction, lifting seats B (123) are respectively arranged at the two sides of the placing seat B (121), lifting plates B (124) are arranged on the lifting seats B (123) in a sliding manner, lifting cylinders B (125) are arranged in the center of the lower end face of the lifting plates B (124), longitudinal moving plates B (126) and longitudinal moving cylinders B (127) are arranged on the upper end face of the lifting plates B (124), the longitudinal moving plates B (126) are connected with the lifting plates B (124) in a sliding manner along the front-back direction, the longitudinal moving cylinders B (127) are fixedly connected with the longitudinal moving plates B (126), and a plurality of groups of clamping jaw clamping jaws (128) are arranged at the same distance along the longitudinal moving directions, and the longitudinal moving cylinders B (128) are spaced along the longitudinal moving directions;
the transport mechanism C (13) is provided on one side of the transport mechanism A (11) and the transport mechanism B (12), and comprises:
the upper end of the placing seat C (131) is provided with placing grooves C (132), a plurality of groups of placing grooves C (132) are arranged at equal intervals along the front-back direction, one side of the placing seat C (131) is provided with a lifting seat C (133), the lifting seat C (133) is provided with a lifting plate C (134) in a sliding manner, the center of the lower end surface of the lifting plate C (134) is provided with a lifting cylinder C (135), the upper end surface of the lifting plate C (134) is provided with a longitudinal moving plate C (136) and a longitudinal moving cylinder C (137), the longitudinal moving plate C (136) is in sliding connection with the lifting plate C (134) along the front-back direction, the stroke end of the longitudinal moving cylinder C (137) is fixedly connected with the longitudinal moving plate C (136), the longitudinal moving plate C (136) is horizontally provided with a longitudinal moving clamping jaw C (138),
the longitudinal moving clamping jaws C (138) are provided with a plurality of groups at equal intervals along the front-rear direction, and the interval distance of the longitudinal moving clamping jaws C (138) and the interval distance of the placing grooves C (132) are the same as the travel distance of the longitudinal moving cylinder C (137).
4. The solenoid valve spool continuous production line of claim 3, wherein:
the number of the longitudinal moving clamping jaws A (118) is one less than the number of the placing grooves A (112);
the number of the longitudinal moving clamping jaws B (128) is one less than that of the placing grooves B (122);
the number of the longitudinal moving clamping jaws C (138) is one less than the number of the placing grooves C (132).
5. The solenoid valve spool continuous production line of claim 3, wherein:
the turnover mechanism (4) comprises:
a lifting cylinder D (41) arranged in a notch in the middle part of the placement seat B (121),
the lifting device is characterized in that an installation seat (42) is arranged at the stroke end of the lifting cylinder D (41), a rotary cylinder (43) and a rotating shaft (44) are arranged on the installation seat (42), the rotary cylinder (43) is fixedly connected with the installation seat (42), two ends of the rotating shaft (44) are respectively connected with the installation seat (42) in a rotating mode and are coaxially connected with the rotating end of the rotary cylinder (43) in a transmission mode, a turnover substrate (45) is arranged on the rotating shaft (44) in an extending mode, and turnover clamping jaws (46) are horizontally arranged on the turnover substrate (45).
6. The solenoid valve spool continuous production line of claim 5, wherein:
support bosses are convexly arranged at the front and rear edges of the upper plate surface of the mounting seat (42) and used for ensuring that the turnover clamping jaw (46) is kept in a horizontal state after rotating.
7. The solenoid valve spool continuous production line of claim 1, wherein:
the supply mechanism (2) is composed of a supply mechanism A (21), a supply mechanism B (22) and a supply mechanism C (23) which are independent from each other.
8. The solenoid valve spool continuous production line of claim 7, wherein:
the supply mechanism A (21) includes:
a lifting frame A (211) straddling the conveying mechanism (1) along the left-right direction, a mounting plate A (212) extending along the left-right direction is arranged on a travel part at the upper end of the lifting frame A (211), a transverse moving plate A (213) and a transverse moving cylinder A (214) are arranged on the mounting plate A (212), the transverse moving plate A (213) and the mounting plate A (212) are in sliding connection along the left-right direction, the transverse moving cylinder A (214) is fixedly connected with the mounting plate A (212), the travel end of the transverse moving cylinder A (214) is fixedly connected with the transverse moving plate A (213), and a transverse moving clamping jaw A (215) is downwards arranged on the transverse moving plate A;
the supply mechanism B (22) includes:
a lifting frame B (221) which spans on the conveying mechanism (1) along the left-right direction, wherein a travel part at the upper end of the lifting frame B (221) is provided with a mounting plate B (222) which extends along the left-right direction, the mounting plate B (222) is provided with a transverse moving plate B (223) and a transverse moving cylinder B (224), the transverse moving plate B (223) is in sliding connection with the mounting plate B (222) along the left-right direction, the transverse moving cylinder B (224) is fixedly connected with the mounting plate B (222), the travel end of the transverse moving cylinder B (224) is fixedly connected with the transverse moving plate B (223), the transverse moving plate B is downwards provided with transverse moving clamping jaws B (225), and the transverse moving clamping jaws B (225) are provided with two groups along the left-right direction;
the supply mechanism C (23) includes:
the lifting frame C (231) on the conveying mechanism (1) is spanned along the left-right direction, a mounting plate C (232) extending along the left-right direction is arranged on a travel part at the upper end of the lifting frame C (231), a transverse sliding component (233) is arranged on the mounting plate C (232), a transverse moving frame (234) is fixedly arranged on a sliding part of the transverse sliding component (233), and a transverse moving clamping jaw C (235) is downwards arranged on the transverse moving frame (234).
9. The solenoid valve spool continuous production line of claim 1, wherein:
the press-fitting mechanism (3) includes:
the press-fit device comprises a frame-type press-fit seat (31), wherein a press arm (32) and a press-fit cylinder (33) are arranged on the press-fit seat (31), the press arm (32) is in sliding connection with the press-fit seat (31), the press-fit cylinder (33) is fixedly connected with the press-fit seat (31), and the stroke end of the press-fit cylinder (33) is fixedly connected with the press arm (32).
10. The solenoid valve spool continuous production line of claim 1, wherein:
the welding mechanism (5) comprises:
the lifting mechanism comprises a lifting cylinder E (511) arranged on one side of a conveying mechanism (1), a fixed seat (512) is arranged at the stroke end of the lifting cylinder E (511), a servo motor A (513) is arranged in the fixed seat (512), a rotary joint A (514) which is coaxially connected with the servo motor A (513) in a transmission manner is fixedly arranged at the upper end of the fixed seat (512), a rotary seat (515) is coaxially arranged at the rotary part of the rotary joint A (514), three rotary arms are outwards arranged on the rotary seat (515) in an extending manner, and rotary clamping claws (56) are downwards arranged at the tail ends of the rotary arms;
a servo motor B (521) is arranged on one side of the lifting cylinder E (511), a rotary joint B (522) is coaxially arranged on the servo motor B (521) in a transmission manner, and a chuck (523) is coaxially arranged on a rotary part of the rotary joint B (522);
a fixed arm (531) is arranged on one side of the servo motor B (521), and a laser welding gun (532) is obliquely downwards arranged on the fixed arm (531).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311609251.5A CN117549077A (en) | 2023-11-29 | 2023-11-29 | Solenoid valve case serialization production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311609251.5A CN117549077A (en) | 2023-11-29 | 2023-11-29 | Solenoid valve case serialization production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117549077A true CN117549077A (en) | 2024-02-13 |
Family
ID=89818281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311609251.5A Pending CN117549077A (en) | 2023-11-29 | 2023-11-29 | Solenoid valve case serialization production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117549077A (en) |
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| CN204220987U (en) * | 2014-09-29 | 2015-03-25 | 天津市天锻压力机有限公司 | The synchronous clamping manipulator of powder hydraulic press five station |
| CN105855753A (en) * | 2016-05-04 | 2016-08-17 | 苏州达恩克精密机械有限公司 | Rotary assembly mechanism of electric heating rod assembly machine |
| US20190389015A1 (en) * | 2018-06-25 | 2019-12-26 | Dongguan University Of Technology | Automatic assembly machine for combined control button |
| CN111591732A (en) * | 2020-04-13 | 2020-08-28 | 江苏大学 | Automatic gear hub overturning device and method |
| CN112192216A (en) * | 2020-10-27 | 2021-01-08 | 苏州英维特精密机械有限公司 | Valve core body and valve body assembling mechanism of electromagnetic valve |
| CN217122320U (en) * | 2021-08-12 | 2022-08-05 | 金华市弘驰科技有限公司 | Magnetic control valve intellectual detection system and automatic assembly production line |
| CN114985293A (en) * | 2022-04-22 | 2022-09-02 | 东阳市联宜机电有限公司 | High-efficiency shaft workpiece processing equipment |
| CN115722917A (en) * | 2022-12-01 | 2023-03-03 | 昆山鑫诚五金科技有限公司 | Pulling aid assembling equipment and method |
-
2023
- 2023-11-29 CN CN202311609251.5A patent/CN117549077A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204220987U (en) * | 2014-09-29 | 2015-03-25 | 天津市天锻压力机有限公司 | The synchronous clamping manipulator of powder hydraulic press five station |
| CN105855753A (en) * | 2016-05-04 | 2016-08-17 | 苏州达恩克精密机械有限公司 | Rotary assembly mechanism of electric heating rod assembly machine |
| US20190389015A1 (en) * | 2018-06-25 | 2019-12-26 | Dongguan University Of Technology | Automatic assembly machine for combined control button |
| CN111591732A (en) * | 2020-04-13 | 2020-08-28 | 江苏大学 | Automatic gear hub overturning device and method |
| CN112192216A (en) * | 2020-10-27 | 2021-01-08 | 苏州英维特精密机械有限公司 | Valve core body and valve body assembling mechanism of electromagnetic valve |
| CN217122320U (en) * | 2021-08-12 | 2022-08-05 | 金华市弘驰科技有限公司 | Magnetic control valve intellectual detection system and automatic assembly production line |
| CN114985293A (en) * | 2022-04-22 | 2022-09-02 | 东阳市联宜机电有限公司 | High-efficiency shaft workpiece processing equipment |
| CN115722917A (en) * | 2022-12-01 | 2023-03-03 | 昆山鑫诚五金科技有限公司 | Pulling aid assembling equipment and method |
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