CN117326243A - Bag cage framework automatic three-dimensional intelligent storage equipment and full-automatic storage and taking method - Google Patents

Bag cage framework automatic three-dimensional intelligent storage equipment and full-automatic storage and taking method Download PDF

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Publication number
CN117326243A
CN117326243A CN202311336596.8A CN202311336596A CN117326243A CN 117326243 A CN117326243 A CN 117326243A CN 202311336596 A CN202311336596 A CN 202311336596A CN 117326243 A CN117326243 A CN 117326243A
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CN
China
Prior art keywords
framework
bag cage
conveying
automatic
storage device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311336596.8A
Other languages
Chinese (zh)
Inventor
蒋超
蒋敏
孟桂峰
范宏
黄鹏程
马京辉
林小军
于雯军
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Jinhua Huadong Environmental Protection Equipment Co ltd
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Jinhua Huadong Environmental Protection Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jinhua Huadong Environmental Protection Equipment Co ltd filed Critical Jinhua Huadong Environmental Protection Equipment Co ltd
Priority to CN202311336596.8A priority Critical patent/CN117326243A/en
Publication of CN117326243A publication Critical patent/CN117326243A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/10Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
    • B65G15/12Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/22Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
    • B65G15/26Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units extensible, e.g. telescopic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • B65G15/64Arrangements for supporting or guiding belts, e.g. by fluid jets for automatically maintaining the position of the belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/22Arrangements or mountings of driving motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44Belt or chain tensioning arrangements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

The invention discloses automatic three-dimensional intelligent storage equipment for a bag cage framework and a full-automatic storage method. The device comprises a transmission device and a storage device. The storage device utilizes a plurality of groups of rotating shafts and independently controllable tension conveying belts to form a multi-layer high-density bag cage framework storage space, and can also form storage surfaces with different inclinations by adjusting so as to optimize the input and output flow of the framework. The two parts cooperate to realize the full-automatic treatment of the bag cage framework from warehouse entry to warehouse exit. When the framework is input, the conveying assembly of the conveying device automatically unloads the framework to each layer of the storage device, and when the framework is output, the storage device slides the framework to the output end through forming an inclined storage surface. The equipment realizes the three-dimensional, intelligent and full-automatic storage of the framework and has the advantages of high storage density, accurate motion control, flexible structure and the like.

Description

Bag cage framework automatic three-dimensional intelligent storage equipment and full-automatic storage and taking method
Technical Field
The invention relates to the technical field of mechanical automation and logistics storage, in particular to an automatic three-dimensional intelligent storage technology for large-scale framework cargoes.
Background
One of the key parts of the bag-type dust collector is a bag cage framework 1, the main structure of which is shown in figure 2, and the bag cage framework consists of uniformly distributed supporting rings, longitudinal ribs, a bottom end bracket and a top end receiving disc. The support rings and longitudinal ribs are often made of cold drawn steel wires of diameter Φ3.2- Φ4.0mm, which ensures the overall rigidity and support strength of the skeletal frame. The diameter range of the common specification of the bag cage framework is 133-160mm, and the length range is 1.5-6 m. In view of the convenience of production and transportation, the finished bag cage framework needs to be piled and stored in a large quantity in the storage process. However, in the repeated manual stacking process, the frameworks at the bottom of the stack are easy to deform and damage, especially the bottom-most frameworks, mainly because the number and placement positions of each framework layer are difficult to accurately control by manual stacking, so that the extrusion force and the offset force born by the bottom frameworks are overlarge. In addition, the existing storage device only allows the frameworks to be taken from top to bottom, so that the mixed storage and flexible taking of the frameworks with multiple specifications are inconvenient to realize.
Although the CN107349711B patent discloses a skeleton storage device with air bag protection, which can effectively protect the integrity of the skeleton shape, the problems in the manual operation process are not improved.
Therefore, it is necessary to develop a novel bag cage framework storage device capable of realizing automatic storage and protection, so as to solve the problems of low efficiency, easy damage and the like in the existing manual operation.
Disclosure of Invention
The invention aims at the problems, designs two parts of a transmission device and a storage device, and realizes the full-flow automation from automatic storage to taking out of the bag cage framework. The storage device forms a multi-layer framework storage space through a plurality of groups of rotating shafts and independent conveying belts, can accurately control the tension of each layer of conveying belt through an execution member, and can form an inclined layer to facilitate the input and output of the framework. The two are matched to cooperate, so that the framework is fully automatically accessed, the efficiency is greatly improved, and the storage device has the advantages of high density, accurate control, flexible structure and the like.
The invention aims at realizing the following technical scheme: an automatic three-dimensional intelligent storage device for a bag cage framework, comprising:
the transmission device is used for receiving or outputting the bag cage framework;
the storage device is used for storing the bag cage framework;
the conveying device comprises a belt conveying assembly, a pushing assembly, a conveying assembly and a storage device, wherein the belt conveying assembly is used for conveying the bag cage framework;
the conveying assembly comprises a carrying platform, a platform supporting frame body for supporting the carrying platform, a lifting sliding sleeve for lifting the carrying platform, a power transmission mechanism for providing lifting power and a travel discharging sleeve for tilting a discharging framework;
the storage device comprises a frame, a plurality of groups of rotating shafts arranged on the frame and a conveying belt arranged on the rotating shafts;
the frame comprises a bottom and a framework consisting of upright posts;
the rotating shaft is arranged in the mounting hole on the upright post through a bearing;
the conveyer belt on each group of rotating shafts can be retracted and released, the framework is lifted in a tightening state, and the framework is fallen in a loosening state.
Preferably, the retraction of the conveyor belt is achieved by an actuator arranged on one side of the frame. The automatic retraction of the conveyer belt is realized through the actuating mechanism, so that the manual operation links are reduced, and the retraction efficiency of the conveyer belt is improved.
Preferably, the actuator is a multi-joint mechanism, including:
the rolling device is arranged at the bottom of the frame;
one end of the rope is connected to the winding device and sequentially passes through the guide piece arranged at the bottom of the frame;
the guy cable connecting piece is arranged at the top of the frame and used for tensioning the conveying belt and is connected with the other end of the guy cable;
the joint limiting mechanisms are arranged on two sides of each joint of the actuating mechanism and used for limiting the opening and closing angles of the joints. The actuating mechanism adopts a multi-joint mechanism and is provided with functional components, so that the precise control of the retraction and release actions of the conveyer belt is realized.
Preferably, torsion springs are provided at each hinge of the actuator for automatic return when empty. And the reset torsion spring is arranged on the actuating mechanism, so that the actuating mechanism can automatically return to an initial state when no load exists, faults are avoided, and the reliability is improved.
Preferably, the mounting holes are height-adjustable to form an inclined conveying surface layer. The height of the mounting hole can be adjusted, the inclination of the conveying surface is realized, and the application range of the equipment is enlarged.
Preferably, the platform support frame body and the power transmission mechanism are meshed through tooth segments to realize power transmission.
Preferably, the trip discharge kit includes:
a height-adjustable long rod penetrating through the two groups of lifting sliding suites;
the abutting piece is fixed at the middle section of the long rod and extends upwards;
the long rod can slide between the lifting sliding sleeve members and can be locked at a set height. The meshing transmission between the platform supporting frame body and the power transmission mechanism is arranged, so that the accuracy of the movement of the platform is realized.
The invention also provides a method for automatically storing and taking the bag cage framework by using the equipment, which is characterized by comprising the following steps of:
s1, placing a bag cage framework to be stored on a belt conveying assembly of a conveying device;
s2, conveying the bag cage framework to the pushing assembly by the belt conveying assembly;
s3, pushing the bag cage framework out of the belt conveying assembly by the pushing assembly;
s4, a lifting mechanism in the conveying assembly drives the carrying platform to lift, and the carrying platform is driven by the platform support frame body to move to the position right above the storage device through meshing of the tooth segments;
s5, applying elastic interference force by a stroke unloading mechanism in the conveying assembly, and unloading the bag cage framework from the front end of the loading platform;
s6, tightening conveying belts at corresponding levels of the storage device, and supporting the stored bag cage framework;
s7, after the unloading is completed, the lifting mechanism drives the carrying platform to descend, and the conveying assembly returns to the initial position;
when the bag cage framework is taken out, the automatic output can be realized by executing the opposite steps.
Preferably, the interference force exerted by the trip release mechanism is adjustable. The collision force of the stroke discharging mechanism is adjusted, so that the requirements of different frameworks are met, and the universality is improved.
Preferably, the tightening force of the conveyer belt of the storage device can be adjusted according to the weight and the size of the bag cage framework. The tightening force is adjusted according to the situation of the framework, so that the framework of the adjacent layers is required to be selected to be independent or contact with a plurality of layers, and the application flexibility is improved.
In summary, compared with the prior art, the invention has the following advantages:
1. the automatic storage and the taking and placing of the bag cage framework are realized, and the operation efficiency is greatly improved. Can continuously and rapidly process a large number of bag cage frameworks, and saves a large amount of manpower.
2. Reasonable structural design and accurate motion control are adopted, and stable conveying and multilayer three-dimensional storage of the bag cage framework are realized. Space resources are fully utilized.
3. The design of the conveying belt and the executing component can accurately control the tension state, and the stability in the storage and transportation process is ensured.
4. Different inclined layers can be formed through parameter adjustment, and the input and output flow of the bag cage framework is optimized.
5. The system is flexible and convenient, has modularized structure, and can be expanded and upgraded according to actual needs. Has good expandability.
6. The labor intensity of operators is reduced, and the safety of the working environment is improved. The probability of errors such as human skew placement is reduced.
7. The intelligent upgrading based on the method can be realized, and higher-level functions such as warehouse management, logistics control and the like are realized.
8. The design solves the pain point problem in the storage of the bag cage framework, and has positive reference function on the development of industry.
In conclusion, the whole automatic system has remarkable effect, and has important progress and benefit in the aspects of improving the working efficiency, reducing the labor intensity, saving the space, ensuring the safety and the like. Is worth popularizing and applying.
Drawings
FIG. 1 is a schematic diagram of a transmission device according to the present invention;
FIG. 2 is a schematic view of the present invention in a conveyor bag cage framework;
FIG. 3 is a right side view of the present invention in a transport bag cage;
FIG. 4 is a left side view of the conveyor belt in a contracted state with the frame portion structure cut away for ease of viewing;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is an exploded view of the components of the conveyor portion of the present invention;
FIG. 7 is an exploded view of the components of the transfer assembly;
FIG. 8 is a schematic view of a travel dump kit dump bag cage skeleton;
fig. 9 is a schematic view of the storage device in a lowered state after storing the bag cage skeleton.
The marks in the figure: the conveyor 100, the storage device 200, the belt conveyor assembly 110, the frame 111, the pushing assembly 120, the transfer assembly 300, the loading platform 301, the platform support frame 302, the lifting slip kit 303, the power transmission mechanism 304, the first belt transmission kit 305, the transmission motor 306, the second belt transmission kit 307, the travel discharge kit 310, the long rod 308, the abutting piece 309, the bag cage framework 1, the frame 11, the bottom 12, the upright post 13, the upper beam 14, the lower beam 141, the mounting hole 131, the rotating shaft 132, the transition shaft 133, the tensioning shaft 134, the nth layer flexible conveyor belt 135, the cable connection 21, the cable 22, the joint limiter 24, and the release shaft 26.
Detailed Description
First, it should be noted that the structural composition, features, and advantages of the bag-and-cage skeleton automatic three-dimensional intelligent storage apparatus according to the present invention will be described below by way of example, but all descriptions should not be used to limit the present invention. In this document, the terms "first," "second," and "second" are used merely for descriptive purposes and not to denote their order or relative importance, the term "connected" or "connected," etc., encompassing that an element is directly and/or indirectly connected to another element.
Furthermore, to the extent that any individual feature described or implied in the embodiments set forth herein, or any individual feature shown or implied in the figures, the invention still allows any combination or subtraction to continue between such features (or equivalents thereof) without any technical hurdle, and further embodiments according to the invention should be considered to be within the scope of the disclosure herein. In addition, for the sake of simplicity of the drawing, identical or similar parts and features may be indicated at one or several places in the same drawing.
Example 1
Referring to the drawings in full, the bag cage framework automatic three-dimensional intelligent storage equipment comprises two main parts of a transmission device 100 and a storage device 200.
The transfer device 100 is primarily for receiving or outputting bag cage frames. The storage device 200 is used for storing the bag cage framework, and the storage device 200 can realize three-dimensional storage, good use of space and automatic storage and taking of the bag cage framework.
The transmission device 100 and the storage device 200 are matched with each other, so that the automatic storage and taking and placing of the bag cage framework can be realized, and the device has the advantages of high loading efficiency, high storage space utilization rate and flexible and convenient operation. The automatic storage, taking and placing system can continuously and rapidly process the storage tasks of a large number of bag cage frameworks, and the intensity of manual operation is greatly reduced.
Fig. 1 schematically shows the basic construction of a first part transfer device 100, defining a coordinate system for ease of illustration, the Z-axis being the direction of gravity, the X-axis and the Y-axis defining two directions in a horizontal plane, the three axes being orthogonal. The Y-axis parallel direction is referred to as "depth direction Y", and the Z-axis parallel direction is referred to as "vertical direction Z".
The transfer device 100 includes a belt conveyor assembly 110, a pushing assembly 120 fixed to one side of the belt conveyor assembly 110 and slightly above the upper surface of the belt, and a transfer assembly 300 fixed to the other side of the belt conveyor assembly 110 and capable of being lifted up and down to switch the butt-joint belt and the storage device 200.
The belt conveyor assembly 110 may be a crawler or chain plate conveyor assembly of the known art, which has a frame 111 for supporting and providing a working surface with a certain height, and the height of the frame 111 is preferably adjustable by mechanical or electronic means, so as to flexibly match the height of the storage device 200, and achieve smooth docking therebetween. The pushing component 120 comprises a power source, an actuating mechanism and the like. Wherein the power source adopts a pneumatic cylinder, and the output end is connected with a pushing block to form an actuating mechanism for pushing the bag cage framework to leave the conveying belt. The pushing component is arranged at a slightly higher position on the side edge of the conveying belt, and can apply force to push the bag cage framework away from the conveying belt when the bag cage framework reaches a terminal point. In addition, the pushing component may be another component capable of completing the work.
The transfer assembly 300 is used to transfer bag cage skeletons into the storage device 200. It comprises a loading platform 301, a platform supporting frame 302 for supporting the loading platform, two sets of lifting sliding assemblies 303 for lifting the loading platform, a power transmission mechanism 304 for providing lifting power and a travel discharging assembly 310 arranged in the travel of the loading platform. The distance between the lifting sliding sleeve members at the two ends of the platform support frame 302 in the length direction is larger than the length of the bag cage framework to bear the whole bag cage framework, the extending sections at the two ends of the platform support frame are connected with sliding sleeve member sliding blocks, and when the platform is carried to reach the inlet height of the storage device 200, the travel discharging sleeve member enables the platform to incline, so that the framework is discharged into the storage device. It should be noted that: the two sets of lifting sliding sleeve 303 can be fixedly connected with the frame 111 or can be independently provided with a component support; the two ends of the platform support frame body 302 in the length direction are respectively provided with an extension section which is connected with a sliding block or a roller in the lifting sliding sleeve 303; the travel discharging kit 310 is set for inputting the bag cage framework into the storage device 200, and aims to set an interference to the carrying platform 301 in the travel, so that the carrying platform 301 is tilted to turn over, and the tilted lower part faces the storage device 200, and thus the bag cage framework on the carrying platform 301 slides into the storage device 200 from the carrying platform 301.
The power transmission mechanism 304 may be a motor-driven belt drive or chain drive of known art, such as the combination of mechanisms shown in fig. 7-8, which employs a motor-driven belt drive structure comprising a first belt drive set 305 drivingly connected to the platform support frame, a drive motor 306, and a second belt drive set 307 connecting the drive motor and the first belt drive set. And the platform support frame body and the first belt transmission sleeve member are meshed through tooth sections to realize power transmission. The transmission mechanism enables the carrying platform to stably ascend or descend, and the conveying of the bag cage framework is accurately realized, and is a common transmission connection mode in the prior art, as shown in fig. 8.
The structure of the travel dump assembly 310 includes an adjustable height long rod 308 extending through the two sets of lift slip assemblies 303, and an upwardly extending interference member 309 secured to a middle section of the long rod 308.
The long rod 308 is slidable between the lifting and sliding units 303 and can be locked at a set height by means of screws or the like. The interference member 309 is made of a rigid material such as a metal plate or plastic block to form a spring stopper structure to generate a sufficient interference force.
In operation, the height of the long rod 308 is adjusted in advance according to the size of the cage framework, so that the abutting piece 309 is located at a proper impact position. When the carrying platform 301 descends to the height along with the lifting sliding sleeve 303, the bottom surface of the platform collides with the collision piece 309, and the platform is lifted up at one side to generate a certain inclination angle because the collision piece 309 is fixed on the long rod 308. At this time, the inclined lower end of the platform is aligned with the storage device 200, and the framework slides into the storage device from the platform under the action of self gravity.
By adjusting the height of the length bar 308, the tilting of the platform can be controlled to occur at different lowering heights, achieving smooth unloading of various sized skeletons. The travel discharging sleeve member is simple and practical in design, and can be used for cooperatively working with the conveying assembly, so that automatic conveying of the framework from the conveying device to the storage device can be effectively realized.
As shown in fig. 2, the storage device 200 is typically made of a rigid material such as steel or aluminum alloy. The main body of which is a frame 11 of rectangular parallelepiped shape, the frame 11 having a base 12 and uprights 13 extending upwardly from the base, and at these locations generally a beam structure is provided to enhance the rigidity of the frame, an upper beam 14 and a lower beam 141 being shown in figure 2. The upright posts 13 are typically disposed at four corners, and four spaces surrounded by the upright posts are used for accommodating the frame of the bag-type storage body. In addition, the columns may be disposed at positions offset from the longitudinal middle of the frame, such as the end portions, and these columns may be identical in terms of materials, shape and dimensions, or may be different, and the specific configuration may be set according to the use requirements.
Four posts 13 are arranged in pairs along the X axis. A plurality of groups of mounting holes 131 with the same number are arranged between each pair of upright posts at intervals, and a rotating shaft 132 is arranged in each group of mounting holes through a bearing. The spacing between adjacent mounting holes 131 is slightly greater than the largest diameter dimension of the bag cage skeleton to facilitate ingress and egress of the skeleton. A flexible conveyor belt is mounted on each set of rotating shafts 132, so that an independent skeleton placement space is formed in each layer, and the conveying of the skeleton of the corresponding layer is realized through an external rotary driving device (the driving device can be driven by any known technology, such as an electric wrench after an input head is additionally mounted at the shaft end of the rotating shaft 132, which is not shown in the figure). Meanwhile, each layer of independent skeleton-placing space may receive or output skeletons in cooperation with the conveying device 100.
In practical application, the dimension of the flexible conveying belt on the X axis is limited to be smaller than the length of the longitudinal ribs of the bag cage framework, so that the conveying belt can be prevented from contacting the base 03 or the upper tray of the framework, and the diameters of the base 03 and the upper tray are relatively larger, so that the contact areas of the base 03 and the upper tray are small, the diameters are inconsistent, and the conveying control of the framework is not facilitated. In the design, when the framework is placed, the conveying belt only contacts the longitudinal rib part of the framework, the contact area is large, the diameters are consistent, and the framework can be better gripped for conveying.
In addition, the flexible conveying belt is divided into a plurality of sections which are arranged at intervals, so that the material cost can be saved, and the conveying condition of the bag cage framework can be observed from the integral view angle.
Referring to fig. 1-2, in order to make the bag cage skeleton of accomodating more stable when turnover transportation, also improve space utilization simultaneously, set up that every layer of flexible conveyer belt tensioning degree all can receive and release. When the conveyer belt is loosened, the skeleton is downwards moved into the gap between the upper layer and the lower layer automatically under the action of the circular structure. When the conveyer belt tightens up, bag cage skeleton all is promoted respectively, resumes the conveying state to the skeleton. Meanwhile, one end of the whole device is defined as an input end and an output end, and the other end of the whole device is used for controlling the retraction and the extension of the tensioning degree of the conveying belt.
The specific structural design is as follows:
in a pair of upright posts, a transition shaft 133 is arranged in parallel below each rotating shaft except the rotating shaft 132 closest to the bottom, and two ends of the transition shaft are fixed on the corresponding upright posts through bearings. See fig. 2 and 4. A tensioning shaft 134 is provided outside the transition shaft 133 on one side of the rotating shaft 132, corresponding to each transition shaft 133. An nth layer conveyer belt 135 is provided on each of the remaining pairs of rotating shafts 132 except the pair of rotating shafts 132 closest to the bottom, and the corresponding transition shaft 133 and tensioning shaft 134, respectively, that is, each layer replaces the original conveyer belt with the nth layer conveyer belt 135.
The length of each nth layer of conveyor belt 135 is determined according to the specific situation, and according to factors such as the diameter of the skeleton, the number of each layer of arrangement, the desired distance between the upper and lower skeletons, the material of the conveyor belt, etc. The topmost layer is longest and tapers downwardly. To this end, each tensioning shaft 134 may be spaced away from the frame 11 to tension a corresponding conveyor belt. In this case, an actuating member 20 is provided, the base of which is hinged to the base 12, the middle of which is connected to each tensioning shaft 134. The greater the distance of the highest point from the frame 11, the greater the distance of the actuating member from the hinge, which follows the conveyor belt design rules. Thus, by properly designing the position distance, the hinge angle, and the fine adjustment method with respect to each tension shaft 134, the action of the actuating member 20 can switch the tightening and loosening of all the conveyor belts synchronously and rapidly.
As previously mentioned, further refinement of the structure of the actuating member 20 is required in order to more accurately control the tension of each conveyor belt. Referring to fig. 1-2, the executing member 20 is of a multi-joint structure, a cable connecting piece 21 is arranged at the outer side of the highest position, a winding device (the winding device can be a winch, for example, in the prior art, the arranged position can be other suitable places, not shown in the drawing) is arranged below the bottom 12, a guide piece fixed at the bottom of the frame 11 is arranged between the cable connecting piece 21 and the winding device, a cable 22 in the winding device is fixed on the cable connecting piece 21 through the guide piece, each layer of conveying belt can be synchronously tensioned by controlling the winding of the winding device so as to facilitate conveying of the bag cage frameworks, and all frameworks are slowly released along with the winding speed until the preset position, so that the distance between the frameworks can be conveniently controlled, and the bottom-layer frameworks are prevented from bearing all weight deformations.
Further, joint stoppers 24 are provided on the front and rear sides of each joint of the actuating member 20 in the Y-axis direction to limit the movable range, thereby more finely adjusting the reasonable tightness of the conveyor belt, and the conveyor belt can be designed to have elasticity, which is advantageous in controlling the reasonable tightness of the conveyor belt. In general, the problem of improper tightness caused by deformation of materials after multiple uses or improper tightness caused by inconsistent diameters of upper and lower frameworks can be solved by controlling the conveying belt through multiple dimensions.
In addition, if the take-up state of the actuating member 20 is at a large angle, the upper and lower conveyor belts will partially overlap, which may cause excessive frictional loss for the automatic take-up desired to be achieved with external rotational power. For this purpose, a separation shaft 26 is provided on the side of the Y-axis direction of the actuator 20 near the frame 11, and the conveyor belt is spaced around the separation shaft 26 to separate the overlapping portions. The release shaft 26 is fixedly connected with the joint limiter 24 by a bearing seat.
The joint limiting piece 24 is in a detachable structure, and the limiting surface of the joint limiting piece can be a plane or a certain angle, so that the limiting surfaces with different angles can be detached to change the opening or closing angle of the corresponding joint in the executing member 20, and the tightness requirement of the corresponding conveying belt can be controlled. By replacing the joint limiters 24 at different angles, the opening and closing angle of each joint of the actuating member 20 can be precisely controlled to meet the tightness requirements of the corresponding conveyor belt.
Alternatively, the mounting holes on both pairs of posts may first be arranged in a horizontal plane, such that the facing layer of the bag-type storage body skeleton is horizontal. The heights of the upright posts on the retracting side of the conveying belt are properly increased layer by layer except for the bottommost layer, so that an inclined conveying surface layer can be obtained when the conveying belt is tightened. The inclination angle gives the upper skeleton a tendency to slide towards the input and output ends, which is very advantageous for taking, which is easier to implement, both manually and automatically in cooperation with external machinery. On the other hand, when in the transport state, i.e. when the conveyor belt is released, the upper framework falls freely and automatically back to the horizontal state, since the bottom layer is horizontal, which is important for keeping stable during transportation. In order to make the frame 11 stable and reliable enough when using the inclined conveyor mat, a connector is provided at the bottom of the frame 11 and is fixed to the ground by expansion screws or the like.
Conversely, if the mounting hole position of the other side column is lowered, an inclined surface layer in the opposite direction can be formed when the conveyor belt is tightened. This is more advantageous for receiving the skeleton.
By adjusting the height difference of the upright post mounting holes at two sides, layers with different inclined directions can be formed under the state of tightening the conveyer belt, so that the input and output picking operation is optimized.
The following describes an automatic bag cage framework access method based on the cooperation of a transmission device and a storage device:
1. the method for automatically inputting the bag cage framework comprises the following steps:
1. the loading platform 301 of the transport assembly 300 is raised to the same height as the top skeletal transport surface of the storage device 200.
2. The transport assembly 100 transports the bag cage to an end position.
3. The pushing assembly 120 applies force to push the bag cage from the conveyor belt, and the bag cage slides down on the loading platform 301.
4. The transport assembly 300 is activated and the loading platform 301 is lowered with the lift slip assembly 303.
5. When the loading platform 301 is lowered to a predetermined height, the trip discharge kit 310 is triggered, and the platform 301 is tilted.
6. The bag cage framework slides off the inclined loading platform 301 into the top layer of the storage device 200.
7. Starting a top layer conveying belt to convey the bag cage framework to the inner side, and repeating each layer.
2. The method for automatically outputting the bag cage framework comprises the following steps:
1. the conveyor belts on the uprights on both sides in the storage device 200 are tightened to form a surface layer tilt, and the framework slides toward the output end.
2. And starting the conveying belt to convey the bag cage framework to the output end.
3. The loading platform 301 of the conveying assembly 300 is lifted to the height of the conveying surface of the bag cage framework at the output end of the storage device 200.
4. The bag cage framework slides from the storage device 200 onto the loading platform 301.
5. The transport assembly 300 is actuated and the loading platform 301 is moved to the conveyor height of the transport assembly 100.
6. The bag cage framework slides onto the conveyor belt of the conveyor assembly 100 and is conveyed away by the conveyor assembly 100.

Claims (11)

1. Automatic three-dimensional intelligent storage equipment of bag cage skeleton, its characterized in that includes:
a transmission device (100) for receiving or outputting the bag cage skeleton;
a storage device (200) for storing the bag cage skeleton;
the conveying device (100) comprises a belt conveying assembly (110) used for conveying the bag cage framework, a pushing assembly (120) arranged on one side of the conveying belt and used for pushing the bag cage framework away from the conveying belt, and a conveying assembly (300) used for conveying the bag cage framework from the conveying device to the storage device;
the conveying assembly (300) comprises a carrying platform (301), a platform supporting frame body (302) for supporting the carrying platform, a lifting sliding sleeve (303) for lifting the carrying platform, a power transmission mechanism (304) for providing lifting power and a travel discharging sleeve (310) for tilting a discharging framework;
the storage device (200) comprises a frame (11), a plurality of groups of rotating shafts (132) arranged on the frame and a conveying belt (135) arranged on the rotating shafts;
the frame comprises a bottom (12) and a framework consisting of upright posts (13);
the rotating shaft (132) is arranged in the mounting hole (131) on the upright post through a bearing;
the conveyer belt (135) on each group of rotating shafts can be retracted, the framework is lifted in a tightening state, and the framework is dropped in a loosening state.
2. The bag cage framework automatic three-dimensional intelligent storage device according to claim 1, wherein the retraction and release of the conveying belt is realized through an actuating mechanism (20) arranged on one side of the frame.
3. The bag and cage framework automatic three-dimensional intelligent storage apparatus according to claim 2, characterized in that the actuator (20) is a multi-joint mechanism comprising:
the rolling device is arranged at the bottom of the frame;
a rope (22) with one end connected to the winding device and sequentially passing through a guide member arranged at the bottom of the frame;
the guy cable connecting piece (21) is arranged at the top of the frame and used for tensioning the conveying belt and is connected with the other end of the guy cable (22);
and the joint limiting mechanisms (24) are arranged on two sides of each joint of the actuating mechanism and used for limiting the opening and closing angles of the joints.
4. A bag cage skeleton automatic three-dimensional intelligent storage apparatus according to claim 3, characterized in that each hinge of the actuator (20) is provided with a torsion spring for automatic resetting when empty.
5. The bag cage framework automatic three-dimensional intelligent storage apparatus of claim 1, wherein the mounting holes (131) are height-adjustable to form an inclined conveying surface layer.
6. The bag cage framework automatic three-dimensional intelligent storage device according to claim 1, wherein power transmission is achieved between the platform support frame body (302) and the power transmission mechanism (304) through tooth segment meshing.
7. The bag cage framework automatic stereoscopic intelligent storage device according to claim 1, wherein the travel dump kit (310) comprises:
a height-adjustable long rod (308) penetrating the two sets of lifting and sliding sleeve members (303);
an upward extending interference piece (309) fixed at the middle section of the long rod (308);
the long rod (308) can slide between the lifting sliding sleeve (303) and can be locked at a set height.
8. A fully automated access method using the apparatus of any one of claims 1-7, comprising the steps of:
s1, placing a bag cage framework to be stored on a belt conveying assembly (110) of a conveying device (100);
s2, conveying the bag cage framework to the pushing assembly (120) by the belt conveying assembly (110);
s3, pushing the bag cage framework out of the belt conveyor assembly (110) by the pushing assembly (120);
s4, a lifting mechanism (303) in the conveying assembly (300) drives the carrying platform (301) to be lifted, and the platform supporting frame body (302) drives the carrying platform to move to the position right above the storage device (200) through tooth segment meshing;
s5, applying elastic interference force by a stroke unloading mechanism (310) in the conveying assembly (300) to detach the bag cage framework from the front end of the loading platform (301);
s6, the conveyor belts (135) at the corresponding levels of the storage device (200) are tightened to support the stored bag cage framework;
s7, after the unloading is finished, the lifting mechanism (303) drives the carrying platform (301) to descend, and the conveying assembly (300) returns to the initial position;
when the bag cage framework is taken out, the automatic output can be realized by executing the opposite steps.
9. The fully automated storage and retrieval method of claim 8, wherein the interference force exerted by the trip release mechanism (310) is adjustable.
10. The fully automatic access method of claim 8, wherein the tightening force of the conveyor belt (135) of the storage device (200) is adjustable according to the weight and size of the bag cage skeleton.
11. The fully automatic storing and taking method according to claim 8, wherein in the step (3), the pushing assembly specifically adopts a linear motor driven push rod structure, the push rod is kept in a horizontal state in the pushing process, and is matched with a limit switch, and the push rod is automatically retracted after the framework is completely pushed away from the conveying belt.
CN202311336596.8A 2023-10-16 2023-10-16 Bag cage framework automatic three-dimensional intelligent storage equipment and full-automatic storage and taking method Pending CN117326243A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117864653A (en) * 2024-03-12 2024-04-12 泰州市中盛机电有限公司 Film rack based on articulated can adjust

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117864653A (en) * 2024-03-12 2024-04-12 泰州市中盛机电有限公司 Film rack based on articulated can adjust
CN117864653B (en) * 2024-03-12 2024-05-31 泰州市中盛机电有限公司 Film rack based on articulated can adjust

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