CN117179052B - Freeze-dried infant yoghurt dissolved bean manufacturing method and forming equipment - Google Patents
Freeze-dried infant yoghurt dissolved bean manufacturing method and forming equipment Download PDFInfo
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- CN117179052B CN117179052B CN202311224496.6A CN202311224496A CN117179052B CN 117179052 B CN117179052 B CN 117179052B CN 202311224496 A CN202311224496 A CN 202311224496A CN 117179052 B CN117179052 B CN 117179052B
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Landscapes
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Abstract
The invention belongs to the technical field of preparation of yoghurt and beans, and particularly relates to a preparation method and a forming device of freeze-dried infant yoghurt and beans. The invention can effectively obtain the yogurt which is rich in edible probiotics for infants, pure in taste, free of acetic acid feeling, high in nutrition content, easy for infants to absorb nutrition, loose in taste, and capable of dissolving beans, free taking and placing of the die and export of materials are realized by means of forming equipment with high automation degree, convenience is provided for development of subsequent freeze-drying work, the working process is improved, the economic benefit of factory production is ensured, and the invention is suitable for large-scale popularization and use.
Description
Technical Field
The invention belongs to the technical field of preparation of yoghurt-dissolved beans, and particularly relates to a preparation method and forming equipment of freeze-dried infant yoghurt-dissolved beans.
Background
The yoghourt is a dairy product which takes milk as raw material, is sterilized by strict standard, is added with beneficial lactobacillus, is fermented and is cooled and filled. The yoghurt dissolved beans are food taking yoghurt and infant milk powder as main materials. The lactose in the milk product is mostly converted into lactic acid and other organic acids, thereby effectively reducing the occurrence of allergic reactions. Lactic acid is an important component of yoghurt, which not only gives the yoghurt a fresh and cool taste, but also forms a tender curd, which can inhibit the reproduction of harmful microorganisms, reduce the pH of intestinal tracts, promote gastrointestinal motility and secretion of digestive juice, improve the absorption rate of minerals, and check diarrhea and resist viruses. Thus, infants who refuse to drink milk powder and who are lactose intolerant can eat yogurt.
With the continuous improvement of the living standard of people, the total diet intake is gradually rationalized and nourished, and especially for infants, the growth and development of the infants are more critical; at present, the yogurt in the market is mostly fermented by lactobacillus delbrueckii subspecies bulgaricus and streptococcus thermophilus, or is prepared by adding other auxiliary strains based on the two strains and further fermenting, meanwhile, the yogurt fermented by the infant strain often contains acetic acid, so that the flavor of the product is poor, proper infant edible strains need to be screened out, and reasonable matching proportion is needed to reduce the generation of non-lactic acid, that is, the yogurt-dissolved bean product prepared based on the above is also prepared by using the common yogurt, and is not suitable for infants; in addition, aiming at the preparation and forming process of the existing yoghurt and beans, each processing step is relatively complex and tedious, and the manual participation rate in the processing process is high, so that the automation degree of a factory building about the production and processing process of the yoghurt and beans is low, the investment of manpower and time cost is high, and the economic benefit in the factory building is influenced.
Disclosure of Invention
Aiming at the technical problems that the prior yoghurt-soluble beans are not suitable for infants, the invention provides a freeze-dried infant yoghurt-soluble bean manufacturing method and forming equipment which are reasonable in design, simple in structure, convenient to process, capable of effectively obtaining the yoghurt which is rich in infant edible probiotics and has pure taste and no acetic acid feeling, high in nutrition content, capable of effectively reducing the content of additives, easy for nutrition absorption of infants, loose in taste, and capable of fully meeting the infant eating requirements, and meanwhile, by means of automatic production equipment, realizing the feeding of materials into a mould and ensuring the effective performance of subsequent production and processing work.
In order to achieve the aim, the technical scheme adopted by the invention is a method for preparing freeze-dried infant yoghurt and a forming device, which comprises a primary ingredient, a secondary ingredient, yoghurt and bean preparation forming and freeze-drying technology, wherein the substances required by the primary ingredient comprise fresh cow milk, trehalose and edible strains, and the method comprises the following preparation steps:
S1, heating fresh cow milk to 45-50 ℃, adding 8-10% of trehalose, stirring for 10-15min, and homogenizing under the condition of 30-50 MPa;
S2, heating the material to 75 ℃ by adopting a pasteurization method, maintaining the temperature for 300S, and then cooling to 35-39 ℃;
s4, adding infant edible strains, stirring for 10-15min to a uniform state, performing static fermentation for 10-20h, and stopping fermentation after the acidity reaches 70 ℃;
s5, cooling to 2-6 ℃, and after-ripening for 12-24 hours to prepare a yoghurt-soluble bean semi-finished product rich in edible strains;
the secondary ingredients comprise prepared yoghurt-bean semi-finished product, protein powder, fruits, fructooligosaccharides, DHA and nutrients, and the preparation method comprises the following steps:
S6, uniformly mixing substances according to the proportion of 60-80% of the yoghurt-soluble bean semi-finished product, 3-10% of protein powder, 5-10% of fruits, 0.5-1% of fructo-oligosaccharides, 0.5-1% of DHA and 0.5-1% of nutrients, and standing and hydrating for 60-90min to obtain the yoghurt-soluble bean finished product;
the preparation and molding of the yoghurt dissolved beans comprise the following preparation steps:
S7, feeding and outputting the yoghurt bean dissolving molds one by utilizing a feeding vibration disk;
S8, clamping the yogurt dissolving bean die by using a die feeding mechanism, placing the yogurt dissolving bean die in a turntable mechanism, and controlling the turntable mechanism to operate so that the yogurt dissolving bean die rotates towards a position close to a discharging mechanism of the yogurt dissolving bean;
S9, conveying the yogurt-dissolved bean finished product materials into a blanking mechanism in advance for precooling, and controlling the blanking mechanism to operate so that the yogurt-dissolved bean finished product materials are added into a yogurt-dissolved bean die one by one;
S10, driving a yogurt bean dissolving die containing yogurt bean dissolving finished product materials to pass through a cold-preserving area along with the operation of a turntable mechanism, and ensuring that the yogurt bean dissolving finished product materials are in a semi-molding state;
s11, when the turntable mechanism rotates out of the cold insulation area and rotationally moves to the position of the die taking-out mechanism, controlling the die taking-out mechanism to operate, and clamping the yogurt bean dissolving die onto the tray;
s12, controlling an ejection mechanism to eject a tray carrying the yoghurt bean dissolving die so as to facilitate the development of subsequent processing procedures;
The freeze-drying technology comprises the following preparation steps:
S13, quick-freezing the tray carrying the target slurry for 20min at the temperature of minus 40 ℃, standing for 6h at the temperature of minus 20 ℃, naturally puffing the quick-frozen product, deep-freezing for 6h in a freeze-drying bin at the temperature of minus 30 ℃, vacuum drying, controlling the vacuum degree in the freeze-drying bin to be less than or equal to 50pa, and freeze-drying the target slurry at the temperature of minus 45 ℃ to minus 50 ℃ in an environment with the cold trap temperature of minus 50 ℃ to obtain the infant freeze-dried yoghurt with the water content of less than 5%.
Preferably, the edible strain in the step 4 includes one or more of lactobacillus fermentum CECT5716, lactobacillus acidophilus NCFM, lactobacillus rhamnosus MP108, lactobacillus rhamnosus GG, lactobacillus rhamnosus HN001 and lactobacillus reuteri DSM 17938.
Preferably, the protein powder in the step6 is milk protein powder or whey protein powder, the fruits are apples, bananas and the like, and the nutrients comprise minerals such as calcium, iron, zinc and the like, and vitamins such as vitamin A, vitamin B and the like.
Preferably, one side of the feeding vibration disc is provided with a box, a guide frame is arranged at the corner of the box, which is close to the output end of the feeding vibration disc, the die feeding mechanism comprises an L-shaped frame, the upper end of the L-shaped frame is provided with a transverse moving assembly, the transverse moving assembly is provided with a vertical moving assembly, the vertical moving assembly is provided with a feeding claw for clamping the yogurt and dissolving bean die to finish feeding, and a jacking assembly for jacking the yogurt and dissolving bean die is arranged below one end of the guide frame.
Preferably, the turntable mechanism comprises a driven shaft, a driving shaft is arranged on one side of the driven shaft, a rotating disc is arranged at the upper end of the driven shaft, bearing cylinders for bearing the yogurt bean dissolving molds are arranged at corners of the rotating disc, and the four bearing cylinders are arranged in parallel to form a group and uniformly distributed at corners of the rotating disc.
Preferably, the blanking mechanism comprises a longitudinal travelling mechanism, a lifting adjusting mechanism is arranged above the longitudinal travelling mechanism, a mounting frame is arranged on one side of the lifting adjusting mechanism, a bearing frame which is in T-shaped design is obliquely arranged on one side of the mounting frame close to the turntable mechanism, a refrigerating cylinder is arranged in the bearing frame, a feeding pipe is arranged on one side of the periphery of the refrigerating cylinder, a discharging nozzle is arranged at the lower end of the refrigerating cylinder, and a stirring discharging assembly is arranged in the refrigerating cylinder.
Preferably, the stirring discharging assembly comprises a mounting shell and a connecting shell, wherein the mounting shell is in a T-shaped design, a first bearing is arranged in the mounting shell, a discharging rotating rod is arranged in the first bearing, a spiral blade is arranged at the lower end of the discharging rotating rod, a guide pipe is arranged at the lower end of the refrigerating cylinder and corresponds to the spiral blade and a discharging nozzle respectively, a second bearing is arranged at the lower end of the connecting shell, a sleeve is arranged in the second bearing, a driven disc is arranged at the periphery of the upper end of the sleeve, a driving disc is arranged on a bearing frame on one side of the driven disc, a connecting frame is arranged at the periphery of the lower end of the sleeve, and stirring blades are arranged at the periphery of the connecting frame.
Preferably, the die taking-out mechanism comprises a concave frame, a carrying disc is arranged at the upper end of the concave frame, a plurality of trays are arranged side by side in the carrying disc, a placing groove which is convenient for placing the yogurt bean dissolving die is formed in each tray, a vertical plate is arranged on one side of the concave frame, a movable taking-out and placing assembly is arranged below the upper end of the vertical plate, a taking-out and placing air cylinder is arranged at the lower end of the movable taking-out and placing assembly, and four discharging claws are arranged at the output end of the taking-out and placing air cylinder side by side.
Preferably, two square grooves are symmetrically formed in corners of one side of the carrying disc, a sliding groove is formed in the lower portion of the carrying disc far away from the ejection mechanism, an ejector disc cylinder is arranged at the lower end of the carrying disc, a top plate matched with the sliding groove is arranged at the output end of the ejector disc cylinder, the ejection mechanism comprises an ejection cylinder positioned on one side of the carrying disc close to the turntable mechanism, and a push plate is arranged at the output end of the ejection cylinder and corresponds to the square grooves.
Compared with the prior art, the invention has the advantages and positive effects that,
1. The preparation method and the forming equipment of the freeze-dried infant yoghurt dissolved beans can effectively obtain the yoghurt which is rich in infant edible probiotics and has pure taste and no acetic acid feeling, has high nutrition components, effectively reduces the content of additives, is easy for the nutrition absorption of infants, has loose taste and fully meets the edible requirements of the infants;
2. The provided forming equipment is high in automation degree, free feeding of the die, feeding after material pre-feeding and overall taking out and containing of the die carrying the material are realized, preconditions are provided for the subsequent development of the freeze-drying working process of the product, time and labor cost are saved to a certain extent, the working process is fully improved, and the economic benefit of factory production is guaranteed.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic flow chart of a method of manufacturing according to the present invention
FIG. 2 is a schematic diagram of a molding apparatus according to the present invention;
FIG. 3 is a schematic view of a molding apparatus according to another embodiment of the present invention;
FIG. 4 is a side view of the structure of the molding apparatus provided by the present invention;
FIG. 5 is a schematic structural view of a mold feeding mechanism;
FIG. 6 is a schematic structural view of a blanking mechanism;
FIG. 7 is a partial internal elevational view of the mixing and discharging assembly;
FIG. 8 is a schematic structural view of a mold extraction mechanism;
FIG. 9 is a schematic view of the mold extraction mechanism from the bottom;
In the above figures, 1, a box body; 2. a feeding vibration disc; 21. yogurt dissolving bean mold; 3. a guide frame; 4. a die feeding mechanism; 41. an L-shaped frame; 42. a lateral movement assembly; 43. a vertical movement assembly; 44. a feeding claw; 45. jacking up the assembly; 5. a turntable mechanism; 51. a driven shaft; 52. a driving shaft; 53. a rotating disc; 54. a carrying cylinder; 6. a blanking mechanism; 61. a longitudinal travel mechanism; 62. a lifting adjusting mechanism; 63. a mounting frame; 64. a carrier; 65. a refrigeration cylinder; 651. a feed pipe; 652. a discharge nozzle; 653. a guide tube; 7. a stirring discharging component; 71. a mounting shell; 72. a connection housing; 73. a first bearing; 74. a discharging rotating rod; 741. a helical blade; 75. a second bearing; 76. a sleeve; 77. a driven plate; 78. a driving disk; 79. a connecting frame; 791. stirring blades; 8. a mold take-out mechanism; 81. a concave frame; 82. a carrier plate; 821. a square groove; 822. a chute; 83. a tray; 831. a placement groove; 84. a vertical plate; 85. moving the picking and placing assembly; 86. taking and placing an air cylinder; 87. a blanking claw; 88. a top disk cylinder; 881. a top plate; 9. an ejection mechanism; 91. an ejection cylinder; 92. a push plate.
Detailed Description
In order that the above objects, features and advantages of the application will be more clearly understood, a further description of the application will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present application and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced otherwise than as described herein, and therefore the present invention is not limited to the specific embodiments of the disclosure that follow.
The embodiment is shown in fig. 1, and the preparation method and the forming equipment of the freeze-dried infant yoghurt comprise a primary ingredient, a secondary ingredient, the preparation forming of the yoghurt and the freeze-drying technology, wherein the substances required by the primary ingredient comprise fresh cow milk, trehalose and edible strains, and the preparation method comprises the following preparation steps:
S1, heating fresh cow milk to 45-50 ℃, adding 8-10% of trehalose, stirring for 10-15min, and homogenizing under the condition of 30-50 MPa;
S2, heating the material to 75 ℃ by adopting a pasteurization method, maintaining the temperature for 300S, and then cooling to 35-39 ℃;
s4, adding infant edible strains, stirring for 10-15min to a uniform state, performing static fermentation for 10-20h, and stopping fermentation after the acidity reaches 70 ℃;
s5, cooling to 2-6 ℃, and after-ripening for 12-24 hours to prepare a yoghurt-soluble bean semi-finished product rich in edible strains;
The concrete description is as follows: for the added edible fungus, most of lactose in cheese target slurry can be converted into lactic acid by matching with a subsequent fermentation preparation process, so that lactose intolerance problem generated after infants eat the cheese target slurry is reduced; that is, the yogurt dissolved bean product which is rich in the infant edible probiotic bacterial strain after fermentation is prepared by one-time dosing, the blank that the existing market lacks infant edible bacterial strain cheese is made up, the yogurt dissolved bean selection surface for infant eating is wider, and the purchasing requirement of people is met;
The substances required by the secondary ingredients comprise prepared yoghurt-bean semi-finished products, protein powder, fruits, fructooligosaccharides, DHA and nutrients, and the preparation method comprises the following steps:
S6, uniformly mixing substances according to the proportion of 60-80% of the yoghurt-soluble bean semi-finished product, 3-10% of protein powder, 5-10% of fruits, 0.5-1% of fructo-oligosaccharides, 0.5-1% of DHA and 0.5-1% of nutrients, and standing and hydrating for 60-90min to obtain the yoghurt-soluble bean finished product;
The concrete description is as follows: for the added fruits, the vitamin content in the yoghurt dissolved bean product can be enriched, and for the addition of different types of fruits, the dissolved beans with different types and tastes can be provided, so that the selection surface for people is wider; for the added protein powder component, the added protein powder plays a role in supplementing nutrients to a certain extent, and for the added DHA component, DHA can promote vision development, reduce occurrence of myopia and amblyopia when being eaten by infants, that is, the nutritional components in the yogurt dissolved bean material prepared after secondary dosing are further improved, cheese types are rich, taste is loose and easy to absorb, the acquisition of each nutritional substance in the growth and development process of the infants is met, and meanwhile, the addition of additive amount, such as colloid thickener and the like, is reduced to a certain extent, so that the edible safety is ensured, and the healthy growth of the infants is ensured;
the preparation and shaping of the yoghurt dissolved beans comprises the following preparation steps:
S7, feeding and outputting the yoghurt-dissolving bean molds 21 one by utilizing the feeding vibration disk 2;
s8, clamping the yogurt dissolving bean die 21 by using a die feeding mechanism 4, placing the yogurt dissolving bean die 21 in a turntable mechanism 5, and controlling the turntable mechanism 5 to operate so that the yogurt dissolving bean die 21 rotates towards a position close to a discharging mechanism 6 of yogurt dissolving beans;
S9, conveying the yogurt-dissolved bean finished product materials into a blanking mechanism 6 in advance for precooling, and controlling the blanking mechanism 6 to operate so that the yogurt-dissolved bean finished product materials are added into a yogurt-dissolved bean die 21 one by one;
S10, along with the operation of the turntable mechanism 5, driving a yoghurt and bean dissolving die 21 containing yoghurt and bean dissolving finished product materials to pass through a cold-preserving area, so as to ensure that the yoghurt and bean dissolving finished product materials are in a semi-forming state;
s11, when the turntable mechanism 5 rotates out of the cold insulation area and rotationally moves to the position of the die taking-out mechanism 8, controlling the die taking-out mechanism 8 to operate, and clamping the yogurt bean dissolving die 21 onto the tray 83;
S12, controlling an ejection mechanism 9 to eject a tray 83 carrying the yoghurt and bean dissolving die 21 so as to facilitate the development of subsequent processing procedures;
The concrete description is as follows: regarding the yogurt-dissolving soybean mold 21 used in the embodiment, the mold is cylindrical, a hole groove is formed in the lower end, so that convenience is provided for the subsequent jacking assembly 45 to jack up the mold, the feeding process of the mold is ensured, a feeding hole for facilitating the injection of yogurt-dissolving soybean milk is formed in the upper end, and materials are loaded, so that the finished product is formed; regarding the establishment of the cold-keeping area, the cold-keeping area comprises a cover body which can cover the mould placed on the turntable mechanism 5, the box body 1 is internally provided with refrigeration equipment in the prior art, such as refrigeration components in the most widely used refrigerator, specifically comprises a compressor, a condenser, an evaporator, a throttle valve and the like, and the working mode and the working principle of each component under the matched use are not repeated, so that the cold-keeping area can be effectively known to a person skilled in the art; the refrigerating area of the refrigerating equipment is positioned below the inner side of the cover body so as to create a good low-temperature environment, and the material has a good cold insulation effect when rotating to the area, thereby playing a certain role in promoting the subsequent molding of the material by adopting a freeze-drying technology; after the preparation of the yoghurt and the bean-dissolved finished product is completed, the slurry is put into a mould to be contained and provide a precondition for the subsequent molding preparation; further, the yogurt-dissolving bean mold 21 is put in the feeding vibration tray 2, the yogurt-dissolving bean molds 21 are output one by one and are in a vertically placed state, the feeding port is upward, the jacking component 45 is controlled to jack the molds up for a certain distance along with the molds being conveyed into the guide frame 3, the molds are grabbed one by the aid of the feeding claw 44 and placed in the bearing cylinder 54 on the turntable mechanism 5, along with the rotation operation of the turntable mechanism 5, when the molds pass through the feeding mechanism 6, the feeding components in the stirring and discharging component are controlled to operate, the pre-condensed materials are led out from the discharging nozzle 652 and enter the molds, the molds continue to rotate along with the turntable mechanism 5 after the materials are added one by one, the materials can be guaranteed to be still in a low-temperature state to a certain extent when the molds pass through the cold-keeping area, the materials are prevented from melting, the operation of the turntable mechanism 5 is controlled synchronously, the plurality of the feeding claws 87 are controlled to operate when the materials and the molds move to the mold taking and placing mechanism, the molds are clamped and placed in the tray 83, and the control mechanism is controlled to eject the tray 83 to provide convenience for the subsequent ejection operation; for the cooperation use among the device components, the mould taking and placing, the material guiding and the like are completed, the degree of automation is high, the working process is greatly improved, and the production, processing and use requirements are met;
the freeze-drying technology comprises the following preparation steps:
S13, quick-freezing a tray 83 carrying target slurry for 20min at the temperature of minus 40 ℃, standing for 6h at the temperature of minus 20 ℃ to naturally expand the quick-frozen product, deep-freezing for 6h in a freeze-drying bin at the temperature of minus 30 ℃, vacuum drying, controlling the vacuum degree in the freeze-drying bin to be less than or equal to 50pa, and freeze-drying the target slurry at the temperature of minus 45 ℃ to minus 50 ℃ in an environment with the cold trap temperature of minus 50 ℃ to obtain infant freeze-dried yoghurt dissolved beans with the water content of less than 5%;
Specific: the target slurry led out into the die through the automatic process is processed by adopting a freeze-drying technology, so that the nutrition components in the yoghurt and bean-dissolved product can be effectively locked, and the nutrition value of the product is up to 95%, so that the product has good nutrition value, thereby providing preconditions for better absorption of nutrition substances after the infant is eaten, and meeting the growth and development needs of the infant.
In order to effectively provide a yogurt dissolved bean product for fermentation of infant edible strains, the edible strains in the step 4 comprise one or more of lactobacillus mucilaginosus CECT5716, lactobacillus acidophilus NCFM, lactobacillus rhamnosus MP108, lactobacillus rhamnosus GG, lactobacillus rhamnosus HN001 and lactobacillus reuteri DSM17938, and the addition of the strains can enable the yogurt dissolved bean product to contain live infant edible strains, so that the yogurt dissolved bean product has good immunity enhancing performance, can inhibit the growth of harmful bacteria, thereby promoting beneficial bacteria, providing convenience conditions for organism regulation, and simultaneously, after fermentation, can effectively convert lactose into lactic acid to provide a good solution for reducing lactose intolerance problem after infant eating, and further ensure the safety in the yogurt eating process.
In order to ensure the comprehensiveness of the nutritional ingredients in the yogurt soluble bean product and enrich the variety and edible taste of the yogurt soluble bean product to a certain extent, the protein powder in the step 6 is milk protein powder or whey protein powder which has the effects of improving immunity and supplementing nutrition, and fruits such as apples and bananas are selected, and of course, the fruits which are selected for production and processing are diversified, including but not limited to the fruits provided by the embodiment, can be one type of fruits, can also be a mixture of two or more fruits, and in addition, the adding mode of the fruits includes but not limited to the adding in the form of crushed pulp or the adding in the form of jam, the taste level of cheese is relatively increased for the adding in the form of pulp, and the uniformity degree in the mixing preparation process of target pulp can be ensured for the adding in the form of jam, so that the absorption of the nutritional substances is facilitated; the nutrients comprise minerals such as calcium, iron, zinc and the like, vitamins such as vitamin A, vitamin B and the like, and for the added nutrients, mineral elements required by growth and development can be provided for infants, and the vitamin and the like can be added to provide vitamin elements required by growth and development for infants.
As shown in fig. 2, 3, 4, 5, 6, 7, 8 and 9, a forming device applied under the method for preparing the freeze-dried infant yoghurt dissolved beans is also provided:
In order to ensure the rationality and the integrality of the device equipment establishment, one side of the feeding vibration disk 2 is provided with a box body 1, the corner of the box body 1 close to the output end of the feeding vibration disk 2 is provided with a guide frame 3, the die feeding mechanism 4 comprises an L-shaped frame 41, the upper end of the L-shaped frame 41 is provided with a transverse moving assembly 42, the transverse moving assembly 42 is provided with a vertical moving assembly 43, the vertical moving assembly 43 is provided with a feeding claw 44 for clamping the yogurt bean dissolving die 21 to finish feeding, and a jacking assembly 45 for jacking the yogurt bean dissolving die 21 is arranged below one end of the guide frame 3, and is specifically described as follows: the box body 1 and the feeding vibration disc 2 are arranged in parallel, the turntable mechanism 5 is positioned on the box body 1 and is in the same direction with the feeding vibration disc 2, the die feeding mechanism 4 is arranged between the guide frame 3 and the turntable mechanism 5, the blanking mechanism 6 is positioned on one side of the box body 1 and is close to the turntable mechanism 5, the die taking-out mechanism 8 is arranged on the other side of the turntable mechanism 5 and is positioned on the diagonal line of the box body 1, the cold insulation area is positioned between the blanking mechanism 6 and the die taking-out mechanism 8, and cold insulation treatment is carried out on materials in the yoghurt bean dissolving die 21, so that preconditions are provided for subsequent molding preparation; further, the feeding vibration disc 2 is a conventional mature technical means, in this embodiment, the effect of the feeding vibration disc is to arrange the yogurt bean dissolving die 21 to a vertically placed state for guiding out, so as to provide convenience for carrying subsequent materials, for specific working principles and working modes of the feeding vibration disc, those skilled in the art can effectively know that the composition of the transverse moving assembly 42 includes a concave carrier plate, two sliding strips are arranged on the inner side of the carrier plate, a moving block is arranged on the sliding strips, a cylinder for driving the moving block to move freely is arranged at one end of the concave carrier plate, so as to provide convenience for position adjustment of the vertical moving assembly 43, wherein the setting mode of the vertical moving assembly 43 is the same as that of the transverse moving assembly 42, and only the position adjustment of the assembly is completed in the vertical direction, so that the transverse moving assembly 42 can drive the vertical moving assembly 43 to move between the guide frame 3 and the turntable mechanism 5, so as to provide convenience for feeding of the die; regarding the design of the feeding claw 44, the feeding claw comprises a finger cylinder and a clamping jaw arranged at the output end of the finger cylinder, and is matched with the mold, when the vertical moving assembly 43 operates, the position of the finger cylinder in the vertical direction is adjusted, when the finger cylinder is close to the position of the mold, the finger cylinder is controlled to operate, the clamping of the mold is completed, and then the mold is conveyed to the turntable mechanism 5, and the one-time picking and placing are completed; considering the positions of a plurality of yogurt bean dissolving molds 21 on the guide frame 3, in order to effectively ensure the realization of the clamping action, the jacking component 45 plays a role, and the concrete components of the yogurt bean dissolving mold comprise a cylinder vertically arranged on one side of the guide frame 3, the output end of the cylinder is provided with a push rod and penetrates through the guide frame 3, meanwhile, the upper end of the push rod is inserted into the lower end of the mold to prevent the push rod from falling, so that convenience is provided for clamping the feeding claw 44, and of course, when the jacking component 45 is in a non-use state, the upper end face of the push rod is flush with the lower end face of the inner side of the guide frame 3, the effective conveying of the mold is ensured, and the working process is improved.
In order to ensure that the yogurt bean dissolving die 21 finishes bearing the yogurt bean dissolving material in the rotating process and realizes taking out, so as to fully improve automation of the device in the running and using process, the turntable mechanism 5 comprises a driven shaft 51, one side of the driven shaft 51 is provided with a driving shaft 52, the upper end of the driven shaft 51 is provided with a rotating disc 53, the corner of the rotating disc 53 is provided with bearing cylinders 54 for bearing the yogurt bean dissolving die 21, and the four bearing cylinders 54 are arranged in parallel to form a group and uniformly distributed at the corner of the rotating disc 53, and specifically described as: a driving motor connected with a driving shaft 52 is arranged in the box body 1, gears can be arranged on the peripheries of the driven shaft 51 and the driving shaft 52, and the two gears are connected together by a chain, so that the stability of power output is ensured; the bearing drum 54 is internally provided with the adapting groove which is matched with the yogurt bean dissolving die 21, thereby providing convenience for stable placement of the die, preventing deviation of materials in the subsequent throwing process, in addition, considering that the bearing drum 54 needs to be placed one by one, the stability of the turntable mechanism 5 is also particularly important, the rotating disc 53 is internally provided with the positioning hole, the box body 1 corresponding to the positioning hole is provided with the positioning component with the same working principle and working mode as the jacking component 45, that is, when the loading process of the bearing drum 54 is carried out, the turntable mechanism 5 is switched to the static state through the motion state, the positioning component is controlled to operate and matched with the positioning hole, the limit of the position of the turntable mechanism 5 is completed, the phenomenon that the workpiece is placed due to the deviation in the motion state switching process of the turntable mechanism 5 is avoided, and the use functionality of the device is greatly improved.
In order to ensure that the prepared yoghurt and bean-dissolving material can be effectively conveyed into the yoghurt and bean-dissolving die 21, the blanking mechanism 6 comprises a longitudinal advancing mechanism 61, a lifting adjusting mechanism 62 is arranged above the longitudinal advancing mechanism 61, a mounting frame 63 is arranged on one side of the lifting adjusting mechanism 62, a bearing frame 64 which is in a T-shaped design is obliquely arranged on one side of the mounting frame 63 close to the turntable mechanism 5, a refrigerating cylinder 65 is arranged in the bearing frame 64, a feeding pipe 651 is arranged on one side of the periphery of the refrigerating cylinder 65, a discharging nozzle 652 is arranged at the lower end of the refrigerating cylinder 65, and a stirring discharging assembly 7 is arranged in the refrigerating cylinder 65, and is specifically described as follows: the longitudinal travelling mechanism 61 comprises a slide bar and an air cylinder, the lifting adjusting mechanism 62 is driven to move in the horizontal direction by the extension and contraction of the air cylinder, the lifting adjusting mechanism 62 comprises a vertically arranged slide bar and a lifting plate sleeved on the slide bar, the upper end of the slide bar is provided with a wash-resistant plate, the wash-resistant plate is provided with the air cylinder for driving the lifting plate to slide on the slide bar, thus, the free adjustment of the position of the refrigerating cylinder 65 is realized by the cooperation between the longitudinal travelling mechanism 61 and the lifting adjusting mechanism 62, convenience is provided for throwing the yoghurt bean material into a die, preconditions are provided for the forming of the yoghurt bean material, and the use functionality is strong; regarding the feeding pipe 651, the feeding pipe is communicated with the refrigerating cylinder 65, continuous conveying of materials is ensured according to the requirement, the shape of the end part of the discharging nozzle 652 can be freely set according to different use requirements, so that yogurt beans with different specifications and shapes can be extruded, and variety types are increased to a certain extent; regarding the refrigeration cylinder 65, in this embodiment, the refrigeration cylinder is used for providing a low-temperature environment for the materials put into the interior, and for pre-cooling the materials, and for providing convenience for putting the materials into the mold, the specific refrigeration working principle and working mode are similar to those of the rotary ice maker in the prior art, and the purpose is to pre-cool the yogurt soluble bean materials and make the yogurt soluble bean materials in a relatively condensed state, so that the materials are guided out smoothly, and the production, processing and use requirements are met.
In order to effectively ensure that the material stored in the refrigerating cylinder 65 is pre-cooled in the rotating process and is in a relatively solidified state similar to the state of ice cream in the prior art, so that the material is smoothly guided out, the stirring and discharging assembly 7 comprises a mounting shell 71 and a connecting shell 72 which are designed in a T shape, a first bearing 73 is arranged in the mounting shell 71, a discharging rotating rod 74 is arranged in the first bearing 73, a spiral blade 741 is arranged at the lower end of the discharging rotating rod 74, a guide tube 653 is arranged at the lower end of the refrigerating cylinder 65 and corresponds to the spiral blade 741 and a discharging nozzle 652 respectively, a second bearing 75 is arranged at the lower end of the connecting shell 72, a sleeve 76 is arranged in the second bearing 75, a driven disc 77 is arranged at the periphery of the upper end of the sleeve 76, be provided with driving disk 78 on the carrier 64 that is located driven plate 77 one side, wherein, utilize the hold-in range to connect between driving disk 78 and the driven plate 77, ensure the effective transmission of power, the lower extreme periphery of sleeve pipe 76 is provided with link 79, the periphery of link 79 is provided with stirring vane 791, wherein, still be provided with the stirring connecting rod between link 79 and the stirring vane 791, it can have people to set up freely according to different user demands, regarding stirring vane 791, it is close to one side corner department of refrigeration section of thick bamboo 65 can be set up right angle chamfer, and be the slope and set up, on the one hand provide convenience for the stirring of material, on the other hand can guide the material to fall towards the geometric center department of refrigeration section of thick bamboo 65, ensure the smoothness of follow-up ejection of compact work, the concrete description is: based on the installation of the mounting shell 71 and the first bearing 73, the discharging rotating rod 74 can rotate relative to the mounting shell, for the driving of the discharging rotating rod 74, a motor frame can be arranged on the bearing frame 64 opposite to the stirring discharging component 7, a driving motor is arranged on the motor frame, the output end of the driving motor is connected with the discharging rotating rod 74, when the driving motor operates, the discharging rotating rod 74 and the spiral blade 741 are driven to rotate, and then the material in the refrigerating cylinder 65 is driven to be led out through the guide pipe 653 and fall into the yoghurt dissolving die 21 through the discharging nozzle 652; based on the connection shell 72 and the second bearing 75, the sleeve 76 can rotate relative to the sleeve, and the inside of the sleeve is hollow, so that the fluency of the material discharging rotating rod 74 in the running rotating process is guaranteed, that is, the sleeve 76 can rotate relative to the second bearing 75 and drive the stirring blade 791 to rotate in the refrigerating cylinder 65, the stirring precooling of materials is realized, for the power input of the sleeve, a driving motor can be arranged at the lower end of one side of the bearing frame 64, the output end of the sleeve is connected with the driving disc 78, and after the power input acts on the driving disc 78, the driven disc 77 and the sleeve 76 are driven to rotate by virtue of the synchronous belt, so that the materials can be stirred, that is, the stirring part and the discharging part of the stirring discharging assembly 7 can respectively run and do not interfere with each other, and the specific condition to be completely eradicated is that the situation that the materials are prevented from being discharged in the stirring process, the use function of the device is guaranteed, and the use requirement is met.
In order to be convenient for realize taking out the acidophilus milk bean dissolving mould 21 that contains acidophilus milk bean dissolving material from carousel mechanism 5 to guarantee that follow-up processing work effectively goes on, mould take-out mechanism 8 includes spill frame 81, the upper end of spill frame 81 is provided with carrier plate 82, be provided with a plurality of trays 83 side by side in the carrier plate 82, set up the standing groove 831 that the acidophilus milk bean dissolving mould 21 of being convenient for placed in the tray 83, one side of spill frame 81 is provided with riser 84, the upper end below of riser 84 is provided with removes and gets and put subassembly 85, remove the lower extreme of getting and put subassembly 85 and be provided with gets the gas jar 86, get the output of gas jar 86 and be provided with four unloading claws 87 side by side, concretely speaking is: the vertical plate 84 is designed in an L shape, so that the set-up installation position of the movable taking and placing component 85 is above the carrying disc 82 and is located at the geometric center of the movable taking and placing component 85, so that the clamping work is effectively performed, for the set-up movable taking and placing component 85, the specific working principle and working mode of the movable taking and placing component are the same as those of the transverse moving component 42, the movable adjustment of equipment components is realized by utilizing the cooperation between the sliding strip and the air cylinder, the specific non-redundant description is omitted, for the taking and air discharging cylinder 86, the movable adjustment is performed in the horizontal direction under the drive of the movable taking and placing component 85, the position adjustment between the turntable mechanism 5 and the tray 83 is realized, so that the convenience condition is provided for the taking and placing of workpieces, and the installation plate convenient for the installation of the plurality of the discharging claws 87 is further arranged at the output end of the mounting plate convenient for the installation of the discharging claws 87, wherein for the specific working principle and the working mode of the discharging claw 87 are the same as those of the feeding claw 44, the holding and the yoghurt mold 21 is effectively completed, and the non-redundant description is omitted in the use process of the yoghurt: when the turntable mechanism 5 drives the yogurt dissolving bean die 21 containing yogurt dissolving bean materials to approach the position of the die taking mechanism 8, the movable taking and placing assembly 85 operates to drive the blanking claw 87 to move towards the position above the workpiece, after the position adjustment is accurate, the taking and placing cylinder 86 operates to complete clamping of the workpiece, then the turntable mechanism is controlled to move towards the position of the tray 83, adjustment and blanking of the position of the workpiece are completed, and effective performance of subsequent production and processing work is ensured.
In order to effectively finish taking and placing the tray 83 for containing the yogurt and bean dissolving die 21, two square grooves 821 are symmetrically formed at the corners of one side of the carrying tray 82, the size of the square grooves 821 corresponds to that of the tray 83, particularly, for the square grooves 821 far away from the ejection mechanism 9, the tray 83 is conveniently put into or pushed into the carrying tray 82 manually or by means of a mechanical arm, convenience is provided for the cooperation of the tray ejection cylinder 88 and the top plate 881 to eject the tray 83, convenience is provided for the ejection mechanism 9 to eject the tray 83 containing the yogurt and bean dissolving die 21, and the working process is improved; further, in order to effectively make the tray 83 approach to the position of the mold withdrawing mechanism 8, so that the yogurt-dissolving bean mold 21 carrying the yogurt-dissolving bean material is effectively placed on the tray 83, a chute 822 is formed in the lower portion of the carrier plate 82 far away from the ejection mechanism 9, a top plate cylinder 88 is arranged at the lower end of the carrier plate 82, and a top plate 881 adapted to the chute 822 is arranged at the output end of the top plate cylinder 88, which is specifically described as: an accommodating groove matched with the top plate 881 is formed in the inner side surface of one end of the carrying disc 82 far away from the ejection mechanism 9, namely, when the tray 83 enters the carrying disc 82 through the square groove 821, the top plate 881 is positioned at the position of the accommodating groove under the drive of the ejection disc cylinder 88, so that smoothness in the feeding process of equipment parts is ensured, when the ejection mechanism 9 ejects the tray 83 carrying the yogurt bean dissolving die 21, the ejection disc cylinder 88 operates and contracts to drive the tray 83 just placed to move towards the position of other trays 83, and the tray 83 on the outer side is pushed out of the position of the tray 83 to wait for carrying the yogurt bean dissolving die 21, so that smoothness in the production and processing processes is ensured, and the production and processing working process is ensured; the ejection mechanism 9 includes an ejection cylinder 91 located at a side of the carrier plate 82 near the turntable mechanism 5, and an output end of the ejection cylinder 91 is provided with a push plate 92, and corresponds to the square groove 821, specifically described as: the ejection cylinder 91 is arranged at the outer end of one side of the carrying disc 82 close to the ejection disc mechanism, when the yoghourt dissolving bean mould 21 containing the yoghourt dissolving bean material is placed on the tray 83 corresponding to the advancing direction of the output end of the ejection cylinder, the ejection cylinder 91 is controlled to extend, the tray 83 is gradually ejected from the square groove 821, and the position corresponding to the ejected tray 83 can be manually taken out or a conveyor belt which is connected with the tray can be arranged, so that the tray is guided out to the position of the next production and processing procedure, the effective proceeding of the subsequent production and processing work is ensured, and the use requirement of production and processing is met.
The present invention is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present invention without departing from the technical content of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims (3)
1. The utility model provides a freeze-dried infant's acidophilus milk soluble bean forming equipment, its characterized in that, including pay-off vibration dish, mould charging structure, unloading mechanism, carousel mechanism and mould take-out mechanism, one side of pay-off vibration dish is provided with the box, is close to the box corner of the output of pay-off vibration dish is provided with the guide frame, mould charging mechanism includes L shape frame, the upper end of L shape frame is provided with the lateral shifting subassembly, be provided with vertical shifting subassembly on the lateral shifting subassembly, be provided with the material loading claw that is used for pressing from both sides to get acidophilus milk soluble bean mould in order to accomplish the material loading on the vertical shifting subassembly, be located the below of guide frame one end is provided with the jack-up subassembly that is used for jack-up acidophilus milk soluble bean mould, unloading mechanism includes vertical travel mechanism, the top of vertical travel mechanism is provided with lift adjustment mechanism, one side of lift adjustment mechanism is provided with the mounting bracket, be close to one side of the mounting bracket of carousel mechanism is provided with the bearing bracket that is the design of T shape, be provided with the refrigeration section of thick bamboo in the bearing bracket, one side of the refrigeration section of thick bamboo periphery is provided with, be provided with the refrigeration section of thick bamboo, be provided with the blade in the refrigeration section of thick bamboo periphery, be provided with the leading-down tube is provided with the blade in the bearing bracket, the leading-up end is provided with the blade in the shell of a spiral shell, the shell is provided with the shell, the leading-screw shell is provided with the leading-down sleeve is provided with the leading-up end, the leading-down sleeve is provided with the leading end of a shell is provided with the leading-down sleeve, and is provided with the leading-out sleeve, and is provided with the leading end and is provided with the output end respectively, the lower extreme periphery of sheathed tube is provided with the link, the periphery of link is provided with stirring vane, mould take-out mechanism includes the spill frame, the upper end of spill frame is provided with the year dish, be provided with a plurality of trays side by side in the year dish, set up the standing groove that is convenient for sour milk to dissolve the beans mould and place in the tray, one side of spill frame is provided with the riser, the upper end below of riser is provided with removes and gets and put the subassembly, remove the lower extreme of getting and putting the subassembly and be provided with gets the gassing jar, get the output of putting the jar and be provided with four unloading claws side by side.
2. The freeze-dried infant yoghurt soy-bean dissolving forming device of claim 1, wherein the turntable mechanism comprises a driven shaft, a driving shaft is arranged on one side of the driven shaft, a rotating disc is arranged at the upper end of the driven shaft, bearing cylinders for bearing yoghurt soy-bean dissolving dies are arranged at corners of the rotating disc, and four bearing cylinders are arranged in parallel and uniformly distributed at corners of the rotating disc.
3. The freeze-dried infant yoghurt dissolving and shaping equipment as claimed in claim 2, wherein two square grooves are symmetrically formed at corners of one side of the carrying disc, a sliding groove is formed in the lower part of the carrying disc far away from the ejection mechanism, a top disc cylinder is arranged at the lower end of the carrying disc, a top plate matched with the sliding groove is arranged at the output end of the top disc cylinder, the ejection mechanism comprises an ejection cylinder positioned at one side of the carrying disc close to the turntable mechanism, and a push plate is arranged at the output end of the ejection cylinder and corresponds to the square grooves.
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| CN102424246A (en) * | 2011-08-29 | 2012-04-25 | 广东格兰仕集团有限公司 | Material disc of automatic material feeding device |
| CN209749790U (en) * | 2019-01-23 | 2019-12-10 | 罗时兆 | Automatic egg and milk bean dissolving extruder |
| CN109924258A (en) * | 2019-04-26 | 2019-06-25 | 福建利众诚食品有限公司 | The preparation process of the molten beans of Yoghourt |
| CN110065791A (en) * | 2019-05-27 | 2019-07-30 | 儒拉玛特自动化技术(苏州)有限公司 | A kind of automatic feed mechanism |
| CN110859220A (en) * | 2019-11-29 | 2020-03-06 | 湖北工业大学 | Yoghourt dissolving bean rich in yeast β -glucan and amino acid and preparation method thereof |
| CN112753767A (en) * | 2020-12-31 | 2021-05-07 | 青岛超劲生物科技有限公司 | Processing technology of freeze-dried yogurt dissolved beans |
| WO2023272828A1 (en) * | 2021-06-30 | 2023-01-05 | 南京昱晟机器人科技有限公司 | Automatic bolt feeding apparatus and positioning method therefor |
| CN215992535U (en) * | 2021-09-06 | 2022-03-11 | 江苏派乐滋食品有限公司 | Dissolve beans drawing of patterns equipment |
| CN114982900A (en) * | 2022-06-08 | 2022-09-02 | 日照长荣生物科技有限公司 | Freeze-dried fruit and vegetable rice cakes suitable for infants to invigorate spleen and nourish stomach and making method thereof |
| CN115281277A (en) * | 2022-08-05 | 2022-11-04 | 晋江华卫食品有限公司 | Chocolate cooling forming device for truffle chocolate and forming mode thereof |
| CN115385046A (en) * | 2022-09-16 | 2022-11-25 | 安徽博日生物科技有限公司 | Automatic feeding equipment for nucleic acid extraction tube and feeding method thereof |
| CN116717962A (en) * | 2023-07-12 | 2023-09-08 | 山东迪乐能食品科技有限公司 | Preparation method of infant freeze-dried biscuits |
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