CN116905167A - 一种高弹性免复合毛绒布的针织工艺 - Google Patents

一种高弹性免复合毛绒布的针织工艺 Download PDF

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CN116905167A
CN116905167A CN202310832831.4A CN202310832831A CN116905167A CN 116905167 A CN116905167 A CN 116905167A CN 202310832831 A CN202310832831 A CN 202310832831A CN 116905167 A CN116905167 A CN 116905167A
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knitting process
fiber
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康祥
朱平
马丽芳
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Jiangsu Yiruida Textile Technology Co
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Abstract

本发明公开了一种高弹性免复合毛绒布的针织工艺，涉及布料针织工艺技术领域。该高弹性免复合毛绒布的针织工艺，包括高弹性免复合毛绒布，所述高弹性免复合毛绒布包括以下质量百分比的成分组件：甲壳素纤维23‑28份。该高弹性免复合毛绒布的针织工艺，通过具有保湿、杀菌作用的甲壳素纤维、竹纤维、粘胶纤维以及莱赛尔纤维成为混纺纱之后，与聚乙烯醇缩甲醛纤维针织成的坯布，具有柔软、亲肤、杀菌以及保湿的作用；经过后整理中的保湿整理之后，进一步提高坯布的保湿的作用，使针织织物在多次水洗之后仍能保持优良的保湿功能，同时采用的纤维均为弹性纤维，取消纤维的改进，从而不会影响纤维本身的弹性，且针织工艺严密有序，使得毛绒布更具有弹性。

Description

一种高弹性免复合毛绒布的针织工艺
技术领域
本发明涉及布料针织工艺技术领域，具体为一种高弹性免复合毛绒布的针织工艺。
背景技术
毛绒布一般通过复合多个纤维或者改进相关纤维来完成锁毛的功能，这些方式都较为复杂，针织织物从纱线到成品的工艺流程为纺纱、针织、验布、裁剪、缝制、整烫以及检验；针织是指用织针将各种原料和品种的纱线构成线圈、再经串套连接成针织物的工艺过程；其中，成圈是针织的基本工艺，成圈的过程可以分为以下几个阶段：退圈、垫纱、弯纱、带纱、闭口、套圈、连圈、脱圈、成圈以及牵拉；根据生产工艺的不同，针织工艺又可分为经编工艺和纬编工艺；经编工艺是指用多根纱线同时沿布面的纵向(径向)顺序成圈；纬编是指用一根或多根纱线沿布面的横向(顺序成圈)；针织织物能在各个方向延伸，具有延伸性好、手感柔软、悬垂性好、弹性好、吸湿透气性好和抗皱性能佳的优点，因此广泛用于毛衫、手套、袜子、内衣等服饰面料。
现有技术的毛绒布一般通过复合多个纤维或者改进相关纤维来完成锁毛的功能，这些方式都较为复杂，且对于多种纤维的成本增加也是对于厂家的负担。
发明内容
针对现有技术的不足，本发明提供了一种高弹性免复合毛绒布的针织工艺，解决了上述背景技术中提出的问题。为实现以上目的，本发明通过以下技术方案予以实现：一种高弹性免复合毛绒布的针织工艺，包括高弹性免复合毛绒布，所述高弹性免复合毛绒布包括以下质量百分比的成分组件：甲壳素纤维23-28份；竹纤维28-32份；粘胶纤维4-8份；莱赛尔纤维6-8份；聚乙烯醇缩甲醛纤维1-6份；柔软剂1-4份；保湿整理剂1-3份；显色剂1-2份，包括以下生产步骤：
步骤一、选用甲壳素纤维、竹纤维、粘胶纤维以及莱赛尔纤维为原料，经过并条、粗纱以及细纱工序成为混纺纱，然后将混纺纱经过氧漂以及蒸纱处理后备用；
步骤二、将步骤一中处理后的混纺纱与聚乙烯醇缩甲醛纤维交织，得到坯布，其中，线圈长度为混纺纱120-130mm/100针，聚乙烯醇缩甲醛纤维90-100mm/100针；
步骤三、将步骤二中坯布进缸进行柔软处理，柔软处理条件为：浴比1：3，常温下，先调pH值至6，再在5min内加入柔软剂，运行10min后不水洗，直接出缸脱水；
步骤四、对步骤三中的坯布进行相应的显色操作；
步骤五、将坯布浸入保湿整理剂中，浴比为1:28，加热浸泡，然后进行烘干；
步骤六、步骤四中的坯布经过预定型、保湿整理、水洗、低温烘干以及复定型，得到针织织物。
优选的，所述步骤二中保湿整理剂为芦荟提取液25-35%、聚丙烯酰胺1-2%、茶皂素6-8%、羧甲基纤维素2-3%以及丝素蛋白1-2%。
优选的，所述步骤六中低温烘干的温度为20-35°C。
优选的，所述步骤五中在40-50°C的温度下，浸泡20-30min。
优选的，所述步骤五中的烘干温度为48-55°C，烘干时间为60-70min。
优选的，所述步骤四中的显色操作，显色50s-120s。
优选的，所述步骤二中的保湿整理剂为芦荟提取液25-35份、聚丙烯酰胺1-2份、茶皂素6-8份、羧甲基纤维素2-3份以及丝素蛋白1-2份。
优选的，所述步骤二中的保湿整理剂在原料以1000-2000r/min的速度混合均匀后制得。
本发明提供了一种高弹性免复合毛绒布的针织工艺。具备以下有益效果：
该高弹性免复合毛绒布的针织工艺，通过具有保湿、杀菌作用的甲壳素纤维、竹纤维、粘胶纤维以及莱赛尔纤维成为混纺纱之后，与聚乙烯醇缩甲醛纤维针织成的坯布，具有柔软、亲肤、杀菌以及保湿的作用；经过后整理中的保湿整理之后，进一步提高坯布的保湿的作用，使针织织物在多次水洗之后仍能保持优良的保湿功能，同时采用的纤维均为弹性纤维，取消纤维的改进，从而不会影响纤维本身的弹性，且针织工艺严密有序，使得毛绒布更具有弹性。
附图说明
图1为本发明流程示意图。
实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
实施例
一种高弹性免复合毛绒布的针织工艺，包括高弹性免复合毛绒布，所述高弹性免复合毛绒布包括以下质量百分比的成分组件：甲壳素纤维23份；竹纤维28份；粘胶纤维4份；莱赛尔纤维6份；聚乙烯醇缩甲醛纤维1份；柔软剂1份；保湿整理剂1份；显色剂1份，包括以下生产步骤：
步骤一、选用甲壳素纤维、竹纤维、粘胶纤维以及莱赛尔纤维为原料，经过并条、粗纱以及细纱工序成为混纺纱，然后将混纺纱经过氧漂以及蒸纱处理后备用；
步骤二、将步骤一中处理后的混纺纱与聚乙烯醇缩甲醛纤维交织，得到坯布，其中，线圈长度为混纺纱120-130mm/100针，聚乙烯醇缩甲醛纤维90-100mm/100针，步骤二中保湿整理剂为芦荟提取液25-35%、聚丙烯酰胺1-2%、茶皂素6-8%、羧，保湿整理剂在原料以1000-2000r/min的速度混合均匀后制得甲基纤维素2-3%以及丝素蛋白1-2%，保湿整理剂为芦荟提取液25-35份、聚丙烯酰胺1-2份、茶皂素6-8份、羧甲基纤维素2-3份以及丝素蛋白1-2份；
步骤三、将步骤二中坯布进缸进行柔软处理，柔软处理条件为：浴比1：3，常温下，先调pH值至6，再在5min内加入柔软剂，运行10min后不水洗，直接出缸脱水；
步骤四、对步骤三中的坯布进行相应的显色操作，显色操作的显色50s-120s；
步骤五、将坯布浸入保湿整理剂中，浴比为1:28，加热浸泡，然后进行烘干，步骤五中在40-50°C的温度下，浸泡20-30min，烘干温度为48-55°C，烘干时间为60-70min；
步骤六、步骤四中的坯布经过预定型、保湿整理、水洗、低温烘干以及复定型，得到针织织物，低温烘干的温度为20-35°C。
实施例
一种高弹性免复合毛绒布的针织工艺，包括高弹性免复合毛绒布，所述高弹性免复合毛绒布包括以下质量百分比的成分组件：甲壳素纤维25份；竹纤维25份；粘胶纤维5份；莱赛尔纤维7份；聚乙烯醇缩甲醛纤维4份；柔软剂3份；保湿整理剂2份；显色剂1份。
该高弹性免复合毛绒布的制造方法包括以下生产步骤：
步骤一、选用甲壳素纤维、竹纤维、粘胶纤维以及莱赛尔纤维为原料，经过并条、粗纱以及细纱工序成为混纺纱，然后将混纺纱经过氧漂以及蒸纱处理后备用；
步骤二、将步骤一中处理后的混纺纱与聚乙烯醇缩甲醛纤维交织，得到坯布，其中，线圈长度为混纺纱120-130mm/100针，聚乙烯醇缩甲醛纤维90-100mm/100针，保湿整理剂为芦荟提取液25-35%、聚丙烯酰胺1-2%、茶皂素6-8%、羧甲基纤维素2-3%以及丝素蛋白1-2%，保湿整理剂为芦荟提取液25-35份、聚丙烯酰胺1-2份、茶皂素6-8份、羧甲基纤维素2-3份以及丝素蛋白1-2份，保湿整理剂在原料以1000-2000r/min的速度混合均匀后制得；
步骤三、将步骤二中坯布进缸进行柔软处理，柔软处理条件为：浴比1：3，常温下，先调pH值至6，再在5min内加入柔软剂，运行10min后不水洗，直接出缸脱水；
步骤四、对步骤三中的坯布进行相应的显色操作，显色操作的显色50s-120s；
步骤五、将坯布浸入保湿整理剂中，在40-50°C的温度下，浸泡20-30min，浴比为1:28，加热浸泡，然后进行烘干，烘干温度为48-55°C，烘干时间为60-70min；
步骤六、步骤四中的坯布经过预定型、保湿整理、水洗、低温烘干以及复定型，得到针织织物，低温烘干的温度为20-35°C。
实施例
一种高弹性免复合毛绒布的针织工艺，包括高弹性免复合毛绒布，所述高弹性免复合毛绒布包括以下质量百分比的成分组件：甲壳素纤维23-28份；竹纤维32份；粘胶纤维8份；莱赛尔纤维8份；聚乙烯醇缩甲醛纤维6份；柔软剂4份；保湿整理剂3份；显色剂2份。
该高弹性免复合毛绒布的制造方法包括以下生产步骤：
步骤一、选用甲壳素纤维、竹纤维、粘胶纤维以及莱赛尔纤维为原料，经过并条、粗纱以及细纱工序成为混纺纱，然后将混纺纱经过氧漂以及蒸纱处理后备用；
步骤二、将步骤一中处理后的混纺纱与聚乙烯醇缩甲醛纤维交织，得到坯布，其中，线圈长度为混纺纱120-130mm/100针，聚乙烯醇缩甲醛纤维90-100mm/100针，保湿整理剂为芦荟提取液25-35%、聚丙烯酰胺1-2%、茶皂素6-8%、羧甲基纤维素2-3%以及丝素蛋白1-2%，保湿整理剂为芦荟提取液25-35份、聚丙烯酰胺1-2份、茶皂素6-8份、羧甲基纤维素2-3份以及丝素蛋白1-2份，保湿整理剂在原料以1000-2000r/min的速度混合均匀后制得；
步骤三、将步骤二中坯布进缸进行柔软处理，柔软处理条件为：浴比1：3，常温下，先调pH值至6，再在5min内加入柔软剂，运行10min后不水洗，直接出缸脱水；
步骤四、对步骤三中的坯布进行相应的显色操作，显色操作的显色50s-120s；
步骤五、将坯布浸入保湿整理剂中，40-50°C的温度下，浸泡20-30min，浴比为1:28，加热浸泡，然后进行烘干，烘干温度为48-55°C，烘干时间为60-70min；
步骤六、步骤四中的坯布经过预定型、保湿整理、水洗、低温烘干以及复定型，得到针织织物，低温烘干的温度为20-35°C。
该高弹性免复合毛绒布的针织工艺，通过具有保湿、杀菌作用的甲壳素纤维、竹纤维、粘胶纤维以及莱赛尔纤维成为混纺纱之后，与聚乙烯醇缩甲醛纤维针织成的坯布，具有柔软、亲肤、杀菌以及保湿的作用；经过后整理中的保湿整理之后，进一步提高坯布的保湿的作用，使针织织物在多次水洗之后仍能保持优良的保湿功能，同时采用的纤维均为弹性纤维，取消纤维的改进，从而不会影响纤维本身的弹性，且针织工艺严密有序，使得毛绒布更具有弹性。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (8)

1.一种高弹性免复合毛绒布的针织工艺，包括高弹性免复合毛绒布，其特征在于：所述高弹性免复合毛绒布包括以下质量百分比的成分组件：甲壳素纤维23-28份；竹纤维28-32份；粘胶纤维4-8份；莱赛尔纤维6-8份；聚乙烯醇缩甲醛纤维1-6份；柔软剂1-4份；保湿整理剂1-3份；显色剂1-2份，包括以下生产步骤：
步骤一、选用甲壳素纤维、竹纤维、粘胶纤维以及莱赛尔纤维为原料，经过并条、粗纱以及细纱工序成为混纺纱，然后将混纺纱经过氧漂以及蒸纱处理后备用；
步骤二、将步骤一中处理后的混纺纱与聚乙烯醇缩甲醛纤维交织，得到坯布，其中，线圈长度为混纺纱120-130mm/100针，聚乙烯醇缩甲醛纤维90-100mm/100针；
步骤三、将步骤二中坯布进缸进行柔软处理，柔软处理条件为：浴比1：3，常温下，先调pH值至6，再在5min内加入柔软剂，运行10min后不水洗，直接出缸脱水；
步骤四、对步骤三中的坯布进行相应的显色操作；
步骤五、将坯布浸入保湿整理剂中，浴比为1:28，加热浸泡，然后进行烘干；
步骤六、步骤四中的坯布经过预定型、保湿整理、水洗、低温烘干以及复定型，得到针织织物。
2.根据权利要求1所述的一种高弹性免复合毛绒布的针织工艺，其特征在于：所述步骤二中保湿整理剂为芦荟提取液25-35%、聚丙烯酰胺1-2%、茶皂素6-8%、羧甲基纤维素2-3%以及丝素蛋白1-2%。
3.根据权利要求1所述的一种高弹性免复合毛绒布的针织工艺，其特征在于：所述步骤六中低温烘干的温度为20-35°C。
4.根据权利要求1所述的一种高弹性免复合毛绒布的针织工艺，其特征在于：所述步骤五中在40-50°C的温度下，浸泡20-30min。
5.根据权利要求1所述的一种高弹性免复合毛绒布的针织工艺，其特征在于：所述步骤五中的烘干温度为48-55°C，烘干时间为60-70min。
6.根据权利要求1所述的一种高弹性免复合毛绒布的针织工艺，其特征在于：所述步骤四中的显色操作，显色50s-120s。
7.根据权利要求1所述的一种高弹性免复合毛绒布的针织工艺，其特征在于：所述步骤二中的保湿整理剂为芦荟提取液25-35份、聚丙烯酰胺1-2份、茶皂素6-8份、羧甲基纤维素2-3份以及丝素蛋白1-2份。
8.根据权利要求1所述的一种高弹性免复合毛绒布的针织工艺，其特征在于：所述步骤二中的保湿整理剂在原料以1000-2000r/min的速度混合均匀后制得。
CN202310832831.4A 2023-07-09 2023-07-09 一种高弹性免复合毛绒布的针织工艺 Pending CN116905167A (zh)

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