CN116574556B - 一种自行车链条润滑油及制备方法 - Google Patents
一种自行车链条润滑油及制备方法 Download PDFInfo
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 239000003755 preservative agent Substances 0.000 claims abstract description 36
- 230000002335 preservative effect Effects 0.000 claims abstract description 36
- 239000012188 paraffin wax Substances 0.000 claims abstract description 28
- 239000004203 carnauba wax Substances 0.000 claims abstract description 26
- HSEMFIZWXHQJAE-UHFFFAOYSA-N Amide-Hexadecanoic acid Natural products CCCCCCCCCCCCCCCC(N)=O HSEMFIZWXHQJAE-UHFFFAOYSA-N 0.000 claims abstract description 25
- NRWCNEBHECBWRJ-UHFFFAOYSA-M trimethyl(propyl)azanium;chloride Chemical compound [Cl-].CCC[N+](C)(C)C NRWCNEBHECBWRJ-UHFFFAOYSA-M 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000008213 purified water Substances 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 18
- 239000000203 mixture Substances 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 9
- 238000009835 boiling Methods 0.000 claims abstract description 3
- 239000006185 dispersion Substances 0.000 claims description 24
- WJRBRSLFGCUECM-UHFFFAOYSA-N hydantoin Chemical group O=C1CNC(=O)N1 WJRBRSLFGCUECM-UHFFFAOYSA-N 0.000 claims description 8
- 229940091173 hydantoin Drugs 0.000 claims description 8
- MPNXSZJPSVBLHP-UHFFFAOYSA-N 2-chloro-n-phenylpyridine-3-carboxamide Chemical compound ClC1=NC=CC=C1C(=O)NC1=CC=CC=C1 MPNXSZJPSVBLHP-UHFFFAOYSA-N 0.000 claims description 7
- WSDISUOETYTPRL-UHFFFAOYSA-N dmdm hydantoin Chemical compound CC1(C)N(CO)C(=O)N(CO)C1=O WSDISUOETYTPRL-UHFFFAOYSA-N 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 230000001050 lubricating effect Effects 0.000 abstract description 5
- 239000000428 dust Substances 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 20
- 230000000694 effects Effects 0.000 description 6
- 239000002199 base oil Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 235000019198 oils Nutrition 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000571 coke Substances 0.000 description 4
- 238000004939 coking Methods 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 2
- 235000011130 ammonium sulphate Nutrition 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- ZPWVASYFFYYZEW-UHFFFAOYSA-L dipotassium hydrogen phosphate Chemical compound [K+].[K+].OP([O-])([O-])=O ZPWVASYFFYYZEW-UHFFFAOYSA-L 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 2
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- CGFDSIZRJWMQPP-UHFFFAOYSA-N 2,3,5-trichlorobenzoic acid Chemical compound OC(=O)C1=CC(Cl)=CC(Cl)=C1Cl CGFDSIZRJWMQPP-UHFFFAOYSA-N 0.000 description 1
- UEJJHQNACJXSKW-UHFFFAOYSA-N 2-(2,6-dioxopiperidin-3-yl)-1H-isoindole-1,3(2H)-dione Chemical compound O=C1C2=CC=CC=C2C(=O)N1C1CCC(=O)NC1=O UEJJHQNACJXSKW-UHFFFAOYSA-N 0.000 description 1
- ZWADWCNJRBFZHS-UHFFFAOYSA-N 3-(dihydroxymethyl)-5,5-dimethylimidazolidine-2,4-dione Chemical compound CC1(C)NC(=O)N(C(O)O)C1=O ZWADWCNJRBFZHS-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- -1 alkyl zinc salt Chemical group 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical compound NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- SFNALCNOMXIBKG-UHFFFAOYSA-N ethylene glycol monododecyl ether Chemical compound CCCCCCCCCCCCOCCO SFNALCNOMXIBKG-UHFFFAOYSA-N 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- CGIGDMFJXJATDK-UHFFFAOYSA-N indomethacin Chemical compound CC1=C(CC(O)=O)C2=CC(OC)=CC=C2N1C(=O)C1=CC=C(Cl)C=C1 CGIGDMFJXJATDK-UHFFFAOYSA-N 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229940099259 vaseline Drugs 0.000 description 1
- 239000002569 water oil cream Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/16—Paraffin waxes; Petrolatum, e.g. slack wax
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/18—Natural waxes, e.g. ceresin, ozocerite, bees wax, carnauba; Degras
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/08—Amides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
- C10M2215/224—Imidazoles
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/16—Antiseptic; (micro) biocidal or bactericidal
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- C—CHEMISTRY; METALLURGY
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/76—Reduction of noise, shudder, or vibrations
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- Oil, Petroleum & Natural Gas (AREA)
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Abstract
本发明公开了一种自行车链条润滑油,包括以下重量组分:6‑15份棕榈酰胺丙基三甲基氯化铵、8‑10份棕榈蜡、12‑15份石蜡、0.1‑1份防腐剂和65‑75份纯化水;其制备方法包括以下步骤:S1,将棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡和防腐剂分散混匀,加热搅拌至完全熔化;S2,将纯化水加热至沸腾,再将步骤S1熔化后的混合物加入,搅拌,冷却,即得自行车链条润滑油;本发明的自行车链条润滑油润滑效果好,润滑时间久,具有不沾灰、无污染的特点。
Description
技术领域
本发明涉及润滑油技术领域,尤其涉及一种自行车链条润滑油及制备方法。
背景技术
润滑油一般用于减少运动部件表面间的摩擦,同时对机械设备具有冷却、密封、防腐、防锈、绝缘或清洗杂质等作用。主要分为基础油和添加剂,基础油是润滑油的重要成分,保证了润滑油的基础性能,而添加剂则改善基础油性能方面的缺陷。
目前基础油的组分大多为高沸点、高分子量烃类或非烃类混合物,而随着目前全球工业及企业在减少对环境污染的破坏,无污染成为润滑油领域亟需解决的技术问题。此外,润滑油同时兼具良好的粘度和流动性,以适应不同使用条件的需求,
公开号为CN104277895B的专利公开了一种链条润滑油及其制备方法,包括矿物油、石墨、凡士林、N-(2,6-二氧代-3-哌啶基)-邻苯二甲酰亚胺、2,3,5-三氯苯甲酸、1-(4-氯苯甲酰基)-5-甲氧基-2-甲基-1H-吲哚-3-乙酸、磷酸氢二钾、硫酸铵、月桂醇聚氧乙烯醚、抗磨剂、抗氧化剂和植物油,虽具备较好的润滑效果和粘度,但其组分包括植物油,极大地增加了制备成本。
公开号为CN104830414A的专利公开了一种链条润滑油,包括基础油、氢氧化钙、高温抗氧剂、硫磷伯仲烷基锌盐、硫化烷基酚钙、季戊四醇、乙酸正丁酯、二烷基二硫代氨基甲酸锌、石蜡、金属清净剂、金属极压抗磨剂和改性石墨、树脂以及二硫化钼,润滑时间久,但其所需原料试剂耗材多,添加剂复杂,同样不利于大规模生产。
公开号为CN1068933823A的专利公开了可改善润滑性能的链条润滑油,包括矿物油、石墨、氢氧化钙、硫磷伯仲烷基锌盐、二烷基二硫代氨基甲酸锌、磷酸氢二钾、硫酸铵、石蜡、二硫化钼、抗磨剂、抗氧化剂、苯三甲酸酯和聚油酸酯类,然而其采用金属极压抗磨剂,增加工艺环节,并且污染问题依然存在。
发明内容
有鉴于此,本发明的目的在于提供一种自行车链条润滑油及制备方法,解决了现有润滑油性能单一、持续效果短和易污染环境的问题。
为实现上述目的,本发明采用如下的技术方案:
一方面,本发明提出了一种自行车链条润滑油,包括如下组分:棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡、防腐剂和纯化水。
进一步优选地,按重量份数计,包括以下组分:6-15份棕榈酰胺丙基三甲基氯化铵、8-10份棕榈蜡、12-15份石蜡、0.5-1份防腐剂和65-75份纯化水。
进一步优选地,按重量份数计,包括以下组分:6份棕榈酰胺丙基三甲基氯化铵、10份棕榈蜡、15份石蜡、0.5份防腐剂和65份纯化水。
进一步优选地,所述防腐剂为乙内酰脲或1,3-二羟甲基-5,5-二甲基海因。
另一方面,本发明还提供一方面所述的自行车链条润滑油的制备方法,包括以下步骤:
S1,将棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡和防腐剂分散混匀,加热搅拌至完全熔化;
S2,将纯化水加热至沸腾,再将步骤S1熔化后的混合物加入,搅拌,冷却,即得自行车链条润滑油。
进一步优选地,所述步骤S1具体包括以下步骤:
S1,将棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡和防腐剂分散混匀,于90-95℃下加热1-2h,搅拌至完全熔化。
进一步优选地,所述步骤S2具体包括以下步骤:
S2,将纯化水加热至95-100℃,再将步骤S1熔化后的混合物加入,搅拌0.5-1h,冷却至20-25℃,即得自行车链条润滑油。
进一步优选地,步骤S1中的分散压力为55-65MPa;
进一步优选地,步骤S1中的分散压力为60MPa;
进一步优选地,步骤S1中的分散速率为3500-4500r/min,分散时间为0.5-1h。
本发明的自行车链条润滑油及制备方法,相对于现有技术具有以下有益效果:
(1)相比现有的润滑油组分,本发明选用了棕榈酰胺丙基三甲基氯化铵,比起传统季铵盐无法与阴离子活性剂复配的缺点,棕榈酰胺丙基三甲基氯化铵存在酰胺键,具有20个原子的疏水链长度较长,不但能与表面活性剂复配,并且具有较强亲水性,水溶性好;制备后在自行车链条上形成表面膜,因此能有效防油污,不沾灰;
(2)本发明引入了乙内酰脲防腐剂,高温下性质稳定,在水相与油水乳液中也保持抗菌性能,与棕榈酰胺丙基三甲基氯化铵的配合性好,继而有效防止自行车链条锈蚀,润滑持续效果久;
(3)本发明的自行车链条润滑油,组分原料易得,制备方法简单,润滑效果和粘度较好,还具有防噪音的特点。
具体实施方式
下面将结合本发明实施方式,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。
实施例1
一种自行车链条润滑油,包括以下组分:6kg棕榈酰胺丙基三甲基氯化铵、10kg棕榈蜡、15kg石蜡、0.5kg防腐剂和65kg纯化水,其中防腐剂为乙内酰脲。
其制备方法,包括以下步骤:
S1,将棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡和防腐剂分散混匀,分散压力为55MPa,分散速率为3500r/min,分散时间为1h,于90℃下加热2h,搅拌至完全熔化。
S2,将纯化水加热至95℃,再将步骤S1熔化后的混合物加入,搅拌0.5h,冷却至20℃,即得自行车链条润滑油。
实施例2
一种自行车链条润滑油,包括以下组分:15kg棕榈酰胺丙基三甲基氯化铵、8kg棕榈蜡、12kg石蜡、1kg防腐剂和75kg纯化水,其中防腐剂为乙内酰脲。
其制备方法,包括以下步骤:
S1,将棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡和防腐剂分散混匀,分散压力为65MPa,分散速率为4500r/min,分散时间为0.5h,于95℃下加热1h,搅拌至完全熔化。
S2,将纯化水加热至100℃,再将步骤S1熔化后的混合物加入,搅拌1h,冷却至25℃,即得自行车链条润滑油。
实施例3
一种自行车链条润滑油,包括以下组分:10kg棕榈酰胺丙基三甲基氯化铵、9kg棕榈蜡、13kg石蜡、0.6kg防腐剂和70kg纯化水,其中防腐剂为1,3-二羟甲基-5,5-二甲基海因。
其制备方法,包括以下步骤:
S1,将棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡和防腐剂分散混匀,分散压力为60MPa,分散速率为4000r/min,分散时间为0.8h,于93℃下加热1.5h,搅拌至完全熔化。
S2,将纯化水加热至98℃,再将步骤S1熔化后的混合物加入,搅拌0.8h,冷却至22℃,即得自行车链条润滑油。
实施例4
一种自行车链条润滑油,包括以下组分:6kg棕榈酰胺丙基三甲基氯化铵、8kg棕榈蜡、12kg石蜡、0.6kg防腐剂和65kg纯化水,其中防腐剂为1,3-二羟甲基-5,5-二甲基海因。
其制备方法,包括以下步骤:
S1,将棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡和防腐剂分散混匀,分散压力为65MPa,分散速率为4500r/min,分散时间为0.5h,于95℃下加热1h,搅拌至完全熔化。
S2,将纯化水加热至100℃,再将步骤S1熔化后的混合物加入,搅拌1h,冷却至25℃,即得自行车链条润滑油。
对照例1
一种自行车链条润滑油,与实施例1的区别在于,未加入棕榈酰胺丙基三甲基氯化铵。
对照例2
一种自行车链条润滑油,与实施例1的区别在于,未加入乙内酰脲防腐剂。
对照例3
一种自行车链条润滑油,与实施例1的区别在于,包括以下组分:6kg棕榈酰胺丙基三甲基氯化铵、10kg棕榈蜡、15kg石蜡、0.05kg防腐剂和65kg纯化水。
对照例4
一种自行车链条润滑油,与实施例1的区别在于,步骤S1分散压力为70MPa。
对照例5
一种自行车链条润滑油,与实施例1的区别在于,步骤S1分散速率为2500r/min。
将各实施例制备得到的润滑油进行性能测试,所得数据如表1,表2所示。
表1实施例1-4和对照例1-5润滑油的粘度测试
表2实施例1-4和对照例1-5润滑油的性能测试
项目 | 防锈时间(d) | 蒸发后油外观 |
实施例1 | 39 | 无焦,油稀 |
实施例2 | 38 | 无焦,油稀 |
实施例3 | 38 | 无焦,油稀 |
实施例4 | 36 | 无焦,油稀 |
对照例1 | 31 | 结焦 |
对照例2 | 22 | 结焦 |
对照例3 | 34 | 结焦 |
对照例4 | 32 | 无焦 |
对照例5 | 33 | 无焦 |
比较实施例1和对照例1,说明本申请选用棕榈酰胺丙基三甲基氯化铵,能有效降低粘度,保持润滑效果,同时高温结焦状况明显改善,有利于自行车链条保养;
比较实施例1和对照例2,说明本申请选用乙内酰脲防腐剂,不但能抑制菌体繁殖,使润滑油的润滑持续效果更久,还能与棕榈酰胺丙基三甲基氯化铵复配,改善润滑油粘度;
比较实施例1和对照例3,在乙内酰脲防腐剂添加量不足的情况下,可见抑制菌体繁殖效果不佳,复配效果欠佳,进而影响润滑油的使用性能。
比较实施例1和对照例4、5,说明采用本申请分散条件对步骤S1中的混合物分散效果更好,进而减少沉积物形成,有效延长润滑持续效果。
以上所述仅为本发明的较佳实施方式而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (5)
1.一种自行车链条润滑油及制备方法,其特征在于,包括如下组分:棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡、防腐剂和纯化水,所述防腐剂为乙内酰脲或1,3-二羟甲基-5,5-二甲基海因,
按重量份数计,包括如下组分:6-15份棕榈酰胺丙基三甲基氯化铵、8-10份棕榈蜡、12-15份石蜡、0.5-1份防腐剂和65-75份纯化水;
所述自行车链条润滑油的制备方法,包括以下步骤:
S1,将棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡和防腐剂分散混匀,加热搅拌至完全熔化;
S2,将纯化水加热至沸腾,再将步骤S1熔化后的混合物加入,搅拌,冷却,即得自行车链条润滑油;
所述步骤S1具体包括以下步骤:
S1,将棕榈酰胺丙基三甲基氯化铵、棕榈蜡、石蜡和防腐剂分散混匀,于90-95℃下加热1-2h,搅拌至完全熔化;
所述步骤S2具体包括以下步骤:
S2,将纯化水加热至95-100℃,再将步骤S1熔化后的混合物加入,搅拌0.5-1h,冷却至20-25℃,即得自行车链条润滑油。
2.如权利要求1所述的自行车链条润滑油及制备方法,其特征在于,所述自行车链条润滑油,按重量份数计,包括以下组分:6份棕榈酰胺丙基三甲基氯化铵、10份棕榈蜡、15份石蜡、0.5份防腐剂和65份纯化水。
3.如权利要求1所述的自行车链条润滑油及制备方法,其特征在于,步骤S1中的分散压力为55-65MPa。
4.如权利要求3所述的自行车链条润滑油及制备方法,其特征在于,步骤S1中的分散压力为60MPa。
5.如权利要求1所述的自行车链条润滑油及制备方法,其特征在于,步骤S1中的分散速率为3500-4500r/min,分散时间为0.5-1h。
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